ect removal SUZUKI SWIFT 2008 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 9E-13 Glass / Windows / Mirrors:
Rear End Door Window ComponentsS7RS0B9506010
Rear End Door Glass Removal and InstallationS7RS0B9506011
Refer to “Windshield Removal and Installation” as
removal and installation procedures are basically the
same. However, note the following.
• Observe the following precautions when applying adhesive (1) along glass (2) edge.
• Adhesive (1) should be app lied evenly especially in
height.
• Be careful not to damage primer (3).
• With the position of fastener (4) properly aligned, install glass (2) on rear end door panel (5).
• Press glass against body quickly after adhesive (1) is applied.
Adhesive amount specifications and position for
rear end door glass
Height “a”: 13 mm (0.51 in.)
Width “b”: 6 mm (0.24 in.)
Width “c”: 14 mm (0.55 in.)
Position “d”: 12 mm (0.47 in.) for glass upper
section
Position “d”: 16 mm (0.63 in.) for glass bottom
section
Position “d”: 32.5 mm (1.28 in.) for glass side
sections
I4RS0A950025-01
1. Rear end door glass 2. Fastener
“A”
“A”
“A”
“A”
“c”“d”
“a” “b”
21
2
3
1
2
1
1
2
5
2
4
4
5
I4RS0A950026-01

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Rear End Door Window Defogger Switch
Inspection
S7RS0B9506012
1) Check rear end door window defogger switch for operation as follows.
a) Rear end door window defogger switch is built in HVAC control module (unit).
Remove HVAC control module (unit) referring to
“HVAC Control Unit Removal and Installation in
Section 7A” or “HVAC Control Module Removal
and Installation in Section 7B”.
b) Check that there is continuity between terminal (1) and terminal (2) of HVAC control module
(unit) when rear end door window defogger
switch is at ON position. (Rear end door window
defogger switch is kept in push.)
c) Check that there is no continuity between terminal (1) and terminal (2) of HVAC control
module (unit) when rear end door window
defogger switch is at OFF position.
If check result does not meet the above conditions,
replace HVAC control module (unit).
Rear End Door Window Defogger Relay
Inspection
S7RS0B9506013
1) Disconnect negative (–) cable from battery.
2) Remove junction block assembly for inspection of rear end door window defogger relay.
For removal, refer to “BCM (Included in Junction
Block Assembly) Removal a nd Installation in Section
10B”.
3) Remove rear end door window defogger relay (1) from junction block assembly (2).
4) Check that there is no continuity between terminal “c” and “d”. If there is continuity, replace relay.
5) Check that there is continuity between terminals “c” and “d” when a 12 V battery is connected to
terminals “a” and “b”.
If malfunction is found, replace it with a new one.
[A]: Manual A/C model [B]: Automatic A/C model
12
7812910
65 431516 14 13 12 11789101920121112
65 431718 16 15 14 13
1
2
[A]
[B]
I5RS0C950001-01
3. Brake (stop) lamp switch
1
3
2
2
I4RS0B950009-01
ba
c
dc
a
d
bI4RS0A950028-01

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Power Window Main Switch InspectionS7RS0B9506016
Switch for driver side window 1) Remove driver side door trim referring to step 1) to 3) of “Front Door Glass Removal and Installation”.
2) Remove power window main switch from door trim.
3) Connect 12 V battery positive (+) terminal to terminal “IG” of power window main switch and its negative (–
) terminal to terminal “E” of power window main
switch.
4) Check for continuity between terminals as shown below.
If check result is not as specified, replace power
window main switch.
[A]: LH steering vehicle
[B]: RH steering vehicle
1. Driver side power window switch
I5RS0C950002-01

Downloaded from www.Manualslib.com manuals search engine 9E-17 Glass / Windows / Mirrors:
Switch for other window than driver side1) Remove driver side door trim referring to step 1) to 3) of “Front Door Glass Removal and Installation”.
2) Remove power window main switch from door trim.
3) Check for continuity between terminals as shown below.
If check result is not as sp ecified, replace power window
main switch.Power Window Sub Switch InspectionS7RS0B9506017
1) Remove front and/or rear door trim from door panel, refer to Step 1) to 3) of “Front Door Glass Removal
and Installation” and/or “Rear Door Glass Removal
and Installation”.
2) Remove power window sub switch from door trim.
3) Check for continuity between terminals at each switch condition.
If check result is not as specified, replace switch.
[A]: LH steering vehicle
[B]: RH steering vehicle
4. Power window lock switch
I5RS0C950003-01
I4RS0A950033-01

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Door Mirror ComponentsS7RS0B9506018
Door Mirror Removal and InstallationS7RS0B9506019
When removing or installing door mirror, refer to the
figure in “Door Mirror Components”.
Power Door Mirror Switch InspectionS7RS0B9506020
1) Remove driver side door trim referring to step 1) to 3) of “Front Door Glass Removal and Installation”.
2) Remove power window main switch from door trim.
3) Check for continuity between terminals at each switch position.
If check result is not as specified, replace door mirror
switch.
1
2, “1”
“3”
“2”
I4RS0A950034-01
1. Door mirror
2. Door mirror mounting nut
:Tighten nuts in such order as indicated in the figure.
*: Vehicle with retractable mirror only
ABC
DEFG
A
B C
D E
F G
Up
Down Left
Right
L
RH I
*Set
*Retract
HII5RS0C950004-01

Downloaded from www.Manualslib.com manuals search engine 9E-19 Glass / Windows / Mirrors:
Power Door Mirror Actuator InspectionS7RS0B9506021
1) Remove front door trim referring to step 1) to 3) of “Front Door Glass Removal and Installation”.
2) Disconnect door mirror coupler (1).
3) Check that door mirror operates properly when battery voltage is applied to connector terminals.
4) Connect battery positive (+) and negative (–) terminal to the door mirror terminals as shown.
If it does not follow the table’s operation, replace
door mirror assembly.
Door Mirror Heater Switch Inspection (If
Equipped)
S7RS0B9506022
Door mirror heater is operated by rear end door window
defogger switch. Check rear end door window defogger
switch referring to “Rear End Door Window Defogger
Switch Inspection”.
Door Mirror Heater Inspection (If Equipped)S7RS0B9506023
1) Remove front door trim refe rring to Step 1) to 3) of
“Front Door Glass Removal and Installation”.
2) Disconnect door mirror coupler (1).
3) Check for continuity between terminals “a” and “b”. If no continuity, replace outside mirror.
Special Tools and Equipment
Recommended Service MaterialS7RS0B9508001
NOTE
Required service material is also described in the following.
“Front Door Window Components”
“Rear Door Window Components”

*: Vehicle with retractable mirror only
Operation
Terminal
Up
Down
Left
RightCBA
1
C B
A
*Set
*Retract
DE
DE
I5RS0C950005-01
1
“a” “b”
I5RS0D950001-01
Material
SUZUKI recommended product or Specification Note
Grease SUZUKI Super Grease A P/No.: 99000–25011) / )

Downloaded from www.Manualslib.com manuals search engine 9F-6 Security and Locks:
Repair Instructions
Front Door Lock Assembly ComponentsS7RS0B9606001
Front Door Lock Assembly Removal and
Installation
S7RS0B9606002
Removal1) Remove door mirror trim (1).
2) Remove door trim (3) after removing screws (2) and clips “A” and “B”.
3) Disconnect power window s witch and mirror switch
lead wire at coupler.
4) Remove door trim bracket (1).
5) Remove door sealing cover (2). 6) Raise window all the way up.
7) Remove door sash (1).
(a)
(b)
6
3
7
1
4
5
2
I4RS0B960003-01
1. Front door latch assembly : Apply lithium grease 99000-25010 to sliding and rotating parts and spring if any. 4. Latch striker 7. Inside handle bezel
2. Outside handle assembly : Apply lithium grease 99000-25010 to sliding part. 5. Shim : 5.0 N
⋅m
(0.5 kgf-m, 4.0 lb-ft)
3. Outside handle frame : Apply lithium grease 99000-25010 to sliding part and spring. 6. Key cylinder : 10 N⋅m
(1.0 kgf-m, 7.5 lb-ft)
“B”
“A”
“B”
“A”
“B”“A”
“A”
“A”“A”“A”
12
2 3
I4RS0A960003-01
1
2
I4RS0A960004-01
1
I4RS0A960007-01

Downloaded from www.Manualslib.com manuals search engine Security and Locks: 9F-7
8) Remove key cylinder mounting bolt (1), and then remove key cylinder (2).
9) Disconnect door opening control rod (1) from outside handle.
10) Disconnect door lock motor lead wire at coupler. 11) Remove door latch screws (2) and remove door lock assembly (3).
Installation
Reverse removal procedure to install front door lock
assembly noting the following instructions.
• Apply grease to sliding parts of door latch assembly.
: Grease 99000–25010 (SUZUKI Super Grease A)
• Tighten door latch screws to specified torque.
Tightening torque
Door latch screw (a): 5.0 N·m (0.5 kgf-m, 4.0 lb-ft) • Move door latch striker (2) up or down so its center
aligns with the center of groove “A” on the door lock
assembly (1) as shown.
Striker should be moved vertically and placed level.
Do not adjust door lock.
Tightening torque
Door latch striker screw (a): 10 N·m (1.0 kgf-m, 7.5
lb-ft)
• Move door latch striker (1) sideways to adjust door outer panel surface (2) flush with rear door outer
panel or body outer panel surface (3) as shown.
In order to correctly obtain door lock operation
increase or decrease number of shims inserted
between body and striker (1) to adjust it.
1 2
I4RS0B960005-01
1
2
3
I4RS0A960006-01
(a)
I4RS0A960008-01
3. Shaft
[A]: Front door
[B]: Rear door
I4RS0A960029-01
I3RM0A960013-01

Downloaded from www.Manualslib.com manuals search engine Security and Locks: 9F-9
Power Door Lock Actuator InspectionS7RS0B9606006
1) Remove door trim from door panel.For front door, refer to Step 1) to 3) of “Front Door
Glass Removal and Installation in Section 9E”.
For rear door, refer to Step 1) to 3) of “Rear Door
Glass Removal and Installation in Section 9E”.
For rear end door, refer to Step 1) of “Rear End Door
Assembly Removal and Installation in Section 9J”.
2) Disconnect power door lock actuator coupler.
3) Connect battery positive (+) and negative (–) terminals to the door lock actuator terminals (a, b, c,
d) as shown in figure.
If it does not operate as specified in the following
table, replace door lock assembly.
[A]: Front door
[B]: Rear door
[C]: Rear end door
Unlock Lock
Lock Unlock
Right side switch terminals
Left side switch terminals ac db
ab cd
[A]
Unlock Lock
Lock Unlock
Right side switch terminals
Left side switch terminals
a
c
d b
ab cd
[B]
ab
Lock
Unlock
a
b
[C]
I4RS0A960011-02

Downloaded from www.Manualslib.com manuals search engine 9F-10 Security and Locks:
Rear Door Lock Assembly ComponentsS7RS0B9606007
Rear Door Lock Assembly Removal and
Installation
S7RS0B9606008
Removal1) Remove rear door glass referring to “Rear Door Glass Removal and Installation in Section 9E”.
2) Disconnect door lock motor lead wire.
3) Remove door latch mounting screws (1) and remove door latch assembly (2). Installation
Reverse removal procedure to install rear door lock
assembly referring to the following instruction and “Front
Door Lock Assembly Re
moval and Installation”.
• Tighten door latch screw to specified torque.
Tightening torque
Door latch screw (a): 5.0 N·m (0.5 kgf-m, 4.0 lb-ft)
Rear Door Lock Assembly InspectionS7RS0B9606009
• Check that door opens and closes smoothly and properly.
• Check that door stops in the secondary latched position properly (preventing door from opening
freely) and that door closes completely in the fully
latched position.
• Adjust door latch strike r position, if necessary.
(a)
(b)
1
7
2
6
3 4
5
I4RS0A960012-02
1. Outside handle
: Apply lithium grease 99000-25010 to sliding part. 4. Latch striker 7. Out side handle cap
2. Outside handle frame : Apply lithium grease 99000-25010 to sliding part and spring. 5. Shim : 5.0 N
⋅m (0.5 kgf-m, 4.0 lb-ft)
3. Rear door latch assembly : Apply lithium grease 99000-25010 to sliding part. 6. Inside handle bezel : 10 N
⋅m (1.0 kgf-m, 7.5 lb-ft)
1
2
I4RS0A960013-01
(a)
I4RS0A960014-01