Ac control SUZUKI SWIFT 2005 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 9A-89 Wiring Systems:
E-1 Heater System Circuit DiagramS7RS0B910E032
BRN/WHT
GRN/WHT
10ABACK
24
M
BLK/RED
Relay
BLK/ORN
BLK/ORN
G15
J/C
G01
Air intake control
actuator3 7
1
GRNRED
9
G187
8
G31
J/C
4
G34
BCM
"A-8"GW
BCM
"B-3"
B
BRN
8
RED/YEL
RED/YEL
RED/BLK
RED/BLK
RED/BLK
1013 14 5 6
REAR
DEF REC
FRE
A/CHARF REC
CIRCUIT
HVAC control
unit
10
BB D
D B
B
B
1
RY
"D-4"
"B-3"
BR
J/B
G31
J/C
A A
A
A
BLK
11
A
BLKBLK
3
C
BLK
BLK
9
A
BLK/YEL
LHD RHD
I7RS0B910945-01

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E-2 Auto A/C System Circuit DiagramS7RS0B910E033
12G53
G51
G52
G51
G52 G52 G51
251211
11
15
17
12V
198
REDGRN
RED/BLK
GRN/RED
RED/YEL
RED/YELRED/BLK
RED/BLKBLU/WHT
M
7133G01
8G34
ILL
Auto A/C panel
Sunload sensor
DLC Auto
unit
Air intake control actuator
BACK
10A24
"A-5"
PW
"A-5"BW"D-4"RY
18
GRN/WHT
"A-8"GW
ECMBCMBCM
BLK/ORN
YEL/BLKPNK
5
PPL/WHT
PPL/WHT
BLK/ORNBLK/YEL
5V 5V
12V
J/B
7
YEL
YEL
"A-8"Y
109
G31
J/C
D
D
G15
J/C
B
B
BLK
BLK
G31
J/C
C
C
G16
J/C
C
C
G15
J/C
A A
11
BLK
A
G16
J/C
A
A
J/C
BG31B B
16
5
I7RS0B910932-01

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-92
G091
2
346
1698G52 G51
G52 G52
G51 G51G52
1
3
7
G495
6
M
G48
M
2
31141413
341
M
2G46
5G33
WHT/RED
WHT/RED
BLK/WHT
GRY/REDGRY/BLUWHTWHT/BLUBRN/WHTBRN/YELWHT/BLKGRN
WHTYELWHTWHT/BLU
GRNGRNBLKGRNGRN
BLK/YELBLK/YEL
BLK/WHTGRYBLK/WHTBLU/RED
Blower motor controller
A/C
DiodeAutounit
Blower
motor
15A RADIO
Evaporator
temperature
sensor Air flow control
actuator
Temperature
control actuator
40
635
71 2
G47
G051
2 1
5V5V
5V5V 12V
12V
12V
J/B
J/B
G326
1 2
5
3
30A HTR
FAN
4
10A
38IG2
SIG
Blowermotorrelay
E39
7
G349
G15
J/C
912
A
A
BLK
11
A
BLKBLK
BLU
J/C
B BG16
B
G16
J/C
DDDD
G17
J/C
B
B
Individual circuit fuse box (No.1)
G502
1
PNK/BLK
Inside air
temperature
sensor
5V
I7RS0B910946-02

Downloaded from www.Manualslib.com manuals search engine 9C-1 Instrumentation / Driver Info. / Horn:
Body, Cab and Accessories
Instrumentation / Driver Info. / Horn
Precautions
Precautions in Diagnosing Troubles for Combination MeterS7RS0B9300001
Combination meter uses signals (information) from each control module by CAN communication to control
speedometer, tachometer, engine coolant temp meter, warning light and indicator light (other than air bag warning
light, high beam indicator light, EPS warn ing light and turn signal indicator light). Therefore, check that no DTC is
detected in each module before performing combination me ter symptom diagnosis. If any DTC is detected, correct
trouble indicated by that DTC troubleshooting first.
General Description
CAN Communication System DescriptionS7RS0B9301001
Refer to “CAN Communication System Description in Section 1A” for Can communication system description.
Combination meter communicates control data with each control module as follows.
Combination Meter Transmission Data
BCM
Combination Meter DATA
TransmitFuel level signal
I7RS0A930001-01

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Combination Meter Reception Data
NOTE
*:ESP® model

ECM BCM
Keyless
Start
Control Module
(if equipped)
Combination Meter
TCM
(A/T model)
Engine speed signal
Immobilizer indicator light control signal
Vehicle speed signal
Engine coolant temperature signal
MIL control signal
Transmission range sensor signal
Transmission warning light signal
Diagnostic trouble code (DTC)
Brake fluid level switch signal
(brake warning light control signal)
Driver side seat belt buckle switch signal
(seat belt reminder light control signal)
Charging system warning light signal
(charge warning light control signal)
Engine oil pressure switch signal
(oil pressure warning light control signal)
Parking brake switch signal
(brake warning light control signal)
Illumination ON signal
Door switch signal
(open door warning light control signal)
ABS indication signal
EBD indication signal
(brake warning light control signal)
Key indicator light control signal ABS/ESP®
ControlModule
DATA
Receive
*
ESP® status signal
I7RS0B930001-01

Downloaded from www.Manualslib.com manuals search engine 9C-3 Instrumentation / Driver Info. / Horn:
Auto Volume Control System Description (If Equipped)S7RS0B9301002
Function of auto volume control system is to vary sound volume according to changes of vehicle speed. How much
sound volume varies depends on selected level.
Reference correlation chart of vehicle speed and sound volume
[A]: Vehicle speed [D]: Deceleration
[B]: Sound volume [E]: Increase
[C]: Acceleration [F]: Decrease
[A][E]
[F]
[B] [E]
[F]
[C]
[D]
I6RS0B930004-01

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-4
Schematic and Routing Diagram
Combination Meter Circuit DiagramS7RS0B9302001
16
15
14
13
G28-5
5
6
3
G28-26
7
G28-2219
G28-2520
G28-17
12
10 11
21
9
17
G28-304G28-29
18
G28-16
G28-9
G28-10G28-8 G28-7
1
2 8
G38-31
G38-32
I7RS0B930002-01
1. Keyless start control module
8. CAN driver 15. Fuel meter
2. BCM 9. Interface circuit 16. ECT meter
3. SDM 10. Power supply 17. Stepper motor and LED output driver
4. Fuel level sensor 11. CPU 18. A/T shift position indicator (“P”, “R”, “N”, “D”, “3”, “2”, and “L”)
5. RADIO fuse 12. ODO-TRIP 19. Combination switch (high beam)
6. METER fuse 13. Tachometer 20. P/S control module
7. Combination switch 14. Speedometer 21. Combination meter

Downloaded from www.Manualslib.com manuals search engine 9C-5 Instrumentation / Driver Info. / Horn:
Terminal arrangement of coupler viewed from terminal side
NOTE
Molded numbers (1) have no relation to the terminal numbers.

TerminalCircuitTerminal Circuit
G28-1 To turn signal and hazard warning relay (turn R) G28-17
—
G28-2 —G28-18 —
G28-3 —G28-19 —
G28-4 —G28-20 —
G28-5 To SDM (air bag warning light control signal) G28-21 —
G28-6 —G28-22 To lighting switch (high beam)
G28-7 CAN communication line (Active High signal) G28-23 —
G28-8 CAN communication line (Active High signal) G28-24 —
G28-9 CAN communication line (Active Low signal) G 28-25 To P/S control module (EPS warning light
control signal)
G28-10 CAN communication line (Active Low signal) G28-26 To turn signal and hazard warning relay (turn L)
G28-11 —G28-27 —
G28-12 —G28-28 —
G28-13 —G28-29 Fuel level sensor ground
G28-14 —G28-30 To fuel level sensor
G28-15 —G28-31 To METER fuse
G28-16 GND G28-32 To RADIO fuse
G28-1 G28-16
G28-32
G28-17
1 1I4RS0A930003-02

Downloaded from www.Manualslib.com manuals search engine 9C-13 Instrumentation / Driver Info. / Horn:
CD Player
Auto Volume Control System
Remote Audio Control Switch Symptom Diagnosis (If Equipped)S7RS0B9304018
ConditionPossible cause Correction / Reference Item
CD-ROM does not insert Another CD-ROM already inserted Eject CD-ROM.
Circuit fuse blown Replace fuse and check for short circuit.
Wiring and/or grounding faulty Repair as necessary.
Extraneous material come to be mixed
CD player Clear extraneous material from CD player or
replace radio assembly.
Radio assembly faulty Replace radio assembly.
CD-ROM does not eject Circuit fuse blown Replace fuse and check for short circuit.
Wiring and/or grounding faulty Repair as necessary.
Extraneous material come to be mixed
in CD player Clear extraneous material from CD player or
replace radio assembly.
Radio assembly faulty Replace radio assembly.
CD player does not load
CD-ROM CD-ROM faulty
—
CD-ROM inserted wit h incorrect side upInsert correctly.
Temperature in cabin is too hot —
Water droplets form on internal lens Dry about 1 hour with power on.
Radio assembly faulty Replace radio assembly.
Sound skips or is noisy CD-ROM faulty —
Driving vibration —
Water droplets form on internal lens Dry about 1 hour with power on.
Radio assembly installed incorrectly Install correctly.
Radio assembly faulty Replace radio assembly.
CD player is operative,
but all speakers does not
sound Wiring and/or grounding faulty
Repair as necessary.
Radio assembly faulty Replace radio assembly.
Individual speaker is
noisy or inoperative Wiring and/or grounding faulty
Repair as necessary.
Speaker faulty Replace speaker.
Radio assembly faulty Replace radio assembly.
Sound quality or volume
is poor CD-ROM faulty
—
Wiring and/or grounding faulty Repair as necessary.
Speaker installed incorrectly Install correctly.
Speaker faulty Replace speaker.
ConditionPossible cause Correction / Reference Item
Sound volume does not
vary according to
changes of vehicle speed Auto volume control system is “OFF”
mode
Select auto volume control.
Vehicle speed signal faulty Check vehicle speed signal referring to
“Vehicle Speed Signal Inspection (For Audio
Unit) (If Equipped)”.
Wiring and/or grounding faulty Repair as necessary.
ECM faulty Check input and output signal of ECM referring
to “Inspection of ECM and Its Circuits in
Section 1A”
Radio assembly faulty Replace radio assembly.
ConditionPossible cause Correction / Reference Item
Audio system is
operative, but remote
control switch does not
control audio system Remote audio control switch faulty
Check remote audio control switch referring to
“Remote Audio Control Switch Inspection (If
Equipped)”.
Contact coil faulty Replace contact coil.
Wiring and/or grounding faulty Repair as necessary.
Radio assembly faulty Replace radio assembly.

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-18
Instrument Panel Removal and InstallationS7RS0B9306015
WARNING!
Refer to “Air Bag Warning in Section 00”
before starting service work.

Removal
1) Disconnect negative (–) cable at battery.
2) Disable air bag system referring to “Disabling Air Bag System in Section 8B”.
3) Remove steering column hole cover (1).
4) Turn steering wheel to remove steering column cover screws (3).
5) Remove steering column covers (2).
6) Remove glove box (1).
7) Remove hood latch release lever (2).
8) Remove console box referring to “Console Box Components in Section 9H”.
9) Remove instrument panel center lower bracket (1). 10) Remove front pillar trims
(1) and dash side trims (2).
11) Remove instrument panel mounting screws (1).
12) Detach instrument panel from steering support member (2) and then remove foot duct (3).
13) Disconnect instrument panel harness connectors, heater control cables and antenna cable for
instrument panel removal.
14) Remove steering column mounting nuts referring to “Steering Column Remova l and Installation in
Section 6B”.
15) Remove instrument panel ground wire.
16) Remove instrument panel mounting bolts (1).
17) Remove instrument panel (2) with steering support member (3) and instrument panel harness.
1
32
I4RS0B920004-02
2
1I4RS0B930008-01
1
I4RS0B930009-01
“A”
“A”
1
2
I4RS0B930010-01
1
1 2
3
I4RS0B930011-01
1 1
2
3I4RS0B930012-01