ground clearance SUZUKI SX4 2006 1.G Service Service Manual
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2006, Model line: SX4, Model: SUZUKI SX4 2006 1.GPages: 1556, PDF Size: 37.31 MB
Page 1121 of 1556
Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-82
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components, ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.
3Floor harness circuit check for wagon model
1) With ignition switch turned OFF, remove rear inner trim
of right side and disconnect “L395” connector.
2) Check for proper connection to applicable side curtain-
air bag at terminal in “L395” connector.
3) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
4) Measure resistance between “L04-19” terminal and body
ground, and between “L04-20” terminal and body ground
(for DTC B1363).
5) Measure resistance between “L04-21” terminal and body
ground, and between “L04-22” terminal and body ground
(for DTC B1367).
Is each measured resistance infinity?DTC B1363: Repair
“YEL/GRN” or “YEL/
BLU” circuit for short to
ground at driver curtain-
air bag harness.
DTC B1367: Repair
“BLK/YEL” or “BRN/
YEL” circuit for short to
ground at passenger
curtain-air bag harness.DTC B1363: Repair
“YEL/GRN” or “YEL/
BLU” circuit for short to
ground at floor harness.
DTC B1367: Repair
“BLK/YEL” or “BRN/
YEL” circuit for short to
ground at floor harness. Step Action Yes No
“L04-20” “L04-21” “L04-19”“L04-22”“L395”
1
(A)
I7RW01822093-01
Page 1123 of 1556
Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-84
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components, ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.
3Floor harness circuit check for wagon model
1) With ignition switch turned OFF, remove rear inner trim
of right side and disconnect “L395” connector.
2) Check for proper connection to applicable side curtain-
air bag at terminal in “L395” connector.
3) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
4) With ignition switch turned ON, measure voltage
between “L04-19” terminal and body ground, and
between “L04-20” terminal and body ground (for DTC
B1364).
5) Measure voltage between “L04-21” terminal and body
ground, and between “L04-22” terminal and body ground
(for DTC B1368).
Is each measured voltage 0 V?DTC B1364: Repair
“YEL/GRN” or “YEL/
BLU” circuit for short to
power supply at driver
curtain-air bag harness.
DTC B1368: Repair
“BLK/YEL” or “BRN/
YEL” circuit for short to
power supply at
passenger curtain-air
bag harness.DTC B1364: Repair
“YEL/GRN” or “YEL/
BLU” circuit for short to
power supply at floor
harness.
DTC B1368: Repair
“BLK/YEL” or “BRN/
YEL” circuit for short to
power supply at floor
harness. Step Action Yes No
“L04-20” “L04-21” “L04-19”“L04-22”“L395”
1
(A)
I7RW01822095-01
Page 1330 of 1556
Downloaded from www.Manualslib.com manuals search engine 9B-11 Lighting Systems:
Turn Signal and Hazard Warning Light Symptom DiagnosisS6RW0D9204004
Clearance, Tail and License Plate Light Symptom DiagnosisS6RW0D9204005
Condition Possible cause Correction / Reference Item
Flash rate high or one
side only flashesBulb blown on “flash rate high”-sideReplace bulb.
Incorrect bulbReplace bulb.
Turn signal / hazard warning relay faultyCheck turn signal / hazard warning relay
referring to “Turn Signal and Hazard Warning
Relay Inspection”.
Open circuit or high resistance existing
either; between turn signal switch and
non lighting bulb, or between hazard
warning switch and non lighting bulbRepair circuit.
Wiring or grounding faultyRepair circuit.
No flashing
NOTE
• Use of SUZUKI scan
tool makes it easy to
check whether a faulty
condition is on the
input side or output
side of BCM. For
checking procedure,
refer to “Diagnosis
Using Output Test
Function of SUZUKI
Scan Tool” under
“Scan Tool Data in
Section 10B”.
• Check each part in the
order from the top of
the following list.
Circuit fuse(s) blownReplace fuse(s) and check for short circuit.
Turn signal / hazard warning relay faultyCheck turn signal / hazard warning relay
referring to “Turn Signal and Hazard Warning
Relay Inspection”.
Turn signal light switch faultyCheck turn signal light switch referring to “Turn
Signal Light Switch (in Lighting Switch)
Inspection”.
Hazard warning switch faultyCheck hazard warning switch referring to
“Hazard Warning Switch Inspection”.
Open circuit or high resistance existing
between battery and switchRepair circuit.
Wiring or grounding faultyRepair circuit.
BCM faultyReplace after making sure that none of above
parts is faulty.
Flash rate lowSupply voltage lowCheck charging system referring to “Generator
Test (Undercharged Battery Check) in Section
1J”.
Turn signal / hazard warning relay faultyCheck turn signal / hazard warning relay
referring to “Turn Signal and Hazard Warning
Relay Inspection”.
Condition Possible cause Correction / Reference Item
All lights do not light upCircuit fuse blownReplace fuse and check for short circuit.
Tail light relay faulty (if equipped)Check tail light relay referring to “Tail Light
Relay, Headlight Relay, Front Fog Light Relay
Inspection (If Equipped)”.
Lighting and dimmer switch faultyCheck lighting and dimmer switch referring to
“Headlight Switch (in Lighting Switch)
Inspection”.
Wiring or grounding faultyRepair circuit.
Some lights do not light
upBulb(s) blownReplace bulb(s).
Wiring or grounding faultyRepair circuit.
Page 1333 of 1556
Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-14
6) Check that the voltage between the following terminals and vehicle body ground are specifications under each
condition.
7) Check that voltage between the following terminals and body ground are as specification under each condition.
If measuring voltage is not within specification, check applicable circuit for open or short. If circuits are normal,
replace DRL controller.
If measuring voltage is within specification, DRL controller and its circuits are good condition.
54321
10987 6
V
1
1[A]
I5RW0A920003-01
[A]: DRL controller connector viewed from harness side
Terminal Circuit Specification Condition
1 To clearance lamp0 – 1 V Engine is at stop and lighting switch is at OFF position.
10 – 14 V Engine is at running and lighting switch is at OFF position.
2 To ignition switch0 – 1 V Ignition switch is at OFF position.
10 – 14 V Ignition switch is at ON position.
3To lighting switch
(CLEARANCE)0 – 1 V Lighting switch is at OFF position.
10 – 14 VLighting switch is at CLEARANCE position or HEAD
position.
4 Ground 0 – 1 V —
5 Ground 0 – 1 V —
6 To head lamp0 – 1 V• Lighting switch is at HEAD position and dimmer switch
is at LOW position.
• Engine is running and lighting switch is at OFF position.
10 – 14 VLighting switch is at HEAD position and dimmer switch is
at HI position.
7 To oil pressure switch8 – 10 VEngine is at running (Oil pressure warning lamp is turned
OFF).
0 – 1 V Engine is at stop.
8 Main fuse 10 – 14 V —
9 To lighting switch (HEAD)6 – 8 V• Engine is at running and lighting switch is at OFF
position.
• Engine is running and lighting switch is CLEARANCE
position.
0 – 1 V• Engine is at running and dimmer switch is at HEAD
position.
• Engine is at stop.
10 To lighting switch (LOW)0 – 1 V• Engine is at running and lighting switch is at OFF
position.
• Lighting switch is at HEAD position and dimmer switch
is at LOW position.
10 – 14 VLighting switch is at HEAD position and dimmer switch is
at HI position.
Page 1471 of 1556
Downloaded from www.Manualslib.com manuals search engine Table of Contents 10- i
10
Section 10
CONTENTS
Control Systems
Precautions ............................................... 10-1
Precautions........................................................... 10-1
Precautions for Control Systems......................... 10-1
Body Electrical Control System ........... 10B-1
Precautions......................................................... 10B-1
Precautions in Diagnosing Trouble ................... 10B-1
General Description ........................................... 10B-1
BCM General Description ................................. 10B-1
CAN Communication System Description......... 10B-1
Theft Deterrent Light ......................................... 10B-2
Security Alarm Description (If Equipped) .......... 10B-2
Schematic and Routing Diagram ...................... 10B-3
Body Electrical Control System Wiring Circuit
Diagram .......................................................... 10B-3
Connector Layout Diagram of BCM and
Junction Block ................................................. 10B-6
Component Location ......................................... 10B-7
BCM and Related System Component
Location .......................................................... 10B-7
Diagnostic Information and Procedures .......... 10B-8
BCM Self-Diagnosis Function ........................... 10B-8
Body Electrical Control System Check.............. 10B-9
Scan Tool Data ............................................... 10B-11
DTC Table ....................................................... 10B-13
DTC Check ..................................................... 10B-14
DTC Clearance ............................................... 10B-15
BCM Power Circuit and Ground Circuit Check 10B-16
DTC B1133 (DTC No. 1133): Battery Voltage
Too High ....................................................... 10B-17
DTC B1141 / DTC B1142 (No. 1141 / No.
1142) Outside Air Temperature (Ambient
Temp.) Sensor Circuit Malfunction ................ 10B-18
DTC B1150 (No. 1150): Air Bag
Communication Circuit Malfunction .............. 10B-19
DTC B1157 (No. 1157) Air Bag Deployment
Signal Input ................................................... 10B-20
DTC B1170 (No. 1170): EEPROM Access
Error .............................................................. 10B-20
DTC U0073 (No. 0073): Control Module
Communication Bus Off ................................ 10B-20
DTC U0100 (No. 0100): Lost Communication
with ECM....................................................... 10B-20DTC U0101 (No. 0101): Lost Communication
with TCM ....................................................... 10B-20
DTC U0155 (No. 0155): Lost Communication
with Instrument Panel Cluster (IPC) Control
Module .......................................................... 10B-20
DTC U1144 (No. 1144): Lost Communication
with Keyless Start Control Module ................ 10B-20
Inspection of BCM and Its Circuits .................. 10B-21
Repair Instructions ..........................................10B-28
BCM (Included in Junction Block) Removal
and Installation .............................................. 10B-28
Security Alarm Mode Selection Procedure (If
Equipped) ...................................................... 10B-29
Outside Air Temperature Sensor Removal
and Installation .............................................. 10B-29
Outside Air Temperature Sensor Inspection ... 10B-29
Special Tools and Equipment .........................10B-29
Special Tool .................................................... 10B-29
Immobilizer Control System ................. 10C-1
Precautions.........................................................10C-1
Precautions in Diagnosing Troubles .................10C-1
Precaution in Replacing ECM ...........................10C-1
Precaution in Replacing Ignition Key ................10C-1
Precautions in Handling Immobilizer Control
System ............................................................10C-1
General Description ...........................................10C-2
Immobilizer Control System Introduction ..........10C-2
On-Board Diagnostic System Description
(Self-diagnosis Function)................................10C-2
Schematic and Routing Diagram ......................10C-3
Immobilizer Control System Wiring Circuit
Diagram...........................................................10C-3
Component Location .........................................10C-5
Immobilizer Control System Components
Location...........................................................10C-5
Diagnostic Information and Procedures ..........10C-5
Immobilizer Control System Check ...................10C-5
DTC Check........................................................10C-6
DTC Clearance .................................................10C-6
DTC Table .........................................................10C-7
Scan Tool Data .................................................10C-8
Immobilizer Indicator Light Does Not Come
ON with Ignition Switch ON and Engine Stop ..10C-9
Page 1472 of 1556
Downloaded from www.Manualslib.com manuals search engine 10-ii Table of Contents
Immobilizer Indicator Light Remains ON after
Engine Start ..................................................10C-10
DTC P1614: Transponder Response Error .....10C-10
DTC P1615: Steering Lock Unit
Communication Error ....................................10C-11
DTC P1616: Unregistered Keyless Start
Control Module ..............................................10C-12
DTC P1618: Keyless Start Control Module
CAN Communication Error............................10C-13
DTC P1621: Immobilizer Communication
Line Error ......................................................10C-13
DTC P1622: EEPROM Reading / Writing
Error ..............................................................10C-14
DTC P1623: Unregistered Transponder .........10C-14
DTC P1625: Immobilizer Antenna Error..........10C-15
DTC P1636: Immobilizer Information
Registration Failure .......................................10C-15
DTC P1638: Immobilizer Information
Mismatched ...................................................10C-16
Inspection of ICM and Its Circuit .....................10C-17
Repair Instructions ..........................................10C-19
ICM Removal and Installation .........................10C-19
Registration of the Ignition Key .......................10C-19
Procedure after ECM Replacement ................10C-19
Special Tools and Equipment .........................10C-20
Special Tool ....................................................10C-20
Keyless Start System .............................10E-1
General Description ........................................... 10E-1
Keyless Start System Description ..................... 10E-1
Parts and Functions .......................................... 10E-2
Keyless Engine Start Function .......................... 10E-3
Door Lock Function of Keyless Start System .... 10E-4
Operation Area of Remote Controller................ 10E-5
Alarm Function .................................................. 10E-6
CAN Communication System Description......... 10E-6
Schematic and Routing Diagram ...................... 10E-7
Keyless Start System Electric Wiring Circuit
Diagram .......................................................... 10E-7
Diagnostic Information and Procedures .......... 10E-8
Precautions in Diagnosing Troubles ................. 10E-8
Self-Diagnosis Function .................................... 10E-8
Keyless Start System Diagnosis Introduction ... 10E-8
Keyless Start System Check ............................. 10E-9
Customer Questionnaire (Example) ................ 10E-10Key Indicator Light Check ............................... 10E-10
DTC Check...................................................... 10E-11
DTC Table ....................................................... 10E-12
DTC Clearance ............................................... 10E-12
Keyless Start System Symptom Diagnosis ..... 10E-13
Keyless Start System Operation Inspection .... 10E-14
Door Lock Operation (Keyless Start System) . 10E-14
Inspection of Keyless Start Control Module
and Its Circuits .............................................. 10E-14
No DTC Detection After Performing DTC
Check ............................................................ 10E-20
Key Indicator Light Circuit Check (Key
Indicator Light Doesn’t Light when Ignition
Knob Switch is Pushed) ................................ 10E-21
Keyless Start Control Module Power and
Ground Circuit Check .................................... 10E-23
DTC No. 11: Communication Error with
Steering Lock Unit ......................................... 10E-24
DTC No. 13 / No. 14: Release Signal Error
from Steering Lock Unit / Steering Lock Unit
Malfunction .................................................... 10E-25
DTC No. 21 / No. 22: Internal Error of Keyless
Start Control Module (EEPROM Reading
Error) / (EEPROM Writing Error) ................... 10E-25
DTC No. 31: Lost Communication with BCM .. 10E-26
DTC No. 33: Control Module Communication
Bus Off .......................................................... 10E-26
DTC No. 51 / No. 52 / No. 53: Driver Side /
Passenger Side / Rear End Door Request
Switch Failure................................................ 10E-26
Repair Instructions .......................................... 10E-27
Antennas and Request Switches Removal
and Installation .............................................. 10E-27
Front Door (Driver and Passenger Side), Rear
End Door Request Switch Inspection............ 10E-28
Steering Lock Unit Removal and Installation .. 10E-28
Steering Lock Unit Inspection ......................... 10E-28
Front Door Lock Switch Inspection ................. 10E-28
Keyless Start Control Module Removal and
Installation ..................................................... 10E-29
Remote Controller Inspection.......................... 10E-29
Replacement of Remote Controller Battery .... 10E-29
Registration Procedure for Remote Controller
ID Code ......................................................... 10E-30
Keyless Start Registration ............................... 10E-31
Page 1546 of 1556
Downloaded from www.Manualslib.com manuals search engine 10E-24 Keyless Start System:
DTC No. 11: Communication Error with Steering Lock UnitS6RW0DA504017
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
1) Clear DTC referring to “DTC Clearance”.
2) Turn ignition knob switch pushing ignition knob switch.
3) Check DTC referring to “DTC Check”.
DTC Troubleshooting
5V
G16-20
G16-29
G16-30
G146-3
G146-7
G146-8
1 2 3 4 5 6 7 8 9 10 11 14 15 16
36 34 33 32 30 29 24 23 37 18 19 20
5V
5V
BRN
BRN/YEL
BLK/YEL
5V
21
[A]
G16
3
4
5
I7RW01A50007-02
[A]: Keyless start control module connector (viewed from harness side) 3. Steering lock unit power supply circuit
1. Keyless start control module 4. Steering lock unit signal circuit
2. Steering lock unit 5. Steering lock unit ground circuit
DTC detecting condition Trouble area
No communication is available between keyless start
control module and steering lock unit.• Steering lock unit and its circuit
• Keyless start control module
Step Action Yes No
1Was “Keyless Start System Check” performed?Go to Step 2. Go to “Keyless Start
System Check”.
2Steering lock unit circuit check
1) Disconnect connector from keyless start control module.
2) Check for proper connection to “Steering lock unit power
supply”, “Steering lock unit signal” and “Steering lock unit
ground” terminals of keyless start control module
connector.
3) If OK, check for open, short and high resistance in
following circuits.
• Steering lock unit power supply circuit
• Steering lock unit signal circuit
• Steering lock unit ground circuit
Is each circuit in good condition?Go to Step 3. Repair circuit.
Page 1547 of 1556
Downloaded from www.Manualslib.com manuals search engine Keyless Start System: 10E-25
DTC No. 13 / No. 14: Release Signal Error from Steering Lock Unit / Steering Lock Unit MalfunctionS6RW0DA504018
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
1) Clear DTC referring to “DTC Clearance”.
2) Turn ignition knob switch pushing ignition knob switch.
3) Check DTC referring to “DTC Check”.
DTC Troubleshooting
Replace steering lock unit and recheck.
NOTE
Be sure to register the following code when a used keyless start control module is installed. Otherwise
DTC No.13 is detected by keyless start control module though steering lock unit is normal.
• With immobilizer control system, ignition key transponder code is not registered in ECM.
• Without immobilizer control system, steering lock unit ID code is not registered in keyless start
control module.
DTC No. 21 / No. 22: Internal Error of Keyless Start Control Module (EEPROM Reading Error) /
(EEPROM Writing Error)
S6RW0DA504019
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
1) Clear DTC referring to “DTC Clearance”.
2) Turn ignition knob switch pushing ignition knob switch.
3) Push request switch of each door.
4) Check DTC referring to “DTC Check”.
DTC Troubleshooting
Substitute a known-good keyless start control module and recheck.3Steering lock unit power supply voltage check
1) Connect connector to keyless start control module.
2) Measure voltage between “Steering lock unit power
supply” terminal of steering lock unit connector and
vehicle body ground.
Is voltage 4 – 6 V?Replace steering lock
unit.Substitute a known-
good keyless start
control module and
recheck. Step Action Yes No
DTC detecting condition Trouble area
DTC No. 13:
Although lock release signal is output to steering lock unit, no lock
release signal is inputted from steering lock unit.
(wire harness is normal)
DTC No. 14:
Although lock release signal is output to steering lock unit,
steering lock is not released due to temperature rise of steering
lock unit solenoid and no lock release signal is inputted.
(wire harness is normal)• Steering lock unit
DTC detecting condition Trouble area
DTC No. 21:
Data cannot be read from memory in keyless start control module.
DTC No. 22:
Data cannot be written into memory in keyless start control module.• Keyless start control module