check oil SUZUKI SWIFT 2000 1.G Transmission Service Owner's Guide

REAR DIFFERENTIAL 7F-15
3) Set special tools and make drive bevel pinion dummy.
Special tool
(A) : 09922-76140
(B) : 09922-76430
4) Apply gear oil to drive bevel pinion bearing, install bearing to
bevel pinion dummy and then install bevel pinion dummy to
differential carrier.
5) Apply gear oil to drive bevel pinion bearing, install bearing to
special tool.
Then install them with another special tool to bevel pinion
dummy.
Special tool
(A) : 09922-76350
(B) : 09922-76150
(C) : 09922-76330
(D) : 09922-76430
(E) : 09922-76140
6) Tighten bevel pinion nut (special tool) (1) so that specified
bearing preload is obtained.
Pinion bearing preload (at 50 r/min)
(a) : 5.0 – 13.0 kg-cm (4.4 – 11.2 lb-in.)
7) Set dial gauge to bevel pinion mounting dummy and make 0
(zero) adjustment on surface plate.
NOTE:
This installation requires no spacer or oil seal.
(E)
(D)
(C)
(A)
(B)
NOTE:
Before taking measurement, check for rotation by hand
more than 15 revolutions.
NOTE:
 When setting dial gauge to mounting dummy, tighten
screw lightly. Be careful not to overtighten it, which
will cause damage to dial gauge.
 With dial gauge set, turn dummy back and forth by
hand a couple of times and attain accurate 0 (zero)
adjustment.
 It is desirable that short pointer indicates beyond 2 mm
when long one is at 0 (zero).

REAR DIFFERENTIAL 7F-17
12) While tightening bevel pinion nut gradually with bevel pinion
holder (special tool), set preload of pinion to specification.
Pinion bearing preload
: 5.0 – 13.0 kg-cm ( 4.4 – 11.2 lb-in.)
Special tool
(A) : 09927-28010
Differential Assembly
1) Place differential gear case assembly to differential carrier,
push differential case to left side as shown in figure.
Then measure clearance “a” between side bearing and dif-
ferential carrier by using thickness gauge.
Select shims closest to measured value.
Available shim thickness
: 1.35,1.40,1.45, 1.50, 1.55, 1.60, 1.65, 1.70 and 1.75 mm
(0.0531, 0.0551, 0.0571, 0.0591, 0.0610, 0.0630, 0.0650,
0.669 and 0.0689 in.)
2) Divide selected shim(s) between both sides (right and left)
and install them to differential carrier. Then install differential
side bearing cap.
Tightening torque
Differential side bearing cap bolts
(a) : 23 N·m (2.3 kg-m, 17.0 lb-ft) NOTE:
 Before taking measurement, check for smooth rotation
by hand.
 Bevel pinion bearing preload is adjusted by tightening
bevel pinon nut to deform spacer.
Therefore, be sure to use a new spacer for adjustment
and tighten pinion nut step by step and check for start-
ing torque (preload) as often as tightening to prevent
over crushing of spacer.
If exceeds specification given below during adjust-
ment, replace spacer and repeat preload adjustment
procedure. Attempt to decrease starting torque (pre-
load) by loosening pinon nut will not do.
1. Torque wrench
2. Differential input hub
3. Socket with adapter
NOTE:
 Align match marks (1) on cap and carrier.
 Apply gear oil to bearing.

BODY ELECTRICAL SYSTEM 8-5
SPEEDOMETER AND VSS
FUEL METER AND FUEL LEVEL SENSOR (GAUGE UNIT)
ENGINE COOLANT TEMPERATURE (ECT) METER AND ECT SENSOR
OIL PRESSURE WARNING LIGHT
Condition Possible Cause Correction
Speedometer shows
no operation or incor-
rect operation“IG/METER” and/or “RADIO/DOME” fuse(s)
blownReplace fuse(s) to check for short.
VSS faulty Check VSS.
Printed plate in combination meter faulty Check printed plate.
Wiring or grounding faulty Repair circuit.
Signal rotor on differential case faulty Check signal rotor.
Speedometer faulty Replace speedometer.
Condition Possible Cause Correction
Fuel meter shows no
operation or incorrect
operation“IG/METER” fuse blown Replace fuse to check for short.
Fuel gauge unit faulty Check fuel gauge unit.
Printed plate in combination meter faulty Check printed plate.
Fuel meter faulty Check fuel meter.
Wiring or grounding faulty Repair circuit.
Condition Possible Cause Correction
Engine coolant temp.
meter shows no oper-
ation or incorrect
operation“IG/METER” fuse blown Replace fuse to check for short.
ECT meter faulty Check ECT meter.
Printed plate in combination meter faulty Check printed plate.
ECT sensor faulty Check ECT sensor.
Wiring or grounding faulty Repair circuit.
Condition Possible Cause Correction
Oil pressure warning
light does not light up
when turn the ignition
switch to ON position
at engine offBulb in combination meter blown Replace bulb.
“IG/METER” fuse blown Replace fuse to check for short.
Printed plate in combination meter faulty Check printed plate.
Oil pressure switch faulty Check oil pressure switch.
Wiring or grounding faulty Repair circuit.
Oil pressure warning
light stay onOil pressure switch faulty Check oil pressure switch.

BODY ELECTRICAL SYSTEM 8-9
FRONT SEAT HEATER (IF EQUIPPED)
ON-VEHICLE SERVICE
CAUTIONS IN SERVICING
When performing works related to electric systems, observe the cautions described in GENERAL INFORMA-
TION (Section 0A) of this manual for the purpose of protection of electrical parts and prevention of a fire from
occurrence.
HEADLIGHT
HEADLIGHT SWITCH
REMOVAL AND INSTALLATION
Refer to “CONTACT COIL AND COMBINATION SWITCH ASSEMBLY” in Section 3C. Condition Possible Cause Correction
Both seat back and
cushion do not
become hot although
seat heater switch is
LO/HI position“SEAT HTR” fuse blown Replace fuse to check for short.
Seat heater switch faulty Check switch.
Seat heater circuit in seat back and/or seat
cushion faultyCheck heater front back and/or
heater front cushion.
Wiring or grounding faulty Repair circuit.
Only seat back does
not become hot
although seat heater
switch is HI positionSeat heater circuit in seat back faulty Check heater front back.
Seat heater switch faulty Check switch.
Wiring faulty Repair.
Only seat cushion
does not become hot
although seat heater
switch is HI positionSeat heater circuit in seat back and/or seat
cushion faultyCheck heater front back and/or
heater front cushion.
Seat heater switch faulty Check switch.
Wiring faulty Repair.

8-12 BODY ELECTRICAL SYSTEM
HEADLIGHT LEVELING SWITCH (IF EQUIPPED)
INSPECTION
Check for resistance between terminals at each switch position
as shown below. If check result is not as specified, replace.
Headlight leveling switch resistance
TURN SIGNAL AND HAZARD WARNING LIGHTS
TURN SIGNAL LIGHT SWITCH
REMOVAL AND INSTALLATION
Refer to “CONTACT COIL AND COMBINATION SWITCH ASSEMBLY” in Section 3C.
INSPECTION
Check for continuity between terminals at each switch position as shown below. If check result is not as speci-
fied, replace.Position Terminals Resistance (K
Ω
ΩΩ Ω)
–VCC and GND 4.3 - 4.9
0
SIG and GND3.7 - 4.1
1 3.1 - 3.4
2 2.4 - 2.7
3 1.7 - 2.0
4 1.1 - 1.3
[A] : LH steering vehicle
[B] : RH steering vehicle
R
L N
[A]
[B]
TB
TBTR TR
TL TL
Turn signal SWTerminal
L
N
RTL TB TR

BODY ELECTRICAL SYSTEM 8-15
COMBINATION METER
CIRCUIT
Terminal arrangement of coupler viewed from harness side
12
3 4
56 7
8
910
1112 13
14
1715
16
or ABS
1. Speedometer 7. High beam light 13.“AIR BAG” warning light (if equipped)
2. Tachometer 8. Check engine light 14. Seat belt light (if equipped)
3. Fuel level meter 9. Oil pressure warning light 15. EPS warning light (if equipped)
4. Water temperature meter 10. Charge warning light 16.“O/D OFF” light (A/T vehicle only)
5. Turn signal pilot light (LH) 11. Brake warning light 17. Immobilizer warning light (if equipped)
6. Turn signal pilot light (RH) 12. ABS warning light (if equipped)
[A] : Connector K [B] : Connector L [C] : Connector M
1. To ignition switch BLU/YEL 1. To combination switch (turn L) GRN/RED 1. Blank–
2. To fuel level gauge YEL/RED 2. To combination switch (dimmer switch) RED 2. Blank–
3. To ECT sensor YEL/GRN 3. To VSS PPL 3. Blank–
4. To ground BLK/ORN 4. To ABS control module PNK/BLU 4. Blank–
5. Blank–5. To main fuse WHT/BLU 5. Blank–
6. To ABS control module RED/BLU 6. To door switch (driver side) BLK/YEL 6. Blank–
7. To ignition switch BLK/WHT 7. To combination switch (dimmer switch) RED/YEL 7. Blank–
8. To ECM (if equipped) BRN 8. To main fuse WHT/RED 8. Blank–
9. Blank–9. To ground BLK 9. To TCM (for A/T vehicle) BLU
10. To brake fluid level switch RED/BLK 10. To ECM (if equipped) PNK 10. Blank–
11. To parking brake switch BLK/RED 11. To ECM PPL/WHT
12. To generator WHT/BLU 12. To ground BLK
13. To oil pressure switch YEL/BLK 13. To combination switch (turn R) BLU/YEL
14. To seat belt switch BRN/YEL
15. To SDM (if equipped) YEL/BLK
16. To EPS (if equipped) YEL
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 161 2 3 4 5 6 7 8 9 10 11 12 131234 567 8910[A] [B] [C]

8-18 BODY ELECTRICAL SYSTEM
ECT SENSOR
REMOVAL, INSTALLATION AND INSPECTION
Refer to “ECT SENSOR” in Section 6E1.
OIL PRESSURE WARNING LIGHT
OIL PRESSURE SWITCH
ON-VEHICLE INSPECTION
1) Disconnect oil pressure switch (1) lead wire.
2) Check for continuity between oil pressure switch terminal (2)
and cylinder block (3) as shown in figure.
If not, replace oil pressure switch (1).
Oil pressure switch specification
During engine running : No continuity
At engine stop : Continuity
REMOVAL AND INSTALLATION
Refer to “OIL PRESSURE CHECK” in Section 6A1.
BRAKE FLUID LEVEL AND PARKING BRAKE
WARNING LIGHT
BRAKE FLUID LEVEL SWITCH
INSPECTION
Check for continuity between terminals of brake fluid level switch
coupler.
If found defective, replace switch.
Brake fluid level switch specification
OFF position (float up) : No continuity
ON position (float down) : Continuity

BODY ELECTRICAL SYSTEM 8-19
PARKING BRAKE SWITCH
INSPECTION
Check for continuity between parking brake switch terminal and
body ground as shown in figure.
If found defective, replace switch.
Parking brake switch specification
OFF position (parking brake released) (1) :
No continuity
ON position (parking brake lever pulled up) (2) :
Continuity
REAR WINDOW DEFOGGER
DEFOGGER SWITCH
INSPECTION
Check for continuity between terminals at each switch position as
shown below. If check result is not satisfied, replace.
DEFOGGER WIRE
INSPECTION
SwitchPositionTerminal
ON (PUSH IN)IG LOAD E IL ILE
OFF
NOTE:
When cleaning rear window glass, use a dry cloth to
wipe it along heat wire (1) direction.
When cleaning glass, do not use detergent or abra-
sive-containing glass cleaner.
When measuring wire voltage, use a tester with nega-
tive probe (2) wrapped with a tin foil (3) which should
be held down on wire by finger pressure.

8-20 BODY ELECTRICAL SYSTEM
Wire damage inspection.
a) Turn ignition switch ON.
b) Turn defogger switch ON.
c) Check voltage at the center (1) of each heat wire as shown
below.
If measured voltage is 10 V, wire must be damaged
between its center and positive end (5).
If voltage is 0 V, wire must be damaged between its center
and ground end (6).
Damage point locating.
a) Turn ignition switch ON.
b) Turn defogger switch ON.
c) Touch voltmeter positive (+) lead to heat wire positive ter-
minal end (1).
d) Touch voltmeter negative (-) lead with a foil strip to heat
wire positive terminal end (1), then move it along wire to the
negative terminal end (2).
e) The place where voltmeter fluctuates from 0 - 2 V (3) to
several volts (4) is where there is damage.
REPAIR
1) Use white gasoline for cleaning.
2) Apply masking tape (1) at both upper and lower sides of heat
wire (2) to be repaired.
3) Apply commercially-available repair agent (3) with a fine-tip
brush (4).
4) 2 to 3 minutes later, remove masking tapes (1).
5) Leave repaired heat wire as it is for at least 24 hours before
operating rear defogger again.Voltage Criteria
Approx. 4 - 6 V (2) Good (No break in wire)
Approx. 9 - 11 V (3)
or 0 - 2 V (4)Broken wire
X : Damage point
X : Damage point
+-
3 12
4

IMMOBILIZER CONTROL SYSTEM 8G-1
6F1
6F2
6G
6H
6K
7A
7A1
7B1
7C1
7D
7E
7F
8A
8B
8C
8D
8G
9
10
10A
10B
SECTION 8G
IMMOBILIZER CONTROL SYSTEM
CONTENTS
GENERAL DESCRIPTION ............................. 8G-2
WIRING CIRCUIT ....................................... 8G-3
ON-BOARD DIAGNOSTIC SYSTEM
(SELF-DIAGNOSIS FUNCTION) ................ 8G-4
DIAGNOSIS .................................................... 8G-5
PRECAUTIONS IN DIAGNOSING
TROUBLES ................................................. 8G-5
PRECAUTIONS IN IDENTIFYING
DIAGNOSTIC TROUBLE CODE............. 8G-5
DIAGNOSTIC FLOW TABLE ...................... 8G-6
DIAGNOSTIC TROUBLE CODE (DTC)
CHECK
(IMMOBILIZER CONTROL MODULE)........ 8G-7
DIAGNOSTIC TROUBLE CODE (DTC)
CHECK (ECM) ............................................ 8G-8
DIAGNOSTIC TROUBLE CODE TABLE .... 8G-9
TABLE A - IMMOBILIZER INDICATOR
LAMP CHECK (IMMOBILIZER INDICATOR
LAMP DOES NOT LIGHT AT IGNITION
SWITCH ON) ............................................ 8G-10
TABLE B - IMMOBILIZER INDICATOR
LAMP CHECK (IMMOBILIZER INDICATOR
LAMP REMAINS ON AFTER ENGINE
STARTS) ................................................... 8G-11
TABLE C - DTC IS NOT OUTPUT FROM
IMMOBILIZER CONTROL MODULE ........ 8G-12
DTC11/32 TRANSPONDER CODE NOT
MATCHED ................................................ 8G-13
DTC31 TRANSPONDER CODE NOT
REGISTERED ........................................... 8G-14
DTC12 FAULT IN IMMOBILIZER
CONTROL MODULE ................................ 8G-14DTC13 NO TRANSPONDER CODE
TRANSMITTED OR COIL ANTENNA
OPENED/SHORTED ................................. 8G-15
DTC21 ECM/IMMOBILIZER CONTROL
MODULE CODE NOT MATCHED
(IMMOBILIZER CONTROL MODULE
SIDE) ......................................................... 8G-16
DTC P1623 ECM/IMMOBILIZER CONTROL
MODULE CODE NOT MATCHED (ECM
SIDE) ......................................................... 8G-16
DTC P1620 ECM/IMMOBILIZER CONTROL
MODULE CODE NOT REGISTERED ....... 8G-16
DTC P1622 FAULT IN ECM ...................... 8G-16
DTC22 IGNITION SWITCH CIRCUIT
OPEN/SHORT ........................................... 8G-17
DTC23 NO ECM/IMMOBILIZER CONTROL
MODULE CODE TRANSMITTED FROM
ECM OR DLC CIRCUIT OPENED/
SHORTED ................................................. 8G-18
DTC P1621 NO ECM/IMMOBILIZER
CONTROL MODULE CODE TRANSMITTED
FROM IMMOBILIZER CONTROL
MODULE OR DLC CIRCUIT OPENED/
SHORTED ................................................. 8G-18
INSPECTION OF ECM, IMMOBILIZER
CONTROL MODULE AND ITS CIRCUIT .. 8G-20
ON-VEHICLE SERVICE ................................ 8G-21
PRECAUTIONS IN HANDLING
IMMOBILIZER CONTROL SYSTEM ......... 8G-21
IMMOBILIZER CONTROL MODULE ......... 8G-22
HOW TO REGISTER IGNITION KEY ........... 8G-23 WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System
Service on and around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” under
“General Description” in air bag system section in order to confirm whether you are performing ser-
vice on or near the air bag system components or wiring. Please observe all WARNINGS and “Ser-
vice Precautions” under “On-Vehicle Service” in air bag system section before performing service
on or around the air bag system components or wiring. Failure to follow WARNINGS could result in
unintentional activation of the system or could render the system inoperative. Either of these two
conditions may result in severe injury.
Technical service work must be started at least 90 seconds after the ignition switch is turned to the
“LOCK” position and the negative cable is disconnected from the battery. Otherwise, the system
may be activated by reserve energy in the Sensing and Diagnostic Module (SDM).