ecm terminal SUZUKI SX4 2006 1.G Service User Guide

Downloaded from www.Manualslib.com manuals search engine 1A-30 Engine General Information and Diagnosis:
5CAN line check between DLC and BCM
1) Turn ignition switch to OFF position.
2) Disconnect BCM connector from BCM.
3) Check for proper connection to all terminals of BCM
connector.
4) If OK, check CAN lines between DLC and BCM
connector for open, short to power circuit, short to
ground circuit, short to other CAN line and high
resistance.
Are CAN lines between DLC and BCM connector in good
condition?Go to Step 6. Repair CAN line.
6Control module connector check
1) Turn ignition switch to OFF position.
2) Disconnect all the following control module connectors.
• Control modules communicated by CAN
–ECM
–TCM
– ABS control module
–BCM
– Combination meter
– Keyless start control module
– 4WD control module
3) Check for proper connection to each CAN line terminal
of all control module (communicated by CAN)
connectors.
4) If OK, connect connectors of all control module/sensor
communicated by CAN securely.
5) Check communication between scan tool and ECM/TCM
by DTC check in ECM/TCM.
Is it possible to check DTC in ECM and TCM?Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.Go to Step 7.
7CAN line check
1) Turn ignition switch to OFF position.
2) Disconnect connectors of all control module
communicated by CAN.
3) Check all the following CAN lines for open, short to
power circuit, short to ground circuit, short to other CAN
line and high resistance.
• Between BCM connector and ABS control module
connector
• Between ABS control module connector and ECM
connector
• Between ECM connector and TCM connector
• Between BCM connector and keyless start control
module connector
• Between combination meter connector and 4WD
control module connector
• Between BCM connector and combination meter
connector
Are all CAN lines in good condition?Go to Step 8. Repair CAN line. Step Action Yes No

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8Communication check between scan tool and ECM
1) Turn ignition switch to OFF position.
2) Connect ECM, BCM, ABS control module and
combination meter connectors.
3) Check communication between scan tool and ECM by
DTC check in ECM.
Is it possible to check DTC in ECM?A/T model: Go to Step
9.
M/T model: Substitute a
known-good ECM and
recheck.Go to Step 4 through
Step 11 of
“Troubleshooting for
CAN-DTC”.
9Communication check between scan tool and TCM
1) Turn ignition switch to OFF position.
2) Connect TCM connectors.
3) Check communication between scan tool and TCM by
DTC check in TCM.
Is it possible to check DTC in TCM?Identify malfunction
control module by
performing Step 13
through Step 14 of
“Troubleshooting for
CAN-DTC”.Go to Step 10.
10Internal circuit check in ECM
1) Turn ignition switch to OFF position and then disconnect
negative (–) cable at battery.
2) Disconnect TCM connectors.
3) Measure resistance between the followings
• Between CAN High terminal on DLC and “C06-17”
terminal on TCM connector
• Between CAN Low terminal on DLC and “C06-7”
terminal on TCM connector
Is each resistance 0 – 1
Ω?Substitute a known-
good TCM and recheck.Substitute a known-
good ECM and recheck. Step Action Yes No

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THROTTLE MOTOR RELAY (ON/OFF)
ON: Throttle actuator (motor) control activated by ECM.
OF: Throttle actuator (motor) control stopped by ECM.
VEHICLE SPEED (km/h, mph)
It is computed based on pulse signals from front wheel
speed sensor (RH, LH) (for M/T model) or output shaft
speed sensor (VSS) (for A/T model).INJ PULSE WIDTH (FUEL INJECTION PULSE WIDTH,
msec.)
This parameter indicates time of the injector drive (valve
opening) pulse which is output from ECM (but injector
drive time of NO.1 cylinder for multiport fuel injection).
Visual InspectionS6RW0D1104008
Visually check the following parts and systems.
Engine Basic InspectionS6RW0D1104009
This check is very important for troubleshooting when ECM has detected no DTC and no abnormality has been found
in “Visual Inspection”.
Follow the flow carefully.Inspection item Reference section
• Engine oil – level, leakage “Engine Oil and Filter Change in Section 0B”
• Engine coolant – level, leakage “Coolant Level Check in Section 1F”
• Fuel – level, leakage“Fuel Lines and Connections Inspection in
Section 0B”
• Air cleaner element – dirt, clogging “Air Cleaner Filter Inspection in Section 0B”
• Battery – fluid level, corrosion of terminal“Battery Dismounting and Remounting in
Section 1J”
• Water pump belt – tension damage“Accessory Drive Belt Inspection in Section
0B”
• Throttle valve – operating sound“Electric Throttle Body Assembly On-Vehicle
Inspection in Section 1C”
• Vacuum hoses of air intake system – disconnection, looseness,
deterioration, bend“Vacuum Hose Inspection in Section 1B”
• Connectors of electric wire harness – disconnection, friction
• Fuses – burning
• Parts – installation, bolt – looseness
• Parts – deformation
• Other parts that can be checked visually
Also check the following items at engine start, if possible
• Malfunction indicator lamp – Operation “Malfunction Indicator Lamp (MIL) Check”
• Charge warning lamp – Operation “Generator Symptom Diagnosis in Section 1J”
• Engine oil pressure warning lamp – Operation “Oil Pressure Switch Inspection in Section 9C”
• Engine coolant temp. meter – Operation“Engine Coolant Temperature (ECT) Sensor
Inspection in Section 1C”
• Fuel level meter – Operation “Fuel Level Sensor Inspection in Section 9C”
• Tachometer – Operation
• Abnormal air being inhaled from air intake system
• Exhaust system – leakage of exhaust gas, noise
• Other parts that can be checked visually
Step Action Yes No
1Was “Engine and Emission Control System Check”
performed?Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2Check battery voltage
Is it 11 V or more?Go to Step 3. Charge or replace
battery.
3Is vehicle equipped with keyless start control system?Go to Step 4. Go to Step 5.

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Troubleshooting
NOTE
• Before performed trouble shooting, be sure to read the “Precautions of ECM Circuit Inspection”.
• When measuring circuit voltage, resistance and/or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors referring to “Inspection of ECM and Its Circuits”.

Step Action Yes No
1MIL power supply check
1) Turn ignition switch to ON position.
Do other warning lights come ON?Go to Step 2. Go to Step 3.
2DTC check
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Turn ON ignition switch and check DTC in ECM.
Is there DTC(s) U0073 and/or U0121?Go to applicable DTC
diag. flow.Go to Step 3.
3Combination meter power supply and ground circuit
check
1) Turn ignition switch OFF position.
2) Disconnect connector from combination meter.
3) Check for proper connection to power supply and
ground terminals of combination meter connector.
4) If connections are OK, check that combination meter
circuit is as follows.
• Circuit voltage between combination meter power
supply terminal and vehicle body ground is 10 –14 V.
• Wiring harness resistance of combination meter
ground terminal and vehicle body ground is less than
3 Ω.
Are they in good condition?Go to Step 4. Repair or replace.
4CAN communication line circuit check
1) Check CAN communication line circuit between control
modules for open, short, high resistance and
connections referring to Step 5 to 10 under
“Troubleshooting for Communication Error with Scan
Tool Using CAN”.
Is circuit in good condition?Substitute a known-
good combination meter
and recheck. If MIL still
remains OFF, substitute
a known-good ECM and
recheck.Repair or replace.

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DTC Troubleshooting
NOTE
Before this troubleshooting is performed, read the precautions for DTC troubleshooting referring to
“Precautions for DTC Troubleshooting”.

Step Action Yes No
1Was “Engine and Emission Control System Check”
performed?Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2Oil control valve electrical circuit check
1) Disconnect connectors from ECM with ignition switch
turned OFF.
2) Check for proper connection at “C01-60” and “C01-59”
terminals of ECM connector.
3) If OK, measure resistance between “C01-60” and “C01-
59” terminals of ECM connector.
Is resistance below 10
Ω?Go to Step 3. Go to Step 8.
3Oil control valve electrical circuit check
Was resistance more than 6.5
Ω in Step 2?Go to Step 4. Go to Step 7.
4Oil control valve electrical circuit for power short check
1) Turn ON ignition switch.
2) Measure voltage between “C01-60” terminal of ECM
connector and engine ground.
Is voltage below 1 V?Go to Step 5. “RED”, “GRN/RED”,
“YEL” or “GRN/WHT”
wire is shorted to power
supply circuit.
5Oil control valve electrical circuit for ground short
check
1) Disconnect connector from oil control valve with ignition
switch turned OFF.
2) Measure resistance between “C01-60” terminal of ECM
connector and engine ground.
Is resistance infinity?Go to Step 6. “GRN/RED” wire is
shorted to ground
circuit.
6Oil control valve electrical circuit for ground short
check
1) Measure resistance between “C01-59” terminal of ECM
connector and engine ground.
Is resistance infinity?Go to Step 7. “GRN/WHT” wire is
shorted to ground
circuit.
7Oil control valve electrical circuit for short check
1) Disconnect connector from oil control valve with ignition
switch turned OFF.
2) Measure resistance between “C01-60” and “C01-59”
terminals of ECM connector.
Is resistance infinity?Go to Step 8. “GRN/RED” wire is
shorted to “GRN/WHT”
wire.
8Oil control valve electrical circuit check
1) Disconnect connector from oil control valve with ignition
switch turned OFF.
2) Measure resistance between “C01-60” terminal of ECM
connector and “GRN/RED” wire terminal of oil control
valve connector and between “C01-59” terminal of ECM
connector and “GRN/WHT” wire terminal of oil control
valve connector.
Is resistance below 1
Ω?Go to Step 9. “GRN/RED” wire or
“GRN/WHT” wire circuit
is open or high
resistance.

Downloaded from www.Manualslib.com manuals search engine 1A-60 Engine General Information and Diagnosis:
2HO2S-1 heater power circuit check
1) Disconnect connector from HO2S-1 with ignition switch
turned OFF.
2) Check for proper connection to HO2S-1 at “BLK/WHT”
and “BLK/RED” wire terminals.
3) If wire and connection are OK, measure voltage
between “BLK/WHT” wire terminal and engine ground
with ignition switch turned ON.
Is voltage over 10 V?Go to Step 3. “BLK/WHT” wire is open
circuit or shorted to
ground circuit.
3HO2S-1 heater power circuit check
1) Disconnect connectors from ECM with ignition switch
turned OFF.
2) Measure resistance between “BLK/WHT” wire terminal
of HO2S-1 connector and “E01-29” terminal of ECM
connector.
Is resistance below 5
Ω?Go to Step 4. “BLK/WHT” wire is high
resistance circuit.
4HO2S-1 heater drive circuit check
1) Measure resistance between “C01-46” terminal of ECM
connector and vehicle body ground.
Is resistance infinity?Go to Step 5. “BLK/RED” wire is
shorted to ground
circuit.
5HO2S-1 heater drive circuit check
1) Turn ON ignition switch.
2) Measure voltage between “C01-46” terminal of ECM
connector and vehicle body ground.
Is voltage 0 V?Go to Step 6. “BLK/RED” wire is
shorted to power circuit.
6HO2S-1 heater drive circuit check
1) Connect connector to HO2S-1 with ignition switch turned
OFF.
2) Turn ON ignition switch.
3) Measure voltage between “C01-46” terminal of ECM
connector and vehicle body ground with connector
disconnected from ECM.
Is voltage over 10 V?Go to Step 7. “BLK/RED” wire is open
circuit.
7HO2S-1 heater check
1) Disconnect HO2S-1 connector with ignition switch
turned OFF.
2) Check HO2S-1 heater resistance referring to “Heated
Oxygen Sensor (HO2S-1 and HO2S-2) Heater On-
Vehicle Inspection (If Equipped) in Section 1C”.
Is resistance within specified value range?Go to Step 8. Replace HO2S-1.
8HO2S-1 heater power circuit check
1) Connect connector to HO2S-1 with ignition switch turned
OFF.
2) Measure resistance between “E01-29” and “C01-46”
terminals of ECM connector.
It resistance below 12
Ω?HO2S-1 heater circuit is
OK.
Substitute a known-
good ECM and recheck.“BLK/WHT”, “BLK/RED”
and / or “BLK” wire is
high resistance circuit. Step Action Yes No

Downloaded from www.Manualslib.com manuals search engine 1A-62 Engine General Information and Diagnosis:
2HO2S-2 heater power circuit check
1) Disconnect connector from HO2S-2 with ignition switch
turned OFF.
2) Check for proper connection to HO2S-2 at “BLK/WHT”
and “RED/BLU” wire terminals.
3) If wire and connection are OK, measure voltage
between “BLK/WHT” wire terminal of HO2S-2 connector
and engine ground with ignition switch turned ON.
Is voltage over 10 V?Go to Step 3. “BLK/WHT” wire is open
circuit or shorted to
ground circuit.
3HO2S-2 heater power circuit check
1) Disconnect connectors from ECM with ignition switch
turned OFF.
2) Measure resistance between “BLK/WHT” wire terminal
of HO2S-2 connector and “E01-29” terminal wire of ECM
connector.
Is resistance below 5
Ω?Go to Step 4. “BLK/WHT” wire is high
resistance circuit.
4HO2S-2 heater drive circuit check
1) Measure resistance between “RED/BLU” wire terminal of
HO2S-2 connector and vehicle body ground.
Is resistance infinity?Go to Step 5. “RED/BLU” wire is
shorted to ground
circuit.
5HO2S-2 heater drive circuit check
1) Turn ON ignition switch.
2) Measure voltage between “RED/BLU” wire terminal of
HO2S-2 connector and vehicle body ground.
Is voltage 0 V?Go to Step 6. “RED/BLU” wire is
shorted to power circuit.
6HO2S-2 heater drive circuit check
1) Connect connector to HO2S-2 with ignition switch turned
OFF.
2) Turn ON ignition switch.
3) Measure voltage between “C01-47” terminal of
disconnected ECM connector and vehicle body ground.
Is voltage over 10 V?Go to Step 7. “RED/BLU” wire is open
circuit.
7HO2S-2 heater check
1) Disconnect HO2S-2 connector with ignition switch
turned OFF.
2) Check HO2S-2 heater resistance referring to “Heated
Oxygen Sensor (HO2S-1 and HO2S-2) Heater On-
Vehicle Inspection (If Equipped) in Section 1C”.
Is resistance within specified value?Go to Step 8. Replace HO2S-2.
8HO2S-2 heater power circuit check
1) Connect connector to HO2S-2 with ignition switch turned
OFF.
2) Measure resistance between “E01-29” and “C01-47”
terminals of ECM connector.
Is resistance below 30
Ω?HO2S-2 heater circuit is
OK. Substitute a known-
good ECM and recheck.“RED/BLU” wire is high
resistance circuit. Step Action Yes No

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-65
4MAF sensor output voltage check
1) Turn OFF ignition switch.
2) Remove ECM from its bracket with ECM connectors
connected.
3) Measure voltage between “C01-26” and “C01-27”
terminals of ECM connector referring to “Mass Air Flow
(MAF) and Intake Air Temperature (IAT) Sensor On-
Vehicle Inspection in Section 1C”.
Is each value within specified range?Poor “C01-26” and/or
“C01-27” terminal
connection.
If OK, substitute a
known-good ECM and
recheck.Go to Step 5.
5MAF sensor power supply voltage check
1) Disconnect connector from MAF and IAT sensor with
ignition switch turned OFF.
2) Turn ON ignition switch, measure voltage between
engine ground and “BLK/RED” wire terminal (2) of MAF
and IAT sensor connector (1).
Is voltage 10 – 14 V?Go to Step 6. “BLK/RED” wire is open
circuit.
6MAF sensor ground circuit check
1) Turn OFF ignition switch, measure resistance between
“GRY” wire terminal of MAF and IAT sensor connector
and engine ground.
Is resistance below 5
Ω?Go to Step 8. Go to Step 7.
7Ground circuit check
1) Measure resistance between “C01-27” terminal of ECM
connector and vehicle body ground.
Is resistance below 5
Ω?“GRY” wire is open or
high resistance circuit.ECM grounds “C01-58”,
“C01-15”, “C01-30” and/
or “E01-31” circuit is
open or high resistance.
If wires are OK,
substitute a known-
good ECM and recheck.
8MAF sensor signal circuit check
1) Disconnect connectors from ECM with ignition switch
turned OFF.
2) Turn ON ignition switch, measure voltage between
“GRN/BLK” wire terminal of MAF and IAT sensor
connector and engine ground.
Is voltage 0 V?Go to Step 9. “GRN/BLK” wire is
shorted to others circuit.
9MAF sensor signal circuit check
1) Turn OFF ignition switch, measure resistance between
“GRN/BLK” wire terminal of MAF and IAT sensor
connector and engine ground.
Is resistance infinity?Go to Step 10. “GRN/BLK” wire is
shorted to ground
circuit. Step Action Yes No
I4RS0A110020-01

Downloaded from www.Manualslib.com manuals search engine 1A-66 Engine General Information and Diagnosis:
DTC P0102: Mass Air Flow Circuit Low InputS6RW0D1104018
Wiring Diagram
Refer to “DTC P0101: Mass Air Flow Circuit Range / Performance”.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Start engine and run it for 10 sec.
4) Check DTC and pending DTC.
DTC Troubleshooting
NOTE
Before this troubleshooting is performed, read the precautions for DTC troubleshooting referring to
“Precautions for DTC Troubleshooting”.

10MAF sensor signal circuit check
1) Measure resistance between “GRN/BLK” wire terminal
of MAF and IAT sensor connector and “C01-26” terminal
of ECM connector.
Is resistance below 3
Ω?Faulty MAF and IAT
sensor.“GRN/BLK” wire is open
or high resistance
circuit.
11Is DTC P0106 displayed?Go to “DTC P0106:
Manifold Absolute
Pressure Range /
Performance”.Substitute a known-
good ECM and recheck. Step Action Yes No
DTC detecting condition Trouble area
Voltage of MAF sensor output is less than specified value for specified time
with engine running.
(1 driving cycle detection logic)• Open or short in MAF sensor circuit
• MAF sensor
•ECM
Step Action Yes No
1Was “Engine and Emission Control System Check”
performed?Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2MAF sensor and its circuit check
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Start engine and check MAF value displayed on scan
tool. (Refer to “Scan Tool Data” for normal value.)
Is normal value indicated?Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.Go to Step 3.
3MAF sensor power supply voltage check
1) Disconnect connector from MAF and IAT sensor with
ignition switch turned OFF.
2) Turn ON ignition switch, measure voltage between
engine ground and “BLK/RED” wire terminal of MAF and
IAT sensor connector.
Is voltage 10 – 14 V?Go to Step 4. “BLK/RED” wire is open
circuit.

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DTC P0103: Mass Air Flow Circuit High InputS6RW0D1104019
Wiring Diagram
Refer to “DTC P0101: Mass Air Flow Circuit Range / Performance”.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.4MAF sensor ground circuit check
1) Turn OFF ignition switch, measure resistance between
“GRY” wire terminal of MAF and IAT sensor connector
and engine ground.
Is resistance below 5
Ω?Go to Step 6. Go to Step 5.
5Ground circuit check
1) Remove ECM from its bracket with ECM connectors
connected.
2) Measure resistance between “C01-27” terminal of ECM
connector and engine ground.
Is resistance below 5
Ω?“GRY” wire is open or
high resistance circuit.ECM grounds “C01-58”,
“C01-15”, “C01-30” and/
or “E01-31” circuit is
open or high resistance.
If wires are OK,
substitute a known-
good ECM and recheck.
6MAF sensor signal circuit check
1) Disconnect connectors from ECM with ignition switch
turned OFF.
2) Measure voltage between “GRN/BLK” wire terminal of
MAF and IAT sensor connector and engine ground with
ignition switch turned ON.
Is voltage 0 V?Go to Step 7. “GRN/BLK” wire is
shorted to other circuit.
7MAF sensor signal circuit check
1) Measure resistance between “GRN/BLK” wire terminal
of MAF and IAT sensor connector and engine ground
with ignition switch turned OFF.
Is resistance infinity?Go to Step 8. “GRN/BLK” wire is
shorted to ground
circuit.
8MAF sensor signal circuit check
1) Measure resistance between “GRN/BLK” wire terminal
of MAF and IAT sensor connector and “C01-26” terminal
of ECM connector.
Is resistance below 3
Ω?Go to Step 9. “GRN/BLK” wire is open
or high resistance
circuit.
9MAF sensor output signal check
1) Connect connectors to MAF and IAT sensor and ECM
with ignition switch turned OFF.
2) Measure voltage between “C01-26” and “C01-27”
terminals of ECM connector referring to “Mass Air Flow
(MAF) and Intake Air Temperature (IAT) Sensor On-
Vehicle Inspection in Section 1C”.
Is each value within specified range?Substitute a known-
good ECM and recheck.Faulty MAF and IAT
sensor. Step Action Yes No
DTC detecting condition Trouble area
Voltage of MAF sensor output is more than specified value for specified time
with engine running.
(1 driving cycle detection logic)• Open or short in MAF sensor circuit
• MAF sensor
•ECM