wheel SUZUKI SX4 2006 1.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-18
E: Main harness (LHD)
E: Main harness
E40
E33
E165
E36
E161
E68
E151
E159
E70E281E163E62E63E65E37E164
E64
E183
E08
E311
E312E222E224E225E223
E221
E371
(TO C343)E166
E227
E229
E234
E230
E01
E35
E69 E248
E247
E233
E232
E241
E162
E152
E160
E231
E226
8
9
76
E
I6RW0C910907-02
No./Color Connective position No./Color Connective position
E01/GRY ECM E166/N Side turn signal light (L)
E08/BLK ABS control module E183/GRY Brake fluid level switch
E33/N Wheel speed sensor (FR) E221/BLK Main relay
E35/BLU Wheel speed sensor (FL)E222/BLK Radiator fan relay #1
E36/BLK A/C pressure sensorE223/BLK
(Except
Ta i w a n )Radiator fan relay #2
E37/BLK Ambient temperature sensorE224/BLK
(Except
Ta i w a n )Radiator fan relay #3
E40/YEL Forward sensor E225/BLK Starting motor relay
E62/BLU Windshield washer motor E226/BLK Throttle motor relay
E63/GRN Rear washer motor E227/BLK Fuel pump relay
E64/GRY Windshield wiper motor E229/BLK A/C compressor relay
E65/BLK Radiator fan motor E230/BLK Condenser fan relay
E68/GLY (IF
EQPD)Headlight beam leveling actuator (R)E231/BLK
(A/T)A/T relay
E69/GLY (IF
EQPD)Headlight beam leveling actuator (L)E232/BLK
(Taiwan)Headlight HI relay (R)
E70/BLK Condenser fan motorE233/BLK
(Taiwan)Headlight HI relay (L)
E151/BLK Headlight (R) E234/BLK Front fog light relay
E152/BLK Headlight (L)E241/BLK
(A/T)Shift lock relay

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-28
FloorS6RW0D910A005
L: Floor harness, Coupling harness, Floor antenna wire / Q: Side curtain air-bag wire, Side air-bag (R)
harness, Side air-bag (L) harness / R: Fuel pump wire (RHD)
L: Floor harness
21
20
24
19
171815
16L383
(TO K152)
L390
(TO O231)
L391
(TO O232)
L164
L134
L397
L408
L292
L293
L32
L132
L133
L296L381
(TO J217)
L375
(TO G342)
L374
(TO G341)L380
(TO J216)L378
(TO G345)
L161
L283
L35
L36
L301
Q105
R101
L102
L40
L294
L31L174L33L167Q104L04
Q103L382
(TO J218)
L376
(TO G343)
L170
L379
(TO J215)
L371
(TO E387)
L372
(TO E388)
L377
(TO G344)
Q102L162L285
L163
L101
L348
L314
L315
L312
L313
L01
L395
Q132
L385
Q134L393
(TO O233)
L346
L347
L389
R151
L384
Q133
L
R Q
Coupling harness
Side air-bag (R) harnessFloor antenna
wire
Side air-bag (L) harness
L410
(TO O240)
L308L307
L409
(TO G355)
I6RW0C910914-02
No./Color Connective position No./Color Connective position
L01/BLU BCM L313/YEL J/B
L04/PNK (4ch) Air-bag control module (A/B SDM) L314/N J/B
L04/BRN (8ch) Air-bag control module (A/B SDM) L315/N J/B
L31/GRY Wheel speed sensor (RR) L346/N J/C
L32/GRY Wheel speed sensor (RL) L347/N J/C
L33/BLK (IF
EQPD)G sensor L348/GRY J/C
L35/N (8ch) Side air-bag sensor (R) L371/N Main harness (To E387)
L36/N (8ch) Side air-bag sensor (L) L372/YEL Main harness (To E388)
L101/NA/T shift lever assy (Shift lock solenoid,
O/D OFF switch)L374/BLU Instrument panel harness (To G341)
L132/GRY Luggage compartment lightL375/N (IF
EQPD)Instrument panel harness (To G342)
L133/N Rear combination light (R) L376/N Instrument panel harness (To G343)
L134/N Rear combination light (L) L377/YEL Instrument panel harness (To G344)
L161/N Front door switch (Driver side) L378/YEL Instrument panel harness (To G345)
L162/N Front door switch (Passenger side) L379/GRY Door harness (Driver side) (To J215)
L163/N Rear door switch (R) L380/GRY Door harness (Passenger side) (To J216)

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-30
L: Floor harness, Floor antenna wire / Q: Side curtain air-bag wire, Side air-bag (R) harness, Side air-bag (L)
harness / R: Fuel pump wire (LHD)
L: Floor harness
21
22
20
24
19
17
18
15
16
L383
(TO K152)
L390
(TO O231)
L391
(TO O232)
L410
(TO O240)
L164
L308
L134
L292
L293
L32
L132
L133
L296L381
(TO J217)
L375
(TO G342)
L402
(TO G352)
L374
(TO G341)L409
(TO G355)
L380
(TO J216)
L378
(TO G345)
L162
L285L282
L35
L36L281 L307
L301
Q105
R101L171
L294 L170
L31L167Q104L04
L172
Q103
L382
(TO J218)
L376
(TO G343)L379
(TO J215)
L371
(TO E387)
L372
(TO E388)L377
(TO G344)Q102
L161L283
L163
L101L348
L399
(TO G349)
L314
L315
L312
L313
L01
L395
Q132
L385
Q134L393
(TO O233)
L346
L347
L389
R151
L384
Q133
L
R Q
Side air-bag (R) harnessFloor antenna wire
Side air-bag (L) harnessI6RW0D910903-01
No./Color Connective position No./Color Connective position
L01/BLU
(Except
Ta i w a n )BCM L312/N J/B
L04/PNK (4ch) Air-bag control module (A/B SDM) L313/YEL J/B
L04/BRN (8ch) Air-bag control module (A/B SDM) L314/N J/B
L31/GRY Wheel speed sensor (RR) L315/N J/B
L32/GRY Wheel speed sensor (RL) L346/N J/C
L35/N (8ch) Side air-bag sensor (R) L347/N J/C
L36/N (8ch) Side air-bag sensor (L) L348/GRY J/C
L101/NA/T shift lever assy (Shift lock solenoid,
O/D OFF switch)L371/N Main harness (To E387)
L132/GRY Luggage compartment light L372/YEL Main harness (To E388)
L133/N Rear combination light (R) L374/BLU Instrument panel harness (To G341)
L134/N Rear combination light (L)L375/N (IF
EQPD)Instrument panel harness (To G342)
L161/N Front door switch (Driver side) L376/N Instrument panel harness (To G343)
L162/N Front door switch (Passenger side) L377/YEL Instrument panel harness (To G344)
L163/N Rear door switch (R) L378/YEL Instrument panel harness (To G345)
L164/N Rear door switch (L) L379/GRY Door harness (Driver side) (To J215)
L167/BLK Parking brake switch L380/GRY Door harness (Passenger side) (To J216)

Downloaded from www.Manualslib.com manuals search engine 9A-135 Wiring Systems:
A
YEL
ABS
Cont.M
L32
LT GRN/BLKLT GRN
LT GRN/BLKLT GRN
L371
E38728
Wheel speed
sensor
(RL)
BRN
YELBRN
7
1
L31
Wheel speed
sensor
(RR)
WHT/BLK
E33
Wheel speed
sensor
(FR)
WHTRED
E35
Wheel speed
sensor
(FL)
RED/BLK
181711
2219
2021
10E08
121 21 21 2
16
DLC
E382
G334
5
BLU
BLU
BLU
WHT/RED
G211
B
WHTRED
RW
BCM
"A-8"
11
BLK
BLK
14
BLK
B
B
J/C
G309
4
E371
C3438
E382
G33412
BLK/ORN
BLK/ORN
B
B
J/C
G308
15ADOME
37
G2715
WHT/RED
J/B
BLK/ORN
14
67
16 19
A
A
J/C
IF EQPDTaiwan Except Taiwan
G308
9
5E04
G04
4
B
5
(CAN)
BCM
Except M16A engine M/T
M16A engine M/T AB
I6RW0C910A04-01

Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-22
Headlight Switch (in Lighting Switch) Removal
and Installation
S6RW0D9206004
Removal
1) Disconnect negative (–) cable at battery.
2) Remove steering column hole cover (3).
3) Remove steering column covers (1).
Turn steering wheel to access steering column cover
screws (2).
4) Remove lighting switch (1) from combination switch
assembly (2) and disconnect its coupler (3).
Installation
Reverse removal procedure for installation.
Headlight Switch (in Lighting Switch)
Inspection
S6RW0D9206025
Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.Without rear fog light switch and auto-on headlight
switch
With rear fog light switch
1
2
3
I5RW0A920007-02
2
1
3
I5RW0A920008-01
[A]: LHD [D]: Shaft condition
[B]: RHD *: If equipped
[C]: Terminal
[A]: Terminal
[B]: Shaft condition
[C]
[D]3 5
LOW
PASS
HI
LOW
PASS
HI LOW
PASS
HI
[A] [B]
1
6*2 3 4 5123 4 5
1246*
I6JB0B920003-02
[A]
[B]14 356
LOW
PASS
HI
LOW
PASS
HI LOW
PASS
HI
2
5 4 3 2 16
I5JB0D920011-04

Downloaded from www.Manualslib.com manuals search engine 9C-6 Instrumentation / Driver Info. / Horn:
Diagnostic Information and Procedures
Speedometer and VSS Symptom DiagnosisS6RW0D9304001
Tachometer Symptom DiagnosisS6RW0D9304002
Engine Coolant Temperature (ECT) Meter Symptom DiagnosisS6RW0D9304003
Fuel Meter Symptom DiagnosisS6RW0D9304004
Condition Possible cause Correction / Reference Item
Speedometer shows no
operation or incorrect
operationCircuit fuse blownReplace fuse and check for short circuit.
Front wheel speed sensor or sensor
encoder faulty (M/T model)Check front wheel speed sensor or sensor
encoder referring to “Front and Rear Wheel
Speed Sensor On-Vehicle Inspection in
Section 4E” or “Front Wheel Speed Sensor
Encoder On-Vehicle Inspection in Section 4E”.
Output shaft speed sensor (VSS) faulty
(A/T model)Check output shaft speed sensor (VSS)
referring to “Output Shaft Speed Sensor (VSS)
Inspection in Section 5A”
Wiring or grounding faultyRepair circuit.
Combination meter faulty Replace combination meter.
TCM faulty (A/T model)Check input and output signal of TCM referring
to “Inspection of TCM and Its Circuits in
Section 5A”
ECM faultyReplace after making sure that none of above
parts is faulty.
Condition Possible cause Correction / Reference Item
Tachometer shows no
operation or incorrect
operationCircuit fuse blownReplace fuse and check for short circuit.
Wiring or grounding faultyRepair circuit.
Combination meter faultyReplace combination meter.
ECM faultyReplace after making sure that none of above
parts is faulty.
Condition Possible cause Correction / Reference Item
Engine coolant
temperature (ECT) meter
shows no operation or
incorrect operationCircuit fuse blownReplace fuse and check for short circuit.
ECT sensor faultyCheck ECT sensor referring to “Engine
Coolant Temperature (ECT) Sensor Inspection
in Section 1C”.
Wiring or grounding faultyRepair circuit.
Combination meter faultyReplace combination meter.
ECM faultyReplace after making sure that none of above
parts is faulty.
Condition Possible cause Correction / Reference Item
Fuel meter shows no
operation or incorrect
operationCircuit fuse blownReplace fuse and check for short circuit.
Fuel level sensor faultyCheck fuel level sensor referring to “Fuel Level
Sensor Inspection”.
Wiring or grounding faultyRepair circuit.
Combination meter faultyReplace combination meter.
ECM faultyReplace after making sure that none of above
parts is faulty.

Downloaded from www.Manualslib.com manuals search engine 9C-14 Instrumentation / Driver Info. / Horn:
Repair Instructions
Ignition Switch Removal and InstallationS6RW0D9306001
Removal
1) Disconnect negative cable at battery.
2) Confirm that ignition key is removed.
3) Remove dash side trim (4) and steering column hole
cover (1).
4) Turn steering wheel to remove steering column
cover screws (3) and then remove steering column
covers (2).
5) Remove steering column mounting nuts referring to
Step 7) under “Removal” of “Steering Column
Removal and Installation in Section 6B”.
6) Disconnect couplers (1) from ignition switch (2).
7) Remove ignition switch (2) from key cylinder (3).
Installation
Reverse removal procedure noting the following.
Tighten steering column mounting nuts referring to Step
2) under “Installation” of “Steering Column Removal and
Installation in Section 6B”.
Ignition Switch InspectionS6RW0D9306002
• Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
Combination Meter Removal and InstallationS6RW0D9306003
Removal
1) Disconnect negative (–) cable at battery.
2) Remove dash side trim (1) and steering column hole
cover (2).
2
3
1
4I7RW01930006-01
11
2
3
I4RS0A930008-01
PositionTerminal
LOCK
ACC
ON
START OUT
INK2 K1 ST IG2 IG1 ACC B1 B2
Ignition knob switch
(with keyless start system only)
ACC
IG1IG2
ST
B2
B1K2
K1
P2
P1
Terminal
OFF (ignition knob switch released)
ON (ignition knob switch pushsed)P1 P2
Key
I5RS0D930003-02
21I7RW01930007-01

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-17
Outside Air Temperature Sensor Removal and
Installation (If Equipped)
S6RW0D9306013
Removal
1) Disconnect negative (–) cable at battery.
2) Remove front bumper referring to “Front Bumper
and Rear Bumper Components in Section 9K”.
3) Disconnect connector from outside air temperature
sensor.
4) Remove outside air temperature sensor (1) from
front bumper member.
Installation
Reverse removal procedure for installation.
Outside Air Temperature Sensor Inspection (If
Equipped)
S6RW0D9306014
Measure resistance of outside air temperature sensor
using an ohmmeter.
If resistance is out of specification, replace outside air
temperature sensor.
Outside air temperature sensor resistance
1.61 kΩ – 1.79 kΩ at 25 °C (77 °F)
Instrument Panel Removal and InstallationS6RW0D9306015
WARNING!
Refer to “Air Bag Warning in Section 00”
before starting service work.

Removal
1) Disconnect negative cable at battery.
2) Disable air bag system referring to “Disabling Air
Bag System in Section 8B”.
3) Remove dash side trims (4) and steering column
hole cover (1).
4) Turn steering wheel to remove steering column
cover screws (3).
5) Remove steering column covers (2).
6) Remove glove box (1).
7) Remove hood latch release lever (2).
8) Remove console box referring to “Console Box
Components in Section 9H”.
9) Remove instrument panel center lower bracket bolts
(1).
“A”: Resistance “B”: Temperature
1
I5RW0A930012-01
“B” “A”5.50
1.70
0
3225
77
F
I4RS0A930017-01
2
3
1
4I7RW01930010-01
2
1I4RS0B930008-01
1
I5RW0A930014-01

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-21
Antenna Base Removal and InstallationS6RW0D9306023
Removal
1) Remove head lining referring to “Head Lining
Removal and Installation in Section 9H”.
2) Remove antenna (1) from antenna base (2).
3) Disconnect antenna feeder from antenna base (2).
4) Remove antenna base (2) from vehicle.
Installation
Reverse removal procedure noting the following.
• Tighten antenna base mounting bolt to specified
torque.
Tightening torque
Antenna base mounting bolt (a): 5.0 N·m (0.5 kgf-
m, 4.0 lb-ft)
• Install head lining referring to “Head Lining Removal
and Installation in Section 9H”.
Remote Audio Control Switch Removal and
Installation (If Equipped)
S6RW0D9306024
Remove
1) Remove steering wheel referring to “Steering Wheel
Removal and Installation in Section 6B”.
2) Remove steering wheel cover (1) from steering
wheel.
3) Remove remote audio control switch (1) from
steering wheel.
Installation
Reverse removal procedure noting the following.
• Install steering wheel referring to “Steering Wheel
Removal and Installation in Section 6B”.
(a)1
2
I7RW01930012-01
2. Screw
2. Screw
2
1
I5RW0A930025-02
1
2
I5RW0A930026-02

Downloaded from www.Manualslib.com manuals search engine 9D-8 Wipers / Washers:
Windshield Wiper and Washer Switch Removal
and Installation
S6RW0D9406008
Removal
1) Disconnect negative (–) cable at battery.
2) Remove steering column hole cover (1).
3) Remove steering column covers (2).
Turn steering wheel to access steering column cover
rear end screws (3).
4) (Immobilizer model)
Remove immobilizer control module referring to
“ICM Removal and Installation in Section 10C”.
5) Remove windshield wiper and washer switch (1)
from combination switch assembly (2) and
disconnect its coupler (3).
Installation
Reverse removal procedure.
Windshield Wiper and Washer Switch
Inspection
S6RW0D9406009
Windshield Wiper and Washer Switch
Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
12
3I5RW0A940016-01
1 2
3
I4RS0B940008-01
[A]: RHD without rear fog light
[B]: Other than RHD without rear fog light
[C]: Terminal
[D]: Wiper switch
[E]: Washer switch
OFF
INT6543
MIST
OFF12
ONLO
HI
65432112
3
4
5
6 [A]
[B]
[C]
[D]
[E][C]
I5JB0D940001-01