SUZUKI SX4 2006 1.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-19
3) Remove information display (clock) (1) from
instrument panel (2) pulling it in arrow direction
shown in figure.
4) Disconnect information display coupler.
Installation
Reverse removal procedure.
Audio Unit Removal and Installation (If
Equipped)
S6RW0D9306017
Removal
1) Disconnect negative (–) cable at battery.
2) Remove instrument panel center garnish trims (1).
3) Remove 4 mounting screws (1).
4) Disconnect electrical connectors from audio unit.
5) Remove audio unit (2) from instrument panel.
Installation
Reverse removal procedure.
Front Speaker Removal and Installation (If
Equipped)
S6RW0D9306018
Removal
1) Remove front door trim referring to Step 1) to 3) of
“Front Door Glass Removal and Installation in
Section 9E”.
2) Remove 3 front speaker mounting screws (1).
3) Remove front speaker (2) from front door panel (3).
4) Disconnect front speaker coupler from front speaker
(2).
Installation
Reverse removal procedure.
Rear Speaker Removal and Installation (If
Equipped)
S6RW0D9306019
Removal
1) Remove rear door trim referring to Step 1) to 3) of
“Rear Door Glass Removal and Installation in
Section 9E”.
2) Remove 3 rear speaker mounting screws (1).
3) Remove rear speaker (2) from rear door panel (3).
4) Disconnect rear speaker coupler from rear speaker
(2).
Installation
Reverse removal procedure.
1 2
I5RW0A930019-01
1
I5RW0A930020-03
1
2
I5RW0A930021-01
1 2
3
I4RS0A930027-01
1 2
3
I4RS0A930027-01

Downloaded from www.Manualslib.com manuals search engine 9C-20 Instrumentation / Driver Info. / Horn:
GPS Antenna Removal and Installation (If
Equipped)
S6RW0D9306027
Removal
1) Remove combination meter cluster panel referring to
step 1) to 4) of “Combination Meter Removal and
Installation”.
2) Disconnect GPS antenna connector from navigation
unit referring to “Audio Unit Removal and Installation
(If Equipped)”.
3) Remove GPS antenna (1).
Installation
Reverse removal procedure.
Horn Removal and InstallationS6RW0D9306020
Removal
1) Disconnect negative (–) cable at battery.
2) Remove front bumper referring to “Front Bumper
and Rear Bumper Components in Section 9K”.
3) Disconnect horn connector (1).
4) Remove horn (2).
Installation
Reverse removal procedure for installation.
Horn InspectionS6RW0D9306021
1) Disconnect negative (–) cable at battery.
2) Remove front bumper referring to “Front Bumper
and Rear Bumper Components in Section 9K”.
3) Disconnect horn connector (1).
4) Connect battery positive (+) to terminal of horn
connector (2) and negative (–) terminal to body
ground.
If horn is not sounding, replace horn.
Horn Relay InspectionS6RW0D9306022
1) Disconnect negative (–) cable at battery.
2) Remove junction block.
3) Remove horn relay (1) from junction block (2).
4) Check that there is no continuity between terminals
“c” and “d”. If there is continuity, replace relay.
5) Check that there is continuity between terminals “c”
and “d” when a 12 V battery is connected to
terminals “a” and “b”. If malfunction is found, replace
it with a new one.
1
I5RW0A930022-01
12I7RW01930015-01
12
I7RW01930016-01
1
2
I4RS0B930018-01
ba
c
dc
ad
bI3JA01920006-01

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-21
Antenna Base Removal and InstallationS6RW0D9306023
Removal
1) Remove head lining referring to “Head Lining
Removal and Installation in Section 9H”.
2) Remove antenna (1) from antenna base (2).
3) Disconnect antenna feeder from antenna base (2).
4) Remove antenna base (2) from vehicle.
Installation
Reverse removal procedure noting the following.
• Tighten antenna base mounting bolt to specified
torque.
Tightening torque
Antenna base mounting bolt (a): 5.0 N·m (0.5 kgf-
m, 4.0 lb-ft)
• Install head lining referring to “Head Lining Removal
and Installation in Section 9H”.
Remote Audio Control Switch Removal and
Installation (If Equipped)
S6RW0D9306024
Remove
1) Remove steering wheel referring to “Steering Wheel
Removal and Installation in Section 6B”.
2) Remove steering wheel cover (1) from steering
wheel.
3) Remove remote audio control switch (1) from
steering wheel.
Installation
Reverse removal procedure noting the following.
• Install steering wheel referring to “Steering Wheel
Removal and Installation in Section 6B”.
(a)1
2
I7RW01930012-01
2. Screw
2. Screw
2
1
I5RW0A930025-02
1
2
I5RW0A930026-02

Downloaded from www.Manualslib.com manuals search engine 9C-22 Instrumentation / Driver Info. / Horn:
Remote Audio Control Switch Inspection (If
Equipped)
S6RW0D9306025
1) Remove driver air bag (inflator) module referring to
“Driver Air Bag (Inflator) Module Removal and
Installation in Section 8B”.
2) Disconnect remote audio control switch connector
from contact coil.
3) Check switch for resistance between “a” and “b”
terminals under each condition below.
If check result is not satisfactory, replace remote
audio control switch.
Remote audio control switch resistance
All switches released (OFF): 5119 – 5223 Ω
Switch “1” pushing on (ON): 55 – 57 Ω
Switch “2” pushing on (ON): 129 – 133 Ω
Switch “3” pushing on (ON): 238 – 244 Ω
Switch “4” pushing on (ON): 416 – 426 Ω
Switch “5” pushing on (ON): 743 – 759 Ω
Switch “6” pushing on (ON): 1555 – 1587 Ω
Vehicle Speed Signal Inspection (For Audio
Unit) (If Equipped)
S6RW0D9306026
Check vehicle speed pulse output signal of BCM
referring to “Reference waveform No.7” under
“Inspection of BCM and Its Circuits in Section 10B”.
Specifications
Tightening Torque SpecificationsS6RW0D9307001
NOTE
The specified tightening torque is also described in the following.
“Audio System Component Location”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
[A]: With cruise control system
[B]: Without cruise control system
1
2
34
5
6
“b” “a”
“b” “a” [A]
[B]
I6RW0D930004-01
Fastening partTightening torque
Note
N⋅mkgf-mlb-ft
Instrument panel mounting bolt 23 2.3 17.0)
Antenna base mounting bolt 5.0 0.5 4.0)

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-1
Body, Cab and Accessories
Wipers / Washers
Diagnostic Information and Procedures
Front Wiper and Washer Symptom DiagnosisS6RW0D9404001
Rear Wiper and Washer Symptom DiagnosisS6RW0D9404002
Condition Possible cause Correction / Reference Item
Wiper malfunctionsCircuit fuse blownReplace fuse and check for short circuit.
Wiper motor faultyCheck wiper motor referring to “Windshield
Wiper Motor Inspection”.
Combination switch (wiper switch) faultyCheck wiper switch referring to “Windshield
Wiper and Washer Switch Inspection”.
Wiring or grounding faultyRepair circuit.
Washer malfunctionsWasher hose or nozzle cloggedClean or repair clogged hose or nozzle.
Circuit fuse blownReplace fuse and check for short circuit.
Washer pump faultyCheck washer pump referring to “Washer
Pump Inspection”.
Combination switch (washer switch)
faultyCheck washer switch referring to “Windshield
Wiper and Washer Switch Inspection”.
Wiring or grounding faultyRepair circuit.
Condition Possible cause Correction / Reference Item
Wiper malfunctions
NOTE
• Use of SUZUKI scan
tool makes it easy to
check whether a faulty
condition is on the
input side or output
side of BCM. For
checking procedure,
refer to “Diagnosis
Using Output Test
Function of SUZUKI
Scan Tool” under
“Scan Tool Data in
Section 10B”.
• Check each part in the
order from the top of
the following list.

Circuit fuse blownReplace fuse and check for short circuit.
Wiper motor faultyCheck wiper motor referring to “Rear Wiper
Motor Inspection”.
Combination switch (wiper switch) faultyCheck wiper switch referring to “Rear Wiper
and Washer Switch Inspection”.
Rear wiper relay faultyCheck rear wiper relay referring to “Rear Wiper
Relay Inspection”.
Wiring or grounding faultyRepair circuit.
BCM faultyReplace after making sure that none of above
parts is faulty.
Washer malfunctionsWasher hose or nozzle cloggedClean or repair clogged hose or nozzle.
Circuit fuse blownReplace fuse and check for short circuit.
Washer pump faultyCheck washer pump referring to “Washer
Pump Inspection”.
Combination switch (washer switch)
faultyCheck washer switch referring to “Rear Wiper
and Washer Switch Inspection”.
Wiring or grounding faultyRepair circuit.

Downloaded from www.Manualslib.com manuals search engine 9D-2 Wipers / Washers:
Repair Instructions
Wipers and Washers ComponentsS6RW0D9406001
115
6
(b)
(a) 1 1
(b)
2
1314
14[A]
14
1215
(c)
(b)
(a)
32
4
710
10
10 11118
16
9
16
I7RW01940001-03
1. Windshield wiper blade 8. Washer pump for rear washer 15. Windshield wiper bolt
:Tighten bolts in specified order.
2. Windshield wiper arm 9. Washer tank 16. Washer tank bolt
3. Windshield wiper motor 10. Washer hose[A]: Junction block viewed from relay
side
4. Windshield wiper link 11. Washer nozzle : 18 N⋅m (1.8 kgf-m, 13.0 lb-ft)

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-3
Washer Tank and Washer Pump Removal and
Installation
S6RW0D9406002
Removal
1) Disconnect negative (–) cable at battery.
2) Remove front bumper referring to “Front Bumper
and Rear Bumper Components in Section 9K”.
3) Disconnect washer pump lead wire couplers and
hoses.
4) Remove washer tank attaching bolts (4).
5) Remove washer tank (1).
6) Remove windshield washer pump (2) and rear
washer pump (3) from washer tank (1).
Installation
Install washer tank and washer pump by reversing
removal procedure, noting the following instructions.
• Connect washer pump connector(s) and hose
securely.
Washer Pump InspectionS6RW0D9406003
1) Connect battery positive (+) and negative (–)
terminals to pump (+) and (–) terminals respectively.
2) Check windshield and rear washer pumps for
operation.
If pump does not operate, replace washer pump.
Windshield Wiper Removal and InstallationS6RW0D9406004
Removal
1) Disconnect negative (–) cable at battery.
2) Remove wiper pivot caps (1) and wiper arm nuts (2),
and remove windshield wiper arms with wiper blades
(3).
3) Remove cowl top garnish referring to “Cowl Top and
Front Lower Crossmember Components in Section
9K”.
4) Disconnect coupler from windshield wiper motor.
5) Remove bolts (1), and remove windshield wiper
assembly (2).
5. Rear wiper arm with blade assembly 12. Wiper switch : 8 N⋅m (0.8 kgf-m, 6.0 lb-ft)
6. Rear wiper motor 13. Rear wiper relay : 5 N⋅m (0.5 kgf-m, 4.0 lb-ft)
7. Washer pump for windshield washer 14. Junction block.
5. Right side headlight housing
1
4
34245
I7RW01940007-01
I5RW0A940004-01
1
3 3
2
I4RS0B940003-03
21I5RW0A940005-02

Downloaded from www.Manualslib.com manuals search engine 9D-4 Wipers / Washers:
Installation
1) Install windshield wiper assembly (1), and tighten
bolts to specified torque in order of “i”, “ii” and “iii”
indicated in figure.
Tightening torque
Windshield wiper bolt (a): 8 N·m (0.8 kgf-m, 6.0
lb-ft)
2) Connect coupler to windshield wiper motor.
3) Install cowl top garnish referring to “Cowl Top and
Front Lower Crossmember Components in Section
9K”.
4) Install windshield wiper arms with wiper blades (1) to
specified position as shown in figure, and then
tighten windshield wiper nuts to specified torque.
Tightening torque
Windshield wiper arm nut (a): 18 N·m (1.8 kgf-
m, 13.0 lb-ft)
5) Install wiper pivot caps (2) to windshield wiper arm
nuts.
6) Connect negative (–) cable to battery.Windshield Wiper Motor InspectionS6RW0D9406005
NOTE
Make sure that battery voltage is 12 V or
more.

1) Make a mark (1) on windshield wiper motor (2) stop
position as shown.
2) Check windshield wiper motor for operation as
follows
• For motor operation in low speed
a. Connect battery positive (+) terminal to
terminal “1” and its negative (–) terminal to
terminal “5”.
b. Check if motor revolution speed is as
specification. If check result is not as
specified, replace motor.
Specification
41 – 49 r/min (rpm)
3. Ceramic line 6. Ceramic mark
4. Wiper blade center [A]: Driver side
5. Wiper blade edge [B]: Passenger side
ii, (a)iii, (a)
1i, (a)
I5RW0A940006-02
2
23
41 1
(a)
3
56[A] [B]
I7RW01940008-03
[A]: LHD
[B]: RHD
2
1
I5RW0A940007-01
[A]
[B]
1
5
1
5
I5RW0A940008-01

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-5
• For motor operation in high speed
a. Connect battery positive (+) terminal to “2”
and its negative (–) terminal to terminal “5”.
b. Check if motor revolution speed is as
specification. If check result is not as
specified, replace motor.
Specification
63 – 77 r/min (rpm)• For automatic stop operation
a. Connect battery positive (+) terminal to
terminal “1” and its negative (–) terminal to
terminal “5” and let the motor turn.
b. Disconnect terminal “1” from battery positive
(+) terminal, and let the motor stop.
c. Connect terminals “1” and “3” with a jumper
wire, and connect terminal “4” to battery
positive (+) terminal.
Observe the motor turns once again then
stops at a specified position as shown.
d. Repeat Step a. to c. several times and check
that the motor stops at the specified position
every time.
If check result is not satisfied, replace motor.
[A]: LHD
[B]: RHD
[A]
[B]
2
5
5 2
I5RW0A940009-01
[A]: LHD
[B]: RHD
2. Mark
[A]
[B]
5 1
4
3
4
5
13
2
I5RW0A940010-01

Downloaded from www.Manualslib.com manuals search engine 9D-6 Wipers / Washers:
Rear Wiper Removal and InstallationS6RW0D9406006
Removal
1) Disconnect negative (–) cable at battery.
2) Remove arm cover (1), rear wiper arm nut (2), rear
wiper arm with blade assembly (3), rear wiper pivot
cap (4), rear wiper nut (5) and rear wiper seal (6).
3) Remove rear end door trim referring to “Rear End
Door Lock Assembly Removal and Installation in
Section 9F”.
4) Disconnect coupler from rear wiper motor.
5) Remove rear wiper motor.
Installation
1) Install rear wiper motor (1) and tighten rear wiper
motor mounting bolts to specified torque.
Tightening torque
Rear wiper motor mounting bolt (a): 8 N·m (0.8
kgf-m, 6.0 lb-ft)2) Connect coupler to rear wiper motor
3) Install rear end door trim referring to “Rear End Door
Lock Assembly Removal and Installation in Section
9F”.
4) Install rear wiper seal (1), and tighten rear wiper nut
to specified torque.
Tightening torque
Rear wiper nut (a): 5 N·m (0.5 kgf-m, 4.0 lb-ft)
5) Install rear wiper pivot cap (2).
6) Install rear wiper arm with blade assembly (1) to
specified position as shown in figure.
7) Tighten rear wiper arm nut to specified torque, and
then install arm cover (1).
Tightening torque
Rear wiper arm nut (a): 8 N·m (0.8 kgf-m, 6.0 lb-
ft)
8) Connect negative (–) cable to battery.
1
2
3
4
5
6
I4RS0A940013-01
1 (a)I5RW0A940011-01
2. Rear wiper blade
3. Ceramic line
2
1 (a)
I4RS0A940015-01
3 2a = b a
b
1
3
I5RW0A940012-01
1
(a)
I4RS0A940017-01