engine mount SUZUKI SX4 2006 1.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-74
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components and ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

DTC B1085 / B1095: Side Impact-Sensor Communication DATA InconsistentS6RW0D8204061
DTC B1085: Driver Side Impact-Sensor Communication DATA Inconsistent
DTC B1095: Passenger Side Impact-Sensor Communication DATA Inconsistent
DTC Detecting Condition and Trouble Area
DTC Troubleshooting3Side impact-sensor circuit check
1) With ignition turn ON, measure voltage between “L04-
46” terminal and body ground, between “L04-47”
terminal and body ground (for DTC B1084).
2) Measure voltage between “L04-45” terminal and body
ground, between “L04-44” terminal and body ground (for
DTC B1094).
Special tool
(A): 09932–76010
Is each measured voltage 0 V?Replace side impact-
sensor, and recheck.
If DTC still detected,
replace SDM.Repair short to power
supply circuit or other
circuit in defective
circuit. Step Action Yes No
“L04-44”“L04-45” “L04-46” “L04-47”
(A)
I7RW01822072-01
DTC detecting condition Trouble area
DTC B1085:
Driver side impact-sensor has been communicated with
inconsistent ID code for more than 4 sec.
DTC B1095:
Passenger side impact-sensor has been communicated
with inconsistent ID code for more than 4 sec.• Driver / passenger side impact-sensor
•SDM
Step Action Yes No
1Was “Air Bag Diagnostic System Check Flow” performed?Go to Step 2. Go to “Air Bag
Diagnostic System
Check Flow”.
2DTC check
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Turn ON ignition switch and clear DTC referring to “DTC
Clearance”.
3) Turn OFF ignition switch and recheck DTC.
Is DTC(s) B1085 and/or B1095 still detected?Replace defective side
impact-sensor.Intermittent trouble.
Check for intermittent
trouble referring to
“Inspection of
Intermittent and Poor
Connections”.

Downloaded from www.Manualslib.com manuals search engine 8B-75 Air Bag System:
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components and ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

DTC B1361 / B1365: Curtain-Air Bag Circuit High ResistanceS6RW0D8204062
DTC B1361: Driver Curtain-Air Bag Circuit High Resistance
DTC B1365: Passenger Curtain-Air Bag Circuit High Resistance
Wiring Diagram
DTC Detecting Condition and Trouble Area
10
L04-20
L04-19
L04-21
L04-22
YEL/GRN
YEL/BLU
BLK/YEL
BRN/YELYEL/GRN
YEL/BLU
BLK/YEL
BRN/YEL “L395” “Q132”
11
12
“L04”
“Q102” “Q103”
“L04”
BLK
L04-28
6 8
7
RED
GRN“L313”L04-27
9
1
2 BLKWHT3
4
5
[A]
13
12V5V30V
14
I6RW0C820014-01
[A]: Shorting bar 5. Individual circuit fuse box No.1 10. SDM
1. Battery 6. Ignition switch 11. Driver side curtain-air bag (inflator) module
2. Fuse 7. “A/B” fuse 12. Passenger side curtain-air bag (inflator) module
3. Main fuse box 8. Junction block assembly 13. DC / DC converter
4. “IGN” fuse 9. Ground for air bag system 14. Back up capacitor
DTC detecting condition Trouble area
DTC B1361:
Driver curtain-air bag circuit is more than 3.8 Ω for more
than 4 sec.
DTC B1365:
Passenger curtain-air bag circuit is more than 3.8 Ω for
more than 4 sec.• Driver / passenger curtain-air bag circuit
• Driver / passenger curtain-air bag module
•SDM

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-78
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components, ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

4Floor harness circuit check for wagon model
1) With ignition switch turned OFF, remove rear inner trim
of right side and disconnect “L395” connector.
2) Check for proper connection to applicable side curtain-
air bag at terminal in “L395” connector.
3) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
4) Measure resistance between “L04-19” and “L395-4”
terminals, between “L04-20” and “L395-3” terminals (for
DTC B1361).
5) Measure resistance between “L04-21” and “L395-1”
terminals, between “L04-22” and “L395-2” terminals (for
DTC B1065).
Is each measured resistance 1
Ω or less?DTC B1361: Repair
high resistance or open
wire in “YEL/GRN” or
“YEL/BLU” circuit at
driver curtain-air bag
harness.
DTC B1365: Repair
high resistance or open
wire in “BLK/YEL” or
“BRN/YEL” circuit at
passenger curtain-air
bag harness.DTC B1361: Repair
high resistance or open
wire in “YEL/GRN” or
“YEL/BLU” circuit at
floor harness.
DTC B1365: Repair
high resistance or open
wire in “BLK/YEL” or
“BRN/YEL” circuit at
floor harness. Step Action Yes No
(A)
“L04-20” “L04-21” “L04-19”“L04-22”
“L395”
1
“L395-1”
“L395-2”“L395-3”“L395-4”
I7RW01822089-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-80
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components, ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

3Driver / passenger curtain-air bag circuit check
1) Disconnect special tools from applicable side curtain-air
bag connector “Q102” or “Q103”.
2) With ignition switch turned OFF, disconnect SDM
connector “L04”.
3) Check for proper connection to SDM connector at
terminal “L04-19” and “L04-20” (for DTC B1362) or
terminal “L04-21” and “L04-22” (for DTC B1366).
4) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
5) Measure resistance between “L04-19” and “L04-20”
terminals (for DTC B1362) and between “L04-21” and
“L04-22” terminals (for DTC B1366).
Is each measured resistance infinity?Substitute a known-
good SDM and recheck.Go to Step 4.
4Floor harness circuit check for wagon model
1) With ignition switch turned OFF, remove rear inner trim
of right side and disconnect “L395” connector.
2) Check for proper connection to applicable side curtain-
air bag at terminal in “L395” connector.
3) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
4) Measure resistance between “L04-19” and “L04-20”
terminals (for DTC B1362) and between “L04-21” and
“L04-22” terminals (for DTC B1366).
Is each measured resistance infinity?DTC B1362: Repair
“YEL/GRN” circuit for
short to “YEL/BLU”
circuit at driver curtain-
air bag harness.
DTC B1366: Repair
“BLK/YEL” circuit for
short to “BRN/YEL”
circuit at passenger
curtain-air bag harness.DTC B1362: Repair
“YEL/GRN” circuit for
short to “YEL/BLU”
circuit at floor harness.
DTC B1366: Repair
“BLK/YEL” circuit for
short to “BRN/YEL”
circuit at floor harness. Step Action Yes No
(A)“L04-20” “L04-21” “L04-19”“L04-22”
1
I7RW01822090-01
(A)
“L04-20” “L04-21” “L04-19”“L04-22”“L395”
1
I7RW01822091-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-82
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components, ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

3Floor harness circuit check for wagon model
1) With ignition switch turned OFF, remove rear inner trim
of right side and disconnect “L395” connector.
2) Check for proper connection to applicable side curtain-
air bag at terminal in “L395” connector.
3) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
4) Measure resistance between “L04-19” terminal and body
ground, and between “L04-20” terminal and body ground
(for DTC B1363).
5) Measure resistance between “L04-21” terminal and body
ground, and between “L04-22” terminal and body ground
(for DTC B1367).
Is each measured resistance infinity?DTC B1363: Repair
“YEL/GRN” or “YEL/
BLU” circuit for short to
ground at driver curtain-
air bag harness.
DTC B1367: Repair
“BLK/YEL” or “BRN/
YEL” circuit for short to
ground at passenger
curtain-air bag harness.DTC B1363: Repair
“YEL/GRN” or “YEL/
BLU” circuit for short to
ground at floor harness.
DTC B1367: Repair
“BLK/YEL” or “BRN/
YEL” circuit for short to
ground at floor harness. Step Action Yes No
“L04-20” “L04-21” “L04-19”“L04-22”“L395”
1
(A)
I7RW01822093-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-84
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components, ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

3Floor harness circuit check for wagon model
1) With ignition switch turned OFF, remove rear inner trim
of right side and disconnect “L395” connector.
2) Check for proper connection to applicable side curtain-
air bag at terminal in “L395” connector.
3) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
4) With ignition switch turned ON, measure voltage
between “L04-19” terminal and body ground, and
between “L04-20” terminal and body ground (for DTC
B1364).
5) Measure voltage between “L04-21” terminal and body
ground, and between “L04-22” terminal and body ground
(for DTC B1368).
Is each measured voltage 0 V?DTC B1364: Repair
“YEL/GRN” or “YEL/
BLU” circuit for short to
power supply at driver
curtain-air bag harness.
DTC B1368: Repair
“BLK/YEL” or “BRN/
YEL” circuit for short to
power supply at
passenger curtain-air
bag harness.DTC B1364: Repair
“YEL/GRN” or “YEL/
BLU” circuit for short to
power supply at floor
harness.
DTC B1368: Repair
“BLK/YEL” or “BRN/
YEL” circuit for short to
power supply at floor
harness. Step Action Yes No
“L04-20” “L04-21” “L04-19”“L04-22”“L395”
1
(A)
I7RW01822095-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-90
• Improperly formed or damaged terminals.
Check each connector terminal in problem circuits
carefully to ensure good contact tension by using the
corresponding mating terminal included in the
connector test adapter kit (special tool).
If contact tension is not enough, reform the terminal to
increase contact tension or replace it.
Special tool
(A): 09932–76010 Connector test adapter kit
• Poor terminal-to-wire connection.
Check each wire harness in problem circuits for poor
connection by shaking it by hand lightly. If any
abnormal condition is found, change the wire harness
assembly or component parts with new ones.
• Wire insulation which is rubbed through, causing an
intermittent short as the bare area touches other
wiring or parts of the vehicle.
• Wire broken inside the insulation. This condition could
cause a continuity check to show a good circuit, but if
only 1 or 2 strands of a multi-strand-type wire are
intact, resistance could be far too high.
Repair and Inspection Required after AccidentS6RW0D8204048
CAUTION!
• All air bag system components, including
the electrical harness (component
mounting points), must be inspected after
an accident. If any components are
damaged or bent, they must be replaced
even if air bag system activation did not
occur.
• Never use air bag system parts from
another vehicle.
• Do not attempt to service the parts below.
Service of these parts is by replacement
only.
– Driver / Passenger air bag (inflator)
modules
– Driver / Passenger side-air bag (inflator)
modules
– Driver / Passenger side curtain-air bag
(inflator) modules
– Driver / Passenger seat belt
pretensioners
– Forward impact-sensor
– Driver / Passenger side impact-sensors
–SDM
– Contact coil and combination switch
assembly
– Air bag wire harness in main harness,
instrument panel harness, floor harness,
passenger air bag harness, side-air bag
harness and side curtain-air bag
harness.
• Proper operation of the sensors and air
bag system requires that any repairs to the
vehicle structure return it to its original
production configuration.

(A)
I4RS0A820045-01
IYSQ01010028-01
IYSQ01820025-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-92
– Check connector or lead wire of SDM for scorching,
melting or damage.
– Check SDM connector and terminals for tightness.
– Check if SDM sets a DTC and is judged as
malfunctioning according to the diagnostic flow.
• Air bag wire harness and connections
– Check for damages, deformities or poor
connections.
Refer to “Inspection of Intermittent and Poor
Connections”.
– Check wire harness clamps for tightness.
• Forward impact-sensor
– Check sensor (1) and apron-side-member (driver
side) (2) for damage, bend or rust.
– Check connector (3) or lead wire (4) of forward-
sensor for scorching, melting or damage.• Side impact-sensor
– Check sensor (1) and under body (2) for dents,
cracks, deformation or rust.
– Check sensor connector (sensor side and harness
side) (3) or sensor lead wire (4) for damage, crack,
scorching or melting.
• Seat belt pretensioner
– Check for dents, cracks, damage or fitness
– Check harness and connector for damage or
tightness.
• Seat belts and mounting points
– Refer to “Front Seat Belt Components in Section
8A”.
• “AIR BAG” warning light
– After vehicle is completely repaired, perform “Air
Bag Diagnostic System Check”.
• Side-air bag (inflator) module
– Check for dents, cracks, damage or fitness.
– Check trim cover for cracks or deformities.
– Check wire harness and connector for damage or
tightness.
• Side curtain-air bag (inflator) module
– Check for dents, cracks, damage or fitness.
– Check harness wire harness and connector for
damage or tightness.
– Check headlining for cracks or deformation.
1. Main harness 5. Side-air bag harness
2. Grounding point 6. Side curtain-air bag harness
3. Floor harness 7. Side curtain-air bag (inflator)
module
4. Instrument panel harness
I5RH01820092-01
4
1
26
3
5
7
I6RW0C820018-01
1
23
4I5RW0A820059-01
1. Seat belt 2. Retractor assembly
3 2
1
4
I5RW0A820060-01
I3JA01820043-01

Downloaded from www.Manualslib.com manuals search engine 8B-95 Air Bag System:
Installation
1) Check that none of the following faulty conditions
exists.
• Bend, scratch, deformity in vehicle body where
SDM is mounted.
• Foreign matter or rust on mating surface of vehicle
body where SDM is mounted.
2) Install SDM (2) to vehicle.
CAUTION!
Ensure that arrow on the SDM is pointing
toward the front of the vehicle.

3) Tighten SDM bolts (1) to specified torque.
Tightening torque
SDM bolt (a): 9 N·m (0.9 kgf-m, 6.5 lb-ft)
4) Connect SDM connector (2) to SDM (3) securely.
5) Install G sensor bracket (1) to floor panel.6) Install G sensor referring to “G Sensor Removal and
Installation (4WD Model) in Section 4E”.
7) Install console box upper cover.
8) Enable air bag system referring to “Enabling Air Bag
System”.
9) Connect negative (–) cable at battery.
SDM InspectionS6RW0D8206004
WARNING!
During service procedures, be very careful
when handling a Sensing and Diagnostic
Module (SDM).
Be sure to read “Precautions on Service and
Diagnosis of Air Bag System” before starting
to work and observe every precaution during
work. Neglecting them may result in personal
injury or inactivation of the air bag system
when necessary.

CAUTION!
• Do not connect a tester whatever type it
may be.
• Never repair or disassemble SDM.
• If SDM has been dropped, it should be
replaced.

If any faulty condition is found in the following checks,
replace.
• Check SDM and SDM plate for dents, cracks or
deformation.
• Check SDM connector for damage, cracks or lock
mechanism.
• Check SDM terminal for bend, corrosion or rust.
Driver Air Bag (Inflator) Module Removal and
Installation
S6RW0D8206005
WARNING!
When handling an air bag (inflator) module,
be sure to read “Precautions on Handling
and Storage of Air Bag System Components”
and observe each instruction. Failure to
follow them could cause a damage to the air
bag (inflator) module or result in personal
injury.

A: Forward
2. SDM
23 A1, (a)
I4RS0A820107-01
1
2
I5RW0A820064-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-96
Removal
1) Disconnect negative (–) cable at battery.
2) Disable air bag system. Refer to “Disabling Air Bag
System”.
3) Loosen driver air bag (inflator) module mounting
bolts (1) till it turns freely, pull them out and fix them
to bolt clamps.
4) Remove air bag (inflator) module from steering
wheel.
5) Disconnect driver air bag (inflator) module connector
(1) of driver air bag (inflator) module and horn
connector (2) (if equipped) as shown in figure.
a) Unlock lock button (3).
b) With lock button unlocked, disconnect connector.
WARNING!
Special care is necessary when handling and
storing a live (undeployed) air bag (inflator)
module. Observe “Precautions on Handling
and Storage of Air Bag System
Components”. Otherwise, personal injury
may result.

Installation
1) Connect horn connector (1) securely (if equipped).
2) Connect driver air bag (inflator) module connector
(2) to driver air bag (inflator) module (3) securely as
shown in figure.
a) Connect connector.
b) Lock connector with lock button.
3) Install driver air bag (inflator) module (1) to steering
wheel (2), taking care so that no part of wire harness
is caught between them.
4) Make sure that clearance between module (1) and
steering wheel (2) is uniform all the way.
5) Tighten driver air bag (inflator) module mounting bolt
(left side) (3) to specified torque first and then driver
air bag (inflator) module mounting bolt (right side) (4)
to specified torque.
Tightening torque
Driver air bag (inflator) module mounting bolt
(a): 9 N·m (0.9 kgf-m, 6.5 lb-ft)
6) Enable air bag system. Refer to “Enabling Air Bag
System”.
7) Connect negative (–) cable at battery.
I3JA01820031-01
1
2
a)
b)3
I5RW0A820065-01
2
1
b)
a)3
I5RW0A820066-01
I5RH01820103-01