ron SUZUKI SWIFT 2006 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-20
Rear Speaker Removal and InstallationS7RS0B9306019
Removal
1) Remove rear door trim referring to Step 1) to 3) of “Rear Door Glass Removal and Installation in
Section 9E”.
2) Remove 3 rear speaker mounting screws (1).
3) Remove rear speaker (2) from rear door panel (3).
4) Disconnect rear speaker coupler from rear speaker (2).
Installation
Reverse removal procedure.
Horn Removal and InstallationS7RS0B9306020
Removal 1) Disconnect negative (–) cable at battery.
2) Remove front bumper referring to “Front Bumper and Rear Bumper Components in Section 9K”.
3) Disconnect horn connector (1).
4) Remove horn (2).
Installation
Reverse removal procedure.
Horn InspectionS7RS0B9306021
1) Disconnect negative (–) cable at battery.
2) Remove front bumper referring to “Front Bumper and Rear Bumper Components in Section 9K”.
3) Disconnect horn connector (1).
4) Connect battery positive (+) terminal to horn
connector (2) and negative (–) terminal to body
ground.
If horn is not sounding, replace horn.
Horn Relay InspectionS7RS0B9306022
1) Disconnect negative (–) cable at battery.
2) Remove junction block assembly referring to “BCM (Included in Junction Bl ock Assembly) Removal and
Installation in Section 10B”.
3) Remove horn relay (1) from junction block assembly (2).
4) Check that there is no continuity between terminal “c” and “d”. If there is continuity, replace relay.
5) Check that there is continuity between terminals “c” and “d” when a 12 V battery is connected to
terminals “a” and “b”. If malfunction is found, replace
it with a new one.
1
2
3
I4RS0A930027-01
12I4RS0A930028-01
1 2I4RS0A930030-01
1
2
I4RS0B930018-01
ba
c
d c
a
d
bI3JA01920006-01

Downloaded from www.Manualslib.com manuals search engine 9D-1 Wipers / Washers:
Body, Cab and Accessories
Wipers / Washers
Diagnostic Information and Procedures
Front Wiper and Washer Symptom DiagnosisS7RS0B9404001
Rear Wiper and Washer Symptom DiagnosisS7RS0B9404002
ConditionPossible cause Correction / Reference Item
Wiper malfunctions Circuit fuse blown Replace fuse and check for short circuit.
Wiper motor faulty Check wiper motor referring to “Windshield
Wiper Motor Inspection”.
Combination switch (wiper switch) faulty Check wiper switch referring to “Windshield
Wiper and Washer Switch Inspection”.
Wiring or grounding faulty Repair circuit.
Washer malfunctions Washer hose or nozzle clogged Clean or repair clogged hose or nozzle.
Circuit fuse blown Replace fuse and check for short circuit.
Washer motor faulty Check washer motor referring to “Washer
Pump Inspection”.
Combination switch (washer switch)
faulty Check washer switch referring to “Windshield
Wiper and Washer Switch Inspection”.
Wiring or grounding faulty Repair circuit.
ConditionPossible cause Correction / Reference Item
Wiper malfunctions
NOTE
• Use of SUZUKI scan tool makes it easy to
check whether a faulty
condition is on the
input side or output
side of BCM. For
checking procedure,
refer to “Diagnosis
Using Output Test
Function of SUZUKI
Scan Tool” under
“Scan Tool Data in
Section 10B”.
• Check each part in the order from the top of
the following list.

Circuit fuse blown Replace fuse and check for short circuit.
Wiper motor faulty Check wiper motor referring to “Rear Wiper
Motor Inspection”.
Combination switch (wiper switch) faulty Check wiper switch referring to “Rear Wiper
and Washer Switch Inspection”.
Rear wiper relay faulty Check rear wiper relay referring to “Rear Wiper
Relay Inspection”.
Wiring or grounding faulty Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.
Washer malfunctions Washer hose or nozzle clogged Clean or repair clogged hose or nozzle.
Circuit fuse blown Replace fuse and check for short circuit.
Washer motor faulty Check washer motor referring to “Washer
Pump Inspection”.
Combination switch (washer switch)
faulty Check washer switch referring to “Rear Wiper
and Washer Switch Inspection”.
Wiring or grounding faulty Repair circuit.

Downloaded from www.Manualslib.com manuals search engine 9D-3 Wipers / Washers:
Washer Tank and Washer Pump Removal and
Installation
S7RS0B9406002
Removal1) Disconnect negative (–) cable at battery.
2) Remove front bumper referring to “Front Bumper and Rear Bumper Components in Section 9K”.
3) Remove grommet (1) and upper part (2) of washer tank.
4) Remove washer tank attaching bolts (4).
5) Disconnect washer pump lead wire couplers and hoses.
6) Remove washer tank (1).
7) Remove windshield washer pump (2) and rear washer pump (3) from washer tank (1). Installation
Install washer tank and washer pump by reversing
removal procedure, noting the following instructions.
• Connect washer pump connector(s) securely.
• Tighten washer tank bolts to specified torque.
Tightening torque
Washer tank bolt (a): 4 N·m (0.4 kgf-m, 3.0 lb-ft)
Washer Pump InspectionS7RS0B9406003
1) Connect battery positive (+) and negative (–) terminals to pump (+) and (–) terminals respectively.
2) Check windshield and rear washer pumps for
operation.
If pump does not operate, replace washer pump.
1. Windshield wiper blade 8. Washer pump for rear washer[A]: Junction block assembly viewed
from relay side
2. Windshield wiper arm 9. Washer tank: 16 N⋅m (1.6 kgf-m, 11.5 lb-ft)
3. Windshield wiper motor 10. Washer hose : 8 N⋅m (0.8 kgf-m, 6.0 lb-ft)
4. Windshield wiper link 11. Washer nozzle : 5 N⋅m (0.5 kgf-m, 4.0 lb-ft)
5. Rear wiper arm with blade assembly 12. Wiper switch : 4 N⋅m (0.4 kgf-m, 3.0 lb-ft)
6. Rear wiper motor 13. Rear wiper relay
7. Washer pump for windshield washer 14. Junction block assembly
: BCM cannot be removed from junction block.
1
2
I4RS0A940002-01
2 1 4
3
I4RS0A940003-01
(a)
I4RS0A940004-01
(–)
(+)
I4RS0A940005-01

Downloaded from www.Manualslib.com manuals search engine 9D-9 Wipers / Washers:
Washer Linked Circuit1) Make sure that front wiper switch is at “OFF” position.
2) Connect battery positive (+ ) terminal to terminal “5”
and its negative (–) terminal to terminal “2”.
3) Connect voltmeter positive lead to terminal “4” and its negative lead to terminal “2”.
4) When front washer switch is ON, check that voltage
changes as shown in figure.
If check result is not satisfied, replace switch.Rear Wiper and Washer Switch Removal and
Installation
S7RS0B9406010
For removal and installation, refer to “Windshield Wiper
and Washer Switch Removal and Installation”.
Rear Wiper and Washer Switch InspectionS7RS0B9406011
Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
[R]: RH steering vehicle [L]: LH steering vehicle
V
2
4
52
45
[L] [R]
ON
OFF
High Low
Approx. 0.3 sec. Approx. 2.2 sec.
I5RS0C940004-01
[R]: RH steering vehicle
[L]: LH steering vehicle
Terminal
Position
OFF
INT 4
3
12
WASH ON
ON + WASH
ON + WASH
INT
ON
WASH
123
4
[R]
[L]123
4
I5RS0C940005-01

Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-4
Repair Instructions
Windshield Removal and InstallationS7RS0B9506001
Removal1) Clean both inside and outside of glass and around it.
2) Remove wiper arms and cowl top garnish.
3) Remove windshield side garnish.
4) Using tape, cover body surface around glass to prevent any damage.
5) Remove rear view mirror , sun visor and front pillar
trims (right & left).
6) If necessary, remove instrument panel. Refer to “Instrument Panel Removal and Installation in
Section 9C”.
7) If necessary, remove he ad lining. Refer to “Head
Lining Removal and Installation in Section 9H”.
8) Remove (or cut) windshield molding.
9) Drill hole with eyeleteer (1 ) through adhesive and let
piano string through it. 10) Cut adhesive all around windshield (1) with piano
string (2). When using tool, windshield knife (3), to
cut adhesive, be careful not to cause damage to
windshield. Use wire to cut adhesive along lower
part of windshield.
NOTE
Use piano string (2) as close to glass as
possible so as to prevent damage to body
and instrument panel.

11) Using knife (1), smoothen adhesive (2) remaining on body side (3) so that it is 1 – 2 mm (0.039 – 0.078
in.) thick all around.
NOTE
Before using knife (1), clean it with alcohol or
the like to remove oil from it.

I2RH01950040-01
I3RH0A950006-01
I2RH01950042-01

Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-6
8) Using new brush, apply sufficient amount of primer onto glass along glass edge.
NOTE
• Be sure to refer to maker’s instruction for
proper handling and drying time.
• Do not apply primer on outside of ceramic coated surface.
• Do not touch primer coated surface.

Width applied primer for windshield
“a”: 15 mm (0.59 in.)
9) Apply primer for molding along molding surface all around.
10) Apply adhesive (1) referring to figure.
NOTE
• Press glass (2) against fittings surface of body panel quickly after adhesive (1) is
applied.
• Use of rubber sucker gr ip is helpful to hold
and carry glass after adhesive (1) is
applied.
• Perform steps 8) to 9) within 10 min. to ensure sufficient adhesion.
• Be sure to refer to adhesive maker’s instruction for proper handling and drying
time.
• Start from bottom side of glass (2).
• Be careful not to damage primer.

Adhesive amount specifications and position for
windshield
Width “a”: Approx. 7 mm (0.27 in.)
Height “b”: Approx. 15 mm (0.59 in.)
Position “c”: Approx. 11 mm (0.43 in.) for front,
rear and upper sections
Position “d”: Approx. 35 mm (1.38 in.) for bottom
section
1. Molding
2. Windshield side garnish clip
3. 32.5 mm (1.28 in.)
“a”
1
“a”
“a”
2
3
I4RS0A950003-01
3. Molding
4. Windshield glass spacer
5. Windshield side garnish clip
2
2
4
1
“b” “d”
“b”
“c”
2
1
“a”
3
2
1
“b”
“c”
5
“a”
“a”
I4RS0A950004-01

Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-8
Front Door Window ComponentsS7RS0B9506002
Front Door Glass Removal and InstallationS7RS0B9506003
Removal1) Remove door mirror trim (1).
2) Remove door trim mounting screws (2). 3) Remove door trim (1) as shown.
And disconnect power window switch lead wire at
coupler.
10 6
3
1
7
11
5
2 9
8
4
I4RS0A950005-01
1. Door glass 7. Front door sash
2. Window regulator assembly : Apply lithium grease 99000-25011 to sliding part. 8. Door glass mounting screw
: Tighten rear screw first, and then tighten front screw.
3. Glass run 9. Front door window regulator mounting screw
: Tighten rear screw first, and then tighten front screw.
4. Door trim 10. Front door outer weather-strip
5. Door sealing cover 11. Door trim bracket
6. Door panel
2 2
1
I4RS0A950006-01
“B”
“A”
“B”
“A”
“B”“A”
“A”
“A”“A”“A”
1
I4RS0A950007-01

Downloaded from www.Manualslib.com manuals search engine 9E-9 Glass / Windows / Mirrors:
4) Remove door trim bracket (1).
5) Remove door sealing cover (2).
6) Remove door glass mounting screws (1).
7) Remove door glass (2) while tilting it as shown.
Installation
Reverse removal procedure noting the following
instructions.
• If there is deformity for glass run, replace it with a new one.
• Tighten door glass rear mounting screw (1) first, and then tighten door glass front mounting screw (2). • Secure door sealing cover (1) with adhesive (2).
• Install front door trim.
Front door trim attaching order
(1) → (2) → (3) → (4) → (5) → (6)
Front Door Window Regulator Removal and
Installation
S7RS0B9506004
Removal
1) Remove door glass referring to “Front Door Glass Removal and Installation”.
2) Disconnect power window motor lead wire at coupler.
3) Remove regulator mounting screws (1), and then remove front door window regulator (2).
1
2
I4RS0A950008-01
2
1
I4RS0A950009-01
1
2
I4RS0A950010-01
2
1
I4RS0A950011-01
“A”“A”
“A”
“A”
“A”“A”“A”
1 2
3
4
5 6
I4RS0A950012-01
1
1
2
I4RS0A950013-01

Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-10
Installation
Reverse removal procedure noting the following
instruction.
• Apply grease to sliding portions of window regulator.: Grease 99000–25011 (SUZUKI Super Grease A)
• Tighten front door window regulator attaching screws. Front door window regulator screw tightening
order
(a) → (b)
Front Door Window Regulator InspectionS7RS0B9506005
Check the following parts for wear, dama ge, smooth
operation and lubrication:
• Check regulator sliding and rotating parts.
• Check rollers.
Rear Door Window ComponentsS7RS0B9506006
(a)
(b)
I4RS0A950014-01
9
7
3610
11
b
c
12
5 2
8
4
a
1
I4RS0A950015-01
1. Door glass
6. Door sash 11. Rear door inner garnish
2. Window regulator assembly : Apply lithium grease 99000-25011 to
sliding part. 7. Door panel
12. Door trim bracket
3. Glass run 8. Rear door window regulator mounting screw
: Tighten lower screw first, and then tighten upper screw. a: Sash upper mounting screw
: Tightening order: a → b → c
4. Door trim 9. Rear door outer weather-strip b, c: Sash lower mounting bolt
: Tightening order: a → b → c
5. Door sealing cover 10. Rear door partition glass.

Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-16
Power Window Main Switch InspectionS7RS0B9506016
Switch for driver side window 1) Remove driver side door trim referring to step 1) to 3) of “Front Door Glass Removal and Installation”.
2) Remove power window main switch from door trim.
3) Connect 12 V battery positive (+) terminal to terminal “IG” of power window main switch and its negative (–
) terminal to terminal “E” of power window main
switch.
4) Check for continuity between terminals as shown below.
If check result is not as specified, replace power
window main switch.
[A]: LH steering vehicle
[B]: RH steering vehicle
1. Driver side power window switch
I5RS0C950002-01