auto lock SUZUKI SWIFT 2005 2.G Service Owner's Manual

Downloaded from www.Manualslib.com manuals search engine 5A-10 Automatic Transmission/Transaxle:
Schematic and Routing Diagram
Transmission Control Module (TCM) Wiring DiagramS7RS0B5102001
IG1
115
5
5
8
9
10 7
P
R
N
D
2
L
12
12V 2.5V
5V
12V
5V
12V
12V
12V
12V
WHT
BLK
BLK
BLK
BLK
PPLBLK/RED
BLK/ORN
IG11
RED/BLK
YEL/BLKYEL/BLU
LT GRN/BLK
+BB
WHT/RED
14
20
15
16
17
19
12V18
1
2
3
4
6
13 21
26
24
27
28 29
30
WHT
WHT
RED
RED
WHT
RED
65
16 15 14 13 12 11 43
24 23 2122 10 9 8 721
1920 18 17
C34
17 16
26 25
15 14
65 3
42
13 12
23 2224 11 10 9
21 20 19 87
18
1
C35
[A]
22
25
YELYEL/GRN
WHT
P
N
BRN
LT GRN
ORN
BLK/YEL
BLU/BLK
GRY
LT GRN/BLK WHT/BLU
WHT/BLK
C34-11
C34-12
C34-16
C34-15
C34-14
C34-4
C34-2
C34-1
C34-23 C34-6
C34-24 C34-5
C34-3
RED
GRN
GRN/ORN PNK/BLK
GRN/YEL
LT GRN/BLKC35-6
C35-16
C35-23 C35-25
C35-20
C35-1
C35-8
C35-7
C35-19
C35-18 C34-17 C34-7
4IG11
12V
23
PPL/WHT
LT GRN
I6RS0C510005-01
1. TCM 12. Backup lamp 23. Starter motor relay
2. Input shaft speed sensor 13. Data link connector DLC 24. Ignition switch
3. Output shaft speed sensor 14. Transmission fluid temperature sensor 25. Starter motor
4. ECM 15. Shift solenoid valve-A (No.1) 26. “DOME” fuse
5. CAN driver 16. Shift solenoid valve-B (No.2) 27. “AT ETM” fuse
6. BCM 17. Timing solenoid valve 28. “IG SIG” fuse
7. Meter driver 18. TCC lock-up pressure control solenoid valve 29. “ST SIG” fuse
8. “3” position switch 19. Pressure control solenoid valve 30. “ST MOT” fuse
9. Shift lock solenoid 20. A/T [A]: Terminal arrangement of TCM connector
(viewed from harness side)
10. Brake light switch 21. A/T relay
11. Transmission range sensor 22. Inhibitor switch (including transmission range sensor)

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-11
Operation of Shift Solenoid Valves, Timing Solenoid Valve and TCC Solenoid Valve
{: ON (Turn power ON)
×: OFF (Turn power OFF)
U : ON only when TCC is operatingSelect
lever
position Gear
position Solenoid
Condition
Shift
solenoid valve-A (No.1) Shift
solenoid valve-B (No. 2) Timing
solenoid valve TCC
solenoid valve
PParking {{ ××
R Reverse {{
××When vehicle is travelling forwards in
less than 9 km/h, 6 mile/h vehicle speed
{{{ ×When vehicle is travelling forwards in 9
km/h, 6 mile/h or more vehicle speed
(Reverse) ×××× When fail-safe function is operating
N Neutral {{ ××
D Neutral
→
1st ——
{—Timing solenoid is turned ON for about
0.5 sec. while on gear shifting
1st {{ ××
2nd {×××
3rd ××× U
3rd ↔ 4th — — {—Timing solenoid is turned ON for about
0.5 sec. while on gear shifting
4th ×{ ×U
(3rd) ×××× When fail-safe function is operating
2 1st
{{ ××
2nd {×××
(3rd) ×××× When fail-safe function is operating
L 1st
{{ ××
(3rd) ×××× When fail-safe function is operating
Valve status
Turn power ON Turn power OFF
Shift solenoid valv e-A (No.1) Close Open
Shift solenoid valv e-
B (No.2) CloseOpen
Timing solenoid OpenClose
TCC (lock-up) pressure control solenoid CloseOpen

Downloaded from www.Manualslib.com manuals search engine 5A-12 Automatic Transmission/Transaxle:
Automatic Gear Shift TableS7RS0B5102002
Automatic gear shift schedule is shown in the following table. Test-drive the vehicle on a flat road in the D, 3, 2
position.
1. Shift Point in D, 3 or 2 position
2. Lock-up point in D or 3 position
3. Slip lock-up point in D or 3 position Throttle opening (%) Shift Vehicle speed km/h (mph) Remark
UP shift Over 85%
1st →
2nd 43 – 48 (27 – 30) D, 3, 2 range
2nd → 3rd 91 – 96 (57 – 60) D, 3 range
3rd → 4th 154 – 159 (96 – 99) D range
50% 1st →
2nd 36 – 41 (22 – 25) D, 3, 2 range
2nd → 3rd 64 – 69 (40 – 43) D, 3 range
3rd → 4th 95 – 100 (59 – 62) D range
10% 1st →
2nd 14 – 19 (9 – 12) D, 3, 2 range
2nd → 3rd 31 – 36 (19 – 22) D, 3 range
3rd → 4th 46 – 51 (29 – 32) D range
DOWN shift Over 90%
4th
→ 3rd 151 – 156 (94 – 97) D range
3rd → 2nd 81 – 86 (50 – 53) D, 3 range
2nd → 1st 31 – 36 (19 – 22) D, 3, 2 range
50% 4th
→ 3rd 51 – 56 (32 – 35) D range
3rd → 2nd 25 – 30 (16 – 19) D, 3 range
2nd → 1st 8 – 13 (5 – 8) D, 3, 2 range
0% 4th
→ 3rd 27 – 32 (17 – 20) D range
3rd → 2nd 16 – 21 (10 – 13) D, 3 range
2nd → 1st 8 – 13 (5 – 8) D, 3, 2 range
Lock-up
clutch status Throttle
opening (%) Vehicle speed km/h (mph) Remark
3rd gear lock-up ON
Over 90% 125 – 130 (78 – 81) D, 3 range
50% 95 – 100 (59 – 62) D, 3 range
OFF Over 95% 103 – 108 (64 – 67) D, 3 range
50% 66 – 71 (41 – 44) D, 3 range
4th gear lock-up ON
Over 90% 154 – 159 (96 – 99) D range
50% 145 – 150 (90 – 93) D range
OFF Over 95% 151 – 156 (94 – 97) D range
50% 114 – 119 (71 – 74) D range
Slip Lock-up
clutch status Throttle
opening (%) Vehicle speed km/h (mph) Remark
2nd gear Slip ON 15% 34 – 39 (21 – 24) • D, 3 range
• Without lock-up condition
Slip OFF 15% 19 – 24 (12 – 15)
3rd gear Slip ON 15% 34 – 39 (21 – 24) • D, 3 range
• Without lock-up condition
Slip OFF 15% 31 – 36 (19 – 22)
4th gear Slip ON 15% 51 – 56 (32 – 35) • D range
• Without lock-up condition
Slip OFF 15% 46 – 51 (29 – 32)

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Component Location
Electronic Shift Control System Components LocationS7RS0B5103001
NOTE
The figure shows left-hand steering vehicle. For right-hand steering vehicle, parts with (*) are installed
at the opposite side.

3 4
5*
1 2
6
7 8
9 10 11
12
13 14
16*
18
19
17
15
20
I6RS0C510006-01
1. Engine
8. TCC pressure control solenoid valve (TCC
solenoid valve) 15. ECM
2. Transaxle 9. Transmission fluid temperature sensor 16. TCM
3. MIL 10. Timing solenoid valve17. AT relay
4. Shift position indicator light 11. Pressure control solenoid valve18. “3” position switch
5. Junction block assembly (included in BCM) 12. Shift solenoid valve-B (No.2)19. Select lever

Downloaded from www.Manualslib.com manuals search engine 5A-14 Automatic Transmission/Transaxle:
6. Output shaft speed sensor 13. Shift solenoid valve-A (No.1) 20. Transmission warning light
7. Input shaft speed sensor 14. Transmission range sensor
INPUT OUTPUT
TCMECM
Gear shift control
4th gear inhibit control
Slope shift control
Slip control
Lock up control
Torque control
Line pressure control
Overrun control
Reverse control
Squat control
Input shaft speed sensor
Output shaft speed sensor
"3" position switch ATF temp. sensor
Shift switch
- Range "P" signal
- Range "R" signal
- Range "N" signal
- Range "D" signal
- Range "2" signal
- Range "L" signal
Fail safe function
Self diagnosis
Warning function
ECM
Shift solenoid valve-A
Shift solenoid valve-B
TCC pressure control
solenoid valve
Pressure control
solenoid valve
Signal on CAN
communincation line
COMB. METER
-Engine torque
-Engine speed
-Throttle position
-A/C compressor clutch
-Coolant temperature
-Brake pedal switch -ATF temp.
-Torque request
-Vehicle speed pulse
-Transmission actual gear
position
-A/T select lever position
-Accelerator pedal position
-Transmission warning light
-A/T select lever position
I7RS0B510005-01

Downloaded from www.Manualslib.com manuals search engine 5A-20 Automatic Transmission/Transaxle:
DTC CheckS7RS0B5104006
1) Turn ignition switch OFF.
2) Connect SUZUKI scan tool to DLC (1).
Special tool
(A): SUZUKI scan tool
3) Read DTC according to instructions displayed on SUZUKI scan tool and wr ite it down. Refer to
SUZUKI scan tool operator’s manual for further
details.
4) After completing the check, turn ignition switch OFF
and disconnect SUZUKI scan tool from DLC.
DTC ClearanceS7RS0B5104007
NOTE
DTC and freeze frame data stored in TCM
memory are also cleared in following cases.
Be careful not to clear them before keeping
their record.
• When power to TCM is cut off (by disconnecting battery cable, removing
fuse or disconnecting TCM connector).
• When the same malfunction (DTC) is not detected again during 40 engine warm-up
cycles.

1) Turn ignition switch OFF.
2) Connect SUZUKI scan tool to data link connector (DLC) (1).
Special tool
(A): SUZUKI scan tool
3) Clear DTC according to instructions displayed on SUZUKI scan tool. Refer to SUZUKI scan tool
operator’s manual for further details.
4) After completing the clearance, turn ignition switch OFF and disconnected SUZUKI scan tool from data
link connector (DLC).
)
P1777 TCM lost communication with ECM
(Reception error) Receiving error from ECM detected to TCM for
specified time continuously.
1 driving cycle
) P1778 TCM lost communication with BCM
(Reception error) Receiving error from BCM detected to TCM for
specified time continuously.
*1, 1 driving cycle
) P1878 Torque converter clutch shudder Variation in the output revolution speed of the
specified amplitude and specified cycle is
detected under slip lock-up condition. *1, 20 driving cycle
) P2762 Torque converter clutch pressure
control solenoid control circuit range /
performance Difference between target current of TCC
solenoid valve circuit and monitor current of
TCC solenoid valve ci
rcuit is more than
specification. 1 driving cycle
) P2763 Torque converter clutch pressure
control solenoid control circuit high Too much electric flow is detected on TCC
solenoid circuit.
1 driving cycle
) P2764 Torque converter clutch pressure
control solenoid control circuit range /
performance Difference between target current of TCC
solenoid valve circuit and current of TCC
solenoid valve circuit is more than
specification.
1 driving cycle
DTC No. Detecting item
Detecting condition
(DTC will set when detecting) A
1
(A)I4RS0B510004-01
1
(A)I4RS0B510004-01

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-21
Fail-Safe TableS7RS0B5104008
This function is provided by the safe mechanism that assures safe driveability even when the solenoid valve, sensor or
its circuit fails. The following table shows th e fail-safe function for each fail condition of sensor, solenoid or its circuit.
DTC No. Trouble area Fail-safe operation
) P0705 Transmission range sensor circuit
malfunction (PRNDL input) • Selected range is set in priority order shown below.
D> 2> L> R> N> P
• Slip controlled lock-up function is inhibited to operate.
• Learning control is inhibited.
) P0707 Transmission range sensor circuit low • Selected range is assumed to be “D” range.
• Slip controlled lock-up function is inhibited to operate.
• Learning control is inhibited.
) P0712 Transmission fluid temperature sensor “A”
circuit low • A/T fluid temperature is assumed to be 200
°C (392 °F).
• Upshifting to 4th gear is inhibited.
• Lock-up function is inhibited to operate.
• Garage shift control is inhibited.
• Learning control is inhibited.
)
P0713 Transmission fluid temperature sensor “A”
circuit high
) P0717 Input / Turbine speed sensor “A” circuit no
signal • Upshifting to 4th gear is inhibited.
• Lock-up function is inhibited to operate.
• Line pressure control at gear shifting is inhibited.
• Torque reducing request to ECM (torque reduction control)
is inhibited.
• Garage shift control is inhibited.
• Learning control is inhibited.
) P0722 Output speed sensor circuit no signal • Vehicle speed which is calculated by input shaft speed
sensor signal is used for gear shifting control instead of
vehicle speed calculated by output shaft speed sensor
signal.
• Upshifting to 4th gear is inhibited.
• Lock-up function is inhibited to operate.
• Line pressure control at gear shifting is inhibited.
• Torque reducing request to ECM (torque reduction control) is inhibited.
• Garage shift control is inhibited.
• Learning control is inhibited.
) P0787 Shift / Timing solenoid Low
• Power supply for all solenoid valves is cut.
• Gear position is fixed in 3rd gear.
• Line pressure control at gear shifting is inhibited.
• Look-up function is inhibited to operate.
• Garage shift control is inhibited.
• Torque reducing request to ECM (torque reduction control)
is inhibited.
)
P0788 Shift / Timing solenoid High
) P0962 Pressure control solenoid “A” control
circuit low
) P0963 Pressure control solenoid “A” control
circuit high
) P0973 Shift solenoid “A” control circuit low
) P0974 Shift solenoid “A” control circuit high
) P0976 Shift solenoid “B” control circuit low
) P0977 Shift solenoid “B” control circuit high
) P0961 Pressure control solenoid “A” control
circuit range / performance • Gear position is fixed in 3rd gear.
• Lock-up function is inhibited to operate.
• Slip controlled lock-up function is inhibited to operate.
• Line pressure control at gear shifting is inhibited.
• Torque reducing request to ECM (torque reduction control)
is inhibited.
• Garage shift control is inhibited.
• Leaning control is inhibited.

Downloaded from www.Manualslib.com manuals search engine 5A-22 Automatic Transmission/Transaxle:
) P1702 Internal control module memory check
sum error • Power supply for all solenoid valves is cut.
• Gear position is fixed in 3rd gear.
• Line pressure control at gear shifting is inhibited.
• Lock-up function is inhibited to operate.
) P1703 CAN invalid data - TCM In case of throttle position signal malfunction:
• Throttle opening used for line pressure control is assumed
to be 100%.
• Throttle opening used for gear shifting control is assumed to be 0%.
• Upshifting to 4th gear is inhibited.
• Lock-up function is inhibited to operate. Line pressure control at gear shifting is inhibited.
• Garage shift control is inhibited.
• Learning control is inhibited.
In case of engine coolant temperature signal malfunction:
• Slip controlled lock-up function is inhibited to operate.
• After 15 minutes pass from detecting malfunction, engine coolant temperature is assumed to be normal operating
temperature, and controls of overdrive and lock-up is
released from inhibition.
In case of engine revolution signal malfunction:
• Upshifting to 4th gear is inhibited.
• Lock-up function is inhibited to operate.
• Line pressure control at gear shifting is inhibited.
• Torque reducing request to ECM (torque reduction control) is inhibited.
• Garage shift control is inhibited.
• Learning control is inhibited.
In case of engine torque signal malfunction:
• Line pressure control at gear shifting is inhibited.
• Torque reducing request to ECM (torque reduction control) is inhibited.
• Upshifting to 4th gear is inhibited.
• Learning control is inhibited.
) P1723 Range select switch malfunction “3” position switch is assumed to be OFF.
) P1774 Control module communication bus off • Throttle opening used for line pressure control is assumed
to be 100%.
• Throttle opening used for gear shifting control is assumed to be 0%.
• Engine revolution is assumed to be 0 RPM.
• After 15 minutes pass from detecting malfunction, engine coolant temperature is assumed to be 90 °C (194 °F).
• Lock-up function is inhibited to operate.
• Line pressure control at gear shifting is inhibited.
• Torque reducing request to ECM (torque reduction control) is inhibited.
• Upshifting to 4th gear is inhibited.
• Garage shift control is inhibited.
• Learning control is inhibited.
DTC No. Trouble area Fail-safe operation

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Scan Tool DataS7RS0B5104009
As the data values given in the following table are standard values estimated on the basis of values obtained from the
normally operating vehicles by using a scan tool, use them as reference values. Even when the vehicle is in good
condition, there may be cases where the checked value does not fall within each specified data range. Therefore,
judgment as abnormal should not be made by checking with these data alone.
Also, condition in the following table that can be checked by the scan tool are those detected by TCM and output from
TCM as commands and there may be cases where the auto matic transaxle or actuator is not operating (in the
condition) as indicated by the scan tool.
NOTE
The following scan tool data related to automatic transaxle can be checked only by communicating
with TCM.

) P1777 TCM lost communication with ECM
(Reception error) • Throttle opening used for line pressure control is assumed
to be 100%.
• Throttle opening used for gear shifting control is assumed to be 0%.
• Engine revolution is assumed to be 0 RPM.
• After 15 minutes pass from detecting malfunction, engine coolant temperature is assumed to be 90 °C (194 °F).
• Lock-up function is inhibited to operate.
• Line pressure control at gear shifting is inhibited.
• Torque reducing request to ECM (torque reduction control) is inhibited.
• Upshifting to 4th gear is inhibited.
• Garage shift control is inhibited.
• Learning control is inhibited.
) P1778 TCM lost communication with BCM
(Reception error) “3” position switch is assumed to be OFF.
) P1878 Torque converter clutch shudder Slip contro lled lock-up function is inhibited to operate.
) P2762 Torque converter clutch pressure control
solenoid control circuit range /
performance • Lock-up function is inhibited to operate.
• Slip controlled lock-up function is inhibited to operate.
• Upshifting to 4th gear is inhibited when transmission fluid
temperature is 150 °C (302 ° F) or more.
• Gear position is fixed in 1st gear when vehicle speed is 10 km/h (6 mile/h) or less.
) P2763 Torque converter clutch pressure control
solenoid control circuit high • Lock-up function is inhibited to operate.
• Upshifting to 4th gear is inhibited when A/T fluid
temperature is more than 150 °C (302 °F).
• Vehicle speed is slower than 10 km/h (6 mile/h), gear position is fixed in 1st gear for prevention of engine stall.
) P2764 Torque converter clutch pressure control
solenoid control circuit low • Lock-up function is inhibited to operate.
• Upshifting to 4th gear is inhibited when A/T fluid
temperature is more than 150 °C (302 °F).
DTC No. Trouble area Fail-safe operation
Scan tool data
Vehicle condition Normal condition / reference
values
) GEAR POSITION Ignition switch ON Select lever is in “P” position
P or N
Select lever is in “R” position R
Select lever is in “N” position P or N
Select lever is in “D” position 1
Select lever is in “3” position 1
Select lever is in “2” position 1
Select lever is in “L” position 1

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-27
Road TestS7RS0B5104011
This test is to check if upshift, downshift and lock-up take place at specified speeds while actually driving vehicle on a
level road.
WARNING!
• Carry out test in very little traffic area to prevent an accident.
• Test requires 2 persons, a driver and a tester.

1) Warm up engine.
2) With engine running at idle, shift select lever “D” range.
3) Accelerate vehicle speed by depressing accelerator pedal gradually.
4) While driving in “D” range, check if gear shift and lock-up occur properly as shown in “Automatic Gear Shift Table”.
Troubleshooting 9 Proceed to “Trouble Diag
nosis 2” in “A/T Symptom
Diagnosis”.
Is trouble identified? Repair or replace faulty
parts.
Proceed to “Trouble
Diagnosis 3” in “A/T
Symptom Diagnosis”.
Step Action Yes No
Condition
Possible cause Correction / Reference Item
Unable to run in all range Faulty valve body component Replace valve body assembly.
Faulty oil pump Inspect. If NG, replace.
Seized or broken planetary gear Inspect. If NG, replace.
Faulty one-way No.2 clutch Inspect. If NG, replace.
Faulty forward clutch Inspect. If NG, replace.
Faulty reverse clutch Inspect. If NG, replace.
Faulty 1st and reverse brake Inspect. If NG, replace.
Damaged drive plate Inspect. If NG, replace.
Faulty torque converter Replace.
No gear shift as 3rd gear Malfunction of shift solenoid valve-A
and/or -B Inspect. If NG, replace.
Malfunction of timing solenoid valve Inspect. If NG, replace.
Malfunction of pressure control solenoid
valve Inspect. If NG, replace valve body assembly.
1
→ 2 upshift fails to
occur Malfunction of shif
t solenoid valve-B Inspect. If NG, replace.
Malfunction of output shaft speed
sensor Inspect. If NG, replace.
Malfunction of throttle position sensor Inspect. If NG, replace.
Malfunction of transmission range
sensor Inspect. If NG, replace.
Faulty valve body component Replace valve body assembly.
Faulty 2nd brake Inspect. If NG, replace.
Faulty one-way No.1 clutch Inspect. If NG, replace.
2
→ 3 upshift fails to
occur Malfunction of shif
t solenoid valve-A Inspect. If NG, replace.
Malfunction of output shaft speed
sensor Inspect. If NG, replace.
Malfunction of throttle position sensor Inspect. If NG, replace.
Malfunction of transmission range
sensor Inspect. If NG, replace.
Faulty valve body component Replace valve body assembly.
Faulty direct clutch Inspect. If NG, replace.