clock SUZUKI SWIFT 2000 1.G Transmission Service Workshop Manual

7F-16 REAR DIFFERENTIAL
8) Place zero-adjusted mounting dummy (1) and dial gauge set
on pinion dummy (2) and take measurement between zero
position and extended dial gauge measuring tip.
9) Obtain adjusting shim thickness by using measured value by
dial gauge in the following equation.
10) Select adjusting shim(s) (1) closest to calculated value from
among following available sizes and put it in place and then
press-fit rear bearing.
Special tool
(A) : 09913-80112
Available shim thickness
“a” : 0.30, 1.00, 1.03, 1.06, 1.09, 1.12, 1.15, 1.18, 1.21, 1.24,
1.27, and 1.30 mm (0.012, 0.039, 0.041, 0.042, 0.043, 0.044,
0.045, 0.046, 0.048, 0.049, 0.050 and 0.051 in.)
11) With new pinion spacer (3) inserted as shown, install front
bearing to differential carrier. NOTE:
 Repeat turning back and forth of dummy and measure
distance as far as top surface of pinion dummy accu-
rately.
 When dial gauge measuring tip extends from 0 (zero)
position, pointer turns counterclockwise.
 Measured value may exceed 1 mm. Therefore, it is also
necessary to know reading of short pointer.
Necessary shim thickness = Dial gauge measured value C
1. Drive bevel pinion mounting dummy
2. Drive bevel pinion dummy
C
1
2
NOTE:
 Make sure to use new spacer for reinstallation.
 Apply oil to bearings.
1. Drive bevel pinion
2. Rear bearing

BODY SERVICE 9-3
REMOVAL
1) Remove window regulator handle (1) (if equipped).
For its removal, pull off snap by using a cloth (2) as shown in
figure.
2) Remove inside handle bezel (1).
3) Remove inside door grip.
4) Remove mirror inner garnish.
5) Remove door trim (1).
With inside handle bezel (2) tilted as shown in figure, turn
door trim (1) 90° counterclockwise to remove it.
And disconnect power window switch lead wire at coupler (if
equipped).
6) Remove door sealing cover (1).
7) Remove door mirror.
Refer to “DOOR MIRROR” in this section.
1

9-4 BODY SERVICE
8) Remove outer weather-strip (1).
Lower window all the way down. Then, use a tape-wrapped
putty knife to pry off outer weather-strip.
9) Remove bottom channel attaching screws (1).
10) When removing door glass (2), turn door glass 90° counter-
clockwise to remove it.
INSTALLATION
Reverse removal procedure to install door glass noting the follow-
ing instructions.
If there is deformity for glass run, replace new one.
Tighten bottom channel attaching screws. Tighten rear
screw first, and then tighten front screw.
Glass fitted position of bottom channel (1) is as shown in fig-
ure.
Glass fitted position of bottom channel “a”
3-door model : 335.5 - 338.5 mm (13.21 - 13.33 in.)
5-door model : 90.8 - 93.8 mm (3.57 - 3.69 in.) NOTE:
When removed outer weather-strip (1) from door panel
(2), be careful not to deformation for outer weather-strip
(1).
12
2
2
1

BODY SERVICE 9-9
REMOVAL
1) Remove window regulator handle (1) (if equipped).
For its removal, pull off snap by using a cloth (2) as shown in
figure.
2) Remove inside handle bezel (1).
3) Remove door inside pull handle case fitting screw.
4) Remove rear door inner garnish.
5) Remove door trim (1).
With inside handle bezel (2) tilted as shown in figure, turn
door trim 90° counterclockwise to remove it.
And disconnect power window switch lead wire at coupler (if
equipped).
6) Remove door inside pull handle bracket.
7) Remove door sealing cover (1).
2
1
1

9-10 BODY SERVICE
8) Remove rear door outer garnish (1).
9) Remove outer weather-strip (2).
Lower window all the way down. Then, use a tape-wrapped
putty knife (or screwdriver) to pry off outer weather-strip.
10) Detach rear part of glass run (1) from sash (2) and remove
sash (2) by removing 2 screws (3).
11) Loosen window regulator mounting screws (5).
12) When removing door glass (4), turn door glass 90° counter-
clockwise to remove it.
INSTALLATION
Reverse removal procedure to install door glass noting the follow-
ing instructions.
If there is deformity for glass run, replace new one.
Tighten bottom channel attaching screws. Tighten rear
screw first, and then tighten front screw.
Glass fitted position of bottom channel (1) is as shown in fig-
ure.
Glass fitted position of bottom channel
“a” : 201.9 - 204.9 mm (7.95 - 8.07 in.)
Secure door sealing cover (1) with adhesive (2). NOTE:
When removed outer weather-strip (2) from door panel
(3), be careful not to deformation for outer weather-strip
(2).
2 3
1
4
1
23
5
4
1
2