SUZUKI SX4 2006 1.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-9
Charge Warning Light Symptom DiagnosisS6RW0D9304010
Main Beam (High Beam) Indicator Symptom DiagnosisS6RW0D9304011
Warning Buzzer Circuit Symptom DiagnosisS6RW0D9304012
NOTE
• Use of SUZUKI scan tool makes it easy to check whether a faulty condition is on the input side or
output side of BCM. For checking procedure, refer to “Diagnosis Using Output Test Function of
SUZUKI Scan Tool” under “Scan Tool Data in Section 10B”.
• Check each part in the order from the top of the following list.

Condition Possible cause Correction / Reference Item
Charge warning light
does not come ONCircuit fuse blownReplace fuse and check for short circuit.
Wiring or grounding faultyRepair circuit.
Combination meter faultyReplace combination meter.
BCM faulty Replace after making sure that none of above
parts is faulty.
Charge warning light stay
ONCharging system faultyCheck charging system.
Wiring or grounding faultyRepair circuit.
Combination meter faultyReplace combination meter.
BCM faulty Replace after making sure that none of above
parts is faulty.
Condition Possible cause Correction / Reference Item
Main beam (high beam)
indicator does not come
ONCircuit fuse blownReplace fuse and check for short circuit.
Combination switch faultyCheck combination switch referring to
“Headlight Switch (in Lighting Switch)
Inspection in Section 9B”.
Wiring or grounding faultyRepair circuit.
Combination meter faultyReplace combination meter.
Main beam (high beam)
indicator stay ONCombination switch faultyCheck combination switch referring to
“Headlight Switch (in Lighting Switch)
Inspection in Section 9B”.
Wiring or grounding faultyRepair circuit.
Combination meter faultyReplace combination meter.
Condition Possible cause Correction / Reference Item
Warning buzzer shows no
soundingCircuit fuse blownReplace fuse and check for short circuit.
Driver side door switch faultyCheck driver side door switch referring to
“Door Switch (Front / Rear Door) Inspection”.
Lighting switch faultyCheck lighting switch referring to “Headlight
Switch (in Lighting Switch) Inspection in
Section 9B”.
Key reminder switch faultyCheck key reminder switch referring to
“Ignition Switch Inspection”.
Seat belt switch faultyCheck seat belt switch referring to “Front Seat
Belt Inspection in Section 8A”.
Wiring or grounding faultyRepair circuit.
BCM faultyReplace after making sure that none of above
parts is faulty.

Downloaded from www.Manualslib.com manuals search engine 9C-10 Instrumentation / Driver Info. / Horn:
Cigarette Lighter Symptom Diagnosis (If Equipped)S6RW0D9304013
Horn Symptom DiagnosisS6RW0D9304014
Information Display Symptom Diagnosis (If Equipped)S6RW0D9304015
NOTE
This thermometer indicates the ambient temperature in the under side of front bumper member. Under
any one of the following listed conditions, however, even when the ambient temperature goes up, the
thermometer display does not rise so as to correct the rise of the ambient temperature caused by the
radiant heat of the engine. When the ambient temperature drops, the thermometer reading follows the
change in the temperature.
Be sure to bear this in mind when diagnosing trouble.
• The vehicle speed is 30 km/h (18 mph) or lower.
• Vehicle speed signal is faulty.
• The ignition switch is turned on again within 2 hours.

Condition Possible cause Correction / Reference Item
Cigarette lighter shows
no operationCircuit fuse blownReplace fuse and check for short circuit.
Cigarette lighter faultyCheck cigarette lighter.
Ignition switch faultyCheck ignition switch referring to “Ignition
Switch Inspection”.
Wiring or grounding faultyRepair circuit.
Condition Possible cause Correction / Reference Item
Horn does not operateCircuit fuse blownReplace fuse and check for short circuit.
Horn switch faultyCheck horn switch.
Horn relay faultyCheck horn relay referring to “Horn Relay
Inspection”.
Wiring or grounding faultyRepair circuit.
Horn faultyCheck horn referring to “Horn Inspection”.
Condition Possible cause Correction / Reference Item
No displaying of
information displayCircuit fuse BlownReplace fuse and check for short circuit.
Wiring or grounding faultyRepair circuit.
Information display unit faultyReplace unit.
Incorrect thermometer
displayOutside air temperature sensor faultyCheck outside air temperature sensor referring
to “Outside Air Temperature Sensor Inspection
(If Equipped)”.
Vehicle speed signal faultyCheck ECM for DTC referring to “DTC Check
in Section 1A”.
Wiring or grounding faultyRepair circuit.
Information display unit faultyReplace unit.
BCM faultyReplace after making sure that none of above
parts is faulty.
Display of thermometer
does not change at –30
°C
(–22
°F)Outside air temperature is –30 °C (–22
°F) or less—
Outside air temperature sensor faultyCheck outside air temperature sensor referring
to “Outside Air Temperature Sensor Inspection
(If Equipped)”.
Information display unit faultyReplace unit.
BCM faultyReplace after making sure that none of above
parts is faulty.

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-11
Clock System Diagnosis (If Equipped)S6RW0D9304016
Display of thermometer
does not change at 50
°C
(122
°F)Outside air temperature is 50 °C (122
°F) or more—
Outside air temperature sensor faultyCheck outside air temperature sensor referring
to “Outside Air Temperature Sensor Inspection
(If Equipped)”.
Information display unit faultyReplace unit.
BCM faultyReplace after making sure that none of above
parts is faulty.
Display of thermometer
does not change at “- - -
°C (°F)”Outside air temperature sensor faultyCheck outside air temperature sensor referring
to “Outside Air Temperature Sensor Inspection
(If Equipped)”.
Outside air temperature sensor circuit is
open or shortRepair circuit.
Wiring or grounding faultyRepair circuit.
Information display unit faultyReplace unit.
BCM faultyReplace after making sure that none of above
parts is faulty.
Display of fuel
consumption does not
change at “- - - l / 100 km
(km/l, MPG)”Vehicle is not running (instantaneous
fuel consumption mode)—
Fuel consumption was reset (average
fuel consumption mode, if equipped)Vehicle runs for a while.
Vehicle speed signal faultyCheck ECM for DTC referring to “DTC Check
in Section 1A”.
Wiring or grounding faultyRepair circuit.
CAN communication data (information)
can not be received by BCMCheck BCM for DTC referring to “DTC Check
in Section 10B”.
Information display unit faultyReplace unit.
BCM faultyReplace after making sure that none of above
parts is faulty. Condition Possible cause Correction / Reference Item
Condition Possible cause Correction / Reference Item
No displaying of clockCircuit fuse blownReplace fuse and check for short circuit.
Wiring or grounding faultyRepair circuit.
Clock unit faultyReplace unit.

Downloaded from www.Manualslib.com manuals search engine 9C-12 Instrumentation / Driver Info. / Horn:
Audio System Symptom Diagnosis (If Equipped)S6RW0D9304017
Radio
NOTE
Electronic part / system with undiagnosed problem may cause electromagnetic interference.
Electromagnetic interference condition may have poor radio reception. To test for presence of
electromagnetic interference in part / system, perform the following procedures.
1. Turn ignition switch to OFF.
2. Systematically disconnect the electronic part / system connector(s) one at a time.
3. Turn ignition switch to ON.
4. Check any improvement in radio reception.

CD PlayerCondition Possible cause Correction / Reference Item
Poor radio receptionOut of service area (Poor location)—
Antenna faultyReplace antenna.
Electrical part / system faultyRepair or replace electrical part / system
referring to after-mentioned NOTE.
Wiring or grounding faultyRepair circuit.
Radio assembly faultyReplace radio assembly.
Radio does not operate
and speaker does not
soundCircuit fuse(s) blownReplace fuse(s) and check for short circuit.
Wiring or grounding faultyRepair circuit.
Radio assembly faultyReplace radio assembly.
Radio does not operate,
but speaker soundWiring or grounding faultyRepair circuit.
Radio assembly faultyReplace radio assembly.
Radio is operative, but all
speakers does not soundWiring or grounding faultyRepair circuit.
Radio assembly faultyReplace radio assembly.
Individual speaker is
noisy or inoperativeWiring or grounding faultyRepair circuit.
Speaker faultyReplace speaker.
Radio assembly faultyReplace radio assembly.
Sound quality is poorOut of service area (Poor location)—
Speaker installed incorrectlyInstall correctly.
Wiring or grounding faultyRepair circuit.
Speaker faultyReplace speaker.
Radio assembly faultyReplace radio assembly.
Condition Possible cause Correction / Reference Item
CD-ROM does not insertAnother CD-ROM already insertedEject CD-ROM.
Circuit fuse blownReplace fuse and check for short circuit.
Wiring or grounding faultyRepair circuit.
Extraneous material come to be mixed
CD playerClear extraneous material from CD player or
replace radio assembly.
Radio assembly faultyReplace radio assembly.
CD-ROM does not ejectCircuit fuse blownReplace fuse and check for short circuit.
Wiring or grounding faultyRepair circuit.
Extraneous material come to be mixed
in CD playerClear extraneous material from CD player or
replace radio assembly.
Radio assembly faultyReplace radio assembly.
CD player does not load
CD-ROMCD-ROM faulty—
CD-ROM inserted with incorrect side upInsert correctly.
Temperature in cabin is too hot—
Water droplets form on internal lensDry about 1 hour with power on.
Radio assembly faultyReplace radio assembly.
Sound skips or is noisyCD-ROM faulty—
Driving vibration—
Water droplets form on internal lensDry about 1 hour with power on.
Radio assembly installed incorrectlyInstall correctly.
Radio assembly faultyReplace radio assembly.

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-13
Auto Volume Control System
Remote Audio Control Switch Symptom Diagnosis (If Equipped)S6RW0D9304018
Navigation Symptom Diagnosis (If Equipped)S6RW0D9304019
CD player is operative,
but all speakers does not
soundWiring or grounding faultyRepair circuit.
Radio assembly faultyReplace radio assembly.
Individual speaker is
noisy or inoperativeWiring or grounding faultyRepair circuit.
Speaker faultyReplace speaker.
Radio assembly faultyReplace radio assembly.
Sound quality or volume
is poorCD-ROM faulty—
Wiring or grounding faultyRepair circuit.
Speaker installed incorrectlyInstall correctly.
Speaker faultyReplace speaker. Condition Possible cause Correction / Reference Item
Condition Possible cause Correction / Reference Item
Sound volume does not
vary according to
changes of vehicle speedAuto volume control system is “OFF”
modeSelect auto volume control.
Vehicle speed signal faultyCheck vehicle speed signal referring to
“Vehicle Speed Signal Inspection (For Audio
Unit) (If Equipped)”.
Wiring or grounding faultyRepair circuit.
BCM faultyCheck input and output signal of BCM referring
to “Inspection of BCM and Its Circuits in
Section 10B”.
Radio assembly faultyReplace radio assembly.
Condition Possible cause Correction / Reference Item
Audio system is
operative, but remote
control switch does not
control audio systemRemote audio control switch faultyCheck remote audio control switch referring to
“Remote Audio Control Switch Inspection (If
Equipped)”.
Contact coil faultyReplace contact coil.
Wiring or grounding faultyRepair circuit.
Radio assembly faultyReplace radio assembly.
Condition Possible cause Correction / Reference Item
No displaying of
navigationCircuit fuse BlownReplace fuse and check for short circuit.
Wiring or grounding faultyRepair circuit.
Navigation unit faultyReplace unit.

Downloaded from www.Manualslib.com manuals search engine 9C-14 Instrumentation / Driver Info. / Horn:
Repair Instructions
Ignition Switch Removal and InstallationS6RW0D9306001
Removal
1) Disconnect negative cable at battery.
2) Confirm that ignition key is removed.
3) Remove dash side trim (4) and steering column hole
cover (1).
4) Turn steering wheel to remove steering column
cover screws (3) and then remove steering column
covers (2).
5) Remove steering column mounting nuts referring to
Step 7) under “Removal” of “Steering Column
Removal and Installation in Section 6B”.
6) Disconnect couplers (1) from ignition switch (2).
7) Remove ignition switch (2) from key cylinder (3).
Installation
Reverse removal procedure noting the following.
Tighten steering column mounting nuts referring to Step
2) under “Installation” of “Steering Column Removal and
Installation in Section 6B”.
Ignition Switch InspectionS6RW0D9306002
• Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
Combination Meter Removal and InstallationS6RW0D9306003
Removal
1) Disconnect negative (–) cable at battery.
2) Remove dash side trim (1) and steering column hole
cover (2).
2
3
1
4I7RW01930006-01
11
2
3
I4RS0A930008-01
PositionTerminal
LOCK
ACC
ON
START OUT
INK2 K1 ST IG2 IG1 ACC B1 B2
Ignition knob switch
(with keyless start system only)
ACC
IG1IG2
ST
B2
B1K2
K1
P2
P1
Terminal
OFF (ignition knob switch released)
ON (ignition knob switch pushsed)P1 P2
Key
I5RS0D930003-02
21I7RW01930007-01

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-15
3) Remove center ventilation louver referring to Step 1)
and 2) of “Information Display (Clock) Removal and
Installation”.
4) Remove combination meter cluster panel (1) pulling
it in arrow direction shown in figure.
5) Remove screws (1) fastening combination meter.
6) Remove combination meter (2) pulling it arrow
direction as shown.
Installation
Reverse removal procedure.
Fuel Level Sensor Removal and InstallationS6RW0D9306004
Removal
Remove fuel pump assembly referring to “Fuel Pump
Assembly Removal and Installation in Section 1G”.
Installation
Install fuel pump assembly referring to “Fuel Pump
Assembly Removal and Installation in Section 1G”.
Fuel Level Sensor InspectionS6RW0D9306005
• Check that resistance between terminals “a” and “b”
of fuel level sensor changes with change of float
position.
• Check resistance between terminals “a” and “b” at
each float position in the following.
If the measured value is out of specification, replace.
Fuel level sensor specifications
Oil Pressure Switch Removal and InstallationS6RW0D9306006
For removal and installation, refer to “Oil Pressure
Check in Section 1E”.
Oil Pressure Switch InspectionS6RW0D9306007
1) Disconnect oil pressure switch (1) lead wire.
2) Check for continuity between oil pressure switch
terminal (2) and cylinder block (3) as shown.
If check result is not as specified, replace oil
pressure switch (1).
Oil pressure sensor specification
During engine running: No continuity
At engine stop: Continuity
Float Position Resistance (Ω)
Full Upper “c”204 mm
(8.03 in.)40 ± 2
Full Lower “d”32 mm
(1.26 in.)280 ± 3.3
1
I5RW0A930009-01
1
2
I4RS0A930012-02
1. Fuel pump 2. Float
4. Engine oil filter F: Front
“c”
“d”
“b” “a”1
2
I7RW01930008-01
I3RM0A930009-01

Downloaded from www.Manualslib.com manuals search engine 9C-16 Instrumentation / Driver Info. / Horn:
Engine Coolant Temperature (ECT) Sensor
Inspection
S6RW0D9306008
Check engine coolant temperature sensor for resistance,
refer to “Engine Coolant Temperature (ECT) Sensor
Inspection in Section 1C”.
Brake Fluid Level Switch InspectionS6RW0D9306009
Check for continuity between terminals of brake fluid
level switch coupler (1). If found defective, replace
switch.
Brake fluid level switch specification
OFF position (float up): No continuity
ON position (float down): Continuity
Parking Brake Switch InspectionS6RW0D9306010
Check for continuity between parking brake switch
terminal and body ground as shown in figure. If found
defective, replace switch.
Parking brake switch specification
OFF position (parking brake released): No continuity
ON position (parking brake lever pulled up):
Continuity
Door Switch (Front / Rear Door) InspectionS6RW0D9306011
Remove door switch from body and check switch for
continuity. If found defective, replace switch.
Door switch (front / rear door) specification
OFF position (Door closed): No continuity
ON position (Door open): Continuity
Rear End Door Switch InspectionS6RW0D9306012
Check for continuity between terminal “a” and “b” shown
in the following.
If check result is not as specified, replace switch.
Rear end door switch specification
Rear end door closed: No continuity
Rear end door opened: Continuity
1. Parking brake switch 2. Parking brake lever
1
I5RW0A930011-01
12
I4RS0A930014-01
I3RH0A930004-01
a
b
I4RS0A930015-01

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-17
Outside Air Temperature Sensor Removal and
Installation (If Equipped)
S6RW0D9306013
Removal
1) Disconnect negative (–) cable at battery.
2) Remove front bumper referring to “Front Bumper
and Rear Bumper Components in Section 9K”.
3) Disconnect connector from outside air temperature
sensor.
4) Remove outside air temperature sensor (1) from
front bumper member.
Installation
Reverse removal procedure for installation.
Outside Air Temperature Sensor Inspection (If
Equipped)
S6RW0D9306014
Measure resistance of outside air temperature sensor
using an ohmmeter.
If resistance is out of specification, replace outside air
temperature sensor.
Outside air temperature sensor resistance
1.61 kΩ – 1.79 kΩ at 25 °C (77 °F)
Instrument Panel Removal and InstallationS6RW0D9306015
WARNING!
Refer to “Air Bag Warning in Section 00”
before starting service work.

Removal
1) Disconnect negative cable at battery.
2) Disable air bag system referring to “Disabling Air
Bag System in Section 8B”.
3) Remove dash side trims (4) and steering column
hole cover (1).
4) Turn steering wheel to remove steering column
cover screws (3).
5) Remove steering column covers (2).
6) Remove glove box (1).
7) Remove hood latch release lever (2).
8) Remove console box referring to “Console Box
Components in Section 9H”.
9) Remove instrument panel center lower bracket bolts
(1).
“A”: Resistance “B”: Temperature
1
I5RW0A930012-01
“B” “A”5.50
1.70
0
3225
77
F
I4RS0A930017-01
2
3
1
4I7RW01930010-01
2
1I4RS0B930008-01
1
I5RW0A930014-01

Downloaded from www.Manualslib.com manuals search engine 9C-18 Instrumentation / Driver Info. / Horn:
10) Remove front pillar trims (1).
11) Disconnect instrument panel harness connectors,
heater control cables and antenna cable for
instrument panel removal.
12) Remove steering column assembly referring to
“Steering Column Removal and Installation in
Section 6B”.
13) Remove instrument panel ground wire.
14) Remove instrument panel mounting bolts (1).
15) Remove instrument panel (2) with steering support
member (3) and instrument panel harness.Installation
Reverse removal procedure noting the following.
• When installing each part, be careful not to catch any
cable or wiring harness.
• Tighten instrument panel mounting bolts to specified
torque.
Tightening torque
Instrument panel mounting bolt (a): 23 N·m (2.3
kgf-m, 17.0 lb-ft)
• Install steering column assembly referring to “Steering
Column Removal and Installation in Section 6B”.
• Enable air bag system referring to “Enabling Air Bag
System in Section 8B”.
Information Display (Clock) Removal and
Installation
S6RW0D9306016
Removal
1) Remove audio unit referring to “Audio Unit Removal
and Installation (If Equipped)”.
2) Remove center ventilation louver (1) from instrument
panel and then disconnect hazard switch connector.
1
I7RW01930011-01
11
3
2I5RW0A930016-01
(a)
(a)
I5RW0A930017-01
1
I5RW0A930018-01