sensor SUZUKI SX4 2006 1.G Service Workshop Manual
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2006, Model line: SX4, Model: SUZUKI SX4 2006 1.GPages: 1556, PDF Size: 37.31 MB
Page 1389 of 1556

Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-4
Inspection of Pinching Prevention Function (Pinching Prevention Function Model)S6RW0D9504032
1) Open driver side door glass fully.
2) Hold a hummer so that its handle (wooden) (1) is placed as shown.
WARNING!
Never attempt to have your hand, arm or any other part of the body punched. Also, use full care not to
have your body caught during inspection.
CAUTION!
If a side visor is installed, be careful so that hammer handle does not contact the visor. A hammer can
be held from inside of the vehicle.
3) Use auto-up function of power window main switch.
4) Check that door glass lowers back automatically to specified position “a” before hammer handle is caught. If there
is any faulty condition, referring to “Power Window Control System Symptom Diagnosis”.
Power Door Mirror Control System Symptom DiagnosisS6RW0D9504003
Driver side door glass
lowers back while using
auto-up function although
nothing is pinched
between door glass and
frame (Pinching
Prevention Function
Model)Foreign matter is attached to door glass,
glass run or sash etc.Remove the foreign matter.
Glass run and/or door sash faultyRepair or replace.
Power window main switch has not been
initializedExecute the initial setting of power window
main switch referring to “Power Window Main
Switch Initialization (Pinching Prevention
Function Model)”.
Power window main switch faultyCheck power window main switch referring to
“Power Window Main Switch Inspection”.
Power window motor faultyCheck power window motor referring to “Pulse
Sensor and Its Circuit Inspection (Pinching
Prevention Function Model)”. Condition Possible cause Correction / Reference Item
“a”. Approx. 220 mm (8.66 in.)
I6RW0D950006-01
Condition Possible cause Correction / Reference Item
All power mirrors do not
operateCircuit fuse blownReplace fuse and check for short circuit.
Power door mirror switch faultyCheck power door mirror switch referring to
“Power Door Mirror Switch Inspection”.
Wiring or grounding faultyRepair circuit.
One power mirror does
not operatePower door mirror switch faultyCheck power door mirror switch referring to
“Power Door Mirror Switch Inspection”.
Power door mirror actuator faultyCheck actuator refraining to “Power Door
Mirror Actuator Inspection”.
Wiring or grounding faultyRepair circuit.
Page 1408 of 1556

Downloaded from www.Manualslib.com manuals search engine 9E-23 Glass / Windows / Mirrors:
Pulse Sensor and Its Circuit Inspection
(Pinching Prevention Function Model)
S6RW0D9506029
NOTE
After replacing or disconnecting the driver
side power window regulator (motor), power
window main switch, battery and/or fuse,
make sure to execute the initial setting, (to
have the door glass closed position learned)
refer to “Power Window Main Switch
Initialization (Pinching Prevention Function
Model)”.
Pulse Sensor Circuit Diagram1) Remove driver side door trim referring to Step 1) to
3) of “Front Door Glass Removal and Installation”.
2) Remove power window main switch from driver side
door trim, and them connect connector to power
window main switch.
3) Disconnect power window motor connector.
4) Turn ignition switch to ON position.
5) Check that “SV” wire terminal voltage of power
window motor connector is 10 – 14 V. If voltage is
not satisfied, check power window main switch
circuit for open, short and high resistance. If circuit is
OK, replace power window main switch.
6) Connect power window motor connector.
7) Connect oscilloscope to power window main switch
connector terminals.
8) Check pulse sensor signal by using oscilloscope. If
pulse sensor signal is not satisfied, check pulse
sensor 1 and 2 circuit. If circuit is OK, replace door
window regulator (motor).
Reference Waveform
[A]: Power window main switch connector
(viewed from harness side)
[B]: Driver side power window motor connector
(viewed from harness side)
1. Power window main switch
2. Driver side power window motor
3. Pulse sensor 1
4. Pulse sensor 2
SG
SV SB SA
SG SV SBSA
B IG
E
4 3
SG SV SBSA
SG SV SBSA
2 1
[A] [B]
I6RW0D950003-01
Measurement
terminalCH1: “SA” terminal to “SG” terminal
CH2: “SB” terminal to “SG” terminal
Oscilloscope
settingCH1: 5V/DIV, CH2: 5V/DIV
TIME: 10ms/DIV
Measurement
conditionIgnition switch is at ON position,
driver side power window operate
1. Normal operation
2. Something caught
I6RW0D950004-01
Page 1471 of 1556

Downloaded from www.Manualslib.com manuals search engine Table of Contents 10- i
10
Section 10
CONTENTS
Control Systems
Precautions ............................................... 10-1
Precautions........................................................... 10-1
Precautions for Control Systems......................... 10-1
Body Electrical Control System ........... 10B-1
Precautions......................................................... 10B-1
Precautions in Diagnosing Trouble ................... 10B-1
General Description ........................................... 10B-1
BCM General Description ................................. 10B-1
CAN Communication System Description......... 10B-1
Theft Deterrent Light ......................................... 10B-2
Security Alarm Description (If Equipped) .......... 10B-2
Schematic and Routing Diagram ...................... 10B-3
Body Electrical Control System Wiring Circuit
Diagram .......................................................... 10B-3
Connector Layout Diagram of BCM and
Junction Block ................................................. 10B-6
Component Location ......................................... 10B-7
BCM and Related System Component
Location .......................................................... 10B-7
Diagnostic Information and Procedures .......... 10B-8
BCM Self-Diagnosis Function ........................... 10B-8
Body Electrical Control System Check.............. 10B-9
Scan Tool Data ............................................... 10B-11
DTC Table ....................................................... 10B-13
DTC Check ..................................................... 10B-14
DTC Clearance ............................................... 10B-15
BCM Power Circuit and Ground Circuit Check 10B-16
DTC B1133 (DTC No. 1133): Battery Voltage
Too High ....................................................... 10B-17
DTC B1141 / DTC B1142 (No. 1141 / No.
1142) Outside Air Temperature (Ambient
Temp.) Sensor Circuit Malfunction ................ 10B-18
DTC B1150 (No. 1150): Air Bag
Communication Circuit Malfunction .............. 10B-19
DTC B1157 (No. 1157) Air Bag Deployment
Signal Input ................................................... 10B-20
DTC B1170 (No. 1170): EEPROM Access
Error .............................................................. 10B-20
DTC U0073 (No. 0073): Control Module
Communication Bus Off ................................ 10B-20
DTC U0100 (No. 0100): Lost Communication
with ECM....................................................... 10B-20DTC U0101 (No. 0101): Lost Communication
with TCM ....................................................... 10B-20
DTC U0155 (No. 0155): Lost Communication
with Instrument Panel Cluster (IPC) Control
Module .......................................................... 10B-20
DTC U1144 (No. 1144): Lost Communication
with Keyless Start Control Module ................ 10B-20
Inspection of BCM and Its Circuits .................. 10B-21
Repair Instructions ..........................................10B-28
BCM (Included in Junction Block) Removal
and Installation .............................................. 10B-28
Security Alarm Mode Selection Procedure (If
Equipped) ...................................................... 10B-29
Outside Air Temperature Sensor Removal
and Installation .............................................. 10B-29
Outside Air Temperature Sensor Inspection ... 10B-29
Special Tools and Equipment .........................10B-29
Special Tool .................................................... 10B-29
Immobilizer Control System ................. 10C-1
Precautions.........................................................10C-1
Precautions in Diagnosing Troubles .................10C-1
Precaution in Replacing ECM ...........................10C-1
Precaution in Replacing Ignition Key ................10C-1
Precautions in Handling Immobilizer Control
System ............................................................10C-1
General Description ...........................................10C-2
Immobilizer Control System Introduction ..........10C-2
On-Board Diagnostic System Description
(Self-diagnosis Function)................................10C-2
Schematic and Routing Diagram ......................10C-3
Immobilizer Control System Wiring Circuit
Diagram...........................................................10C-3
Component Location .........................................10C-5
Immobilizer Control System Components
Location...........................................................10C-5
Diagnostic Information and Procedures ..........10C-5
Immobilizer Control System Check ...................10C-5
DTC Check........................................................10C-6
DTC Clearance .................................................10C-6
DTC Table .........................................................10C-7
Scan Tool Data .................................................10C-8
Immobilizer Indicator Light Does Not Come
ON with Ignition Switch ON and Engine Stop ..10C-9
Page 1475 of 1556

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-2
BCM Reception Data
Theft Deterrent LightS6RW0DA201003
The information display or clock (1) of this vehicle includes a theft deterrent light (2) for the theft preventive purpose.
The BCM makes the theft deterrent light flash at certain intervals after the ignition switch is turned off until it is turned
on again. Also, DTCs stored in BCM can be checked by reading the flashing patterns of the theft deterrent light when
diagnosing troubles.
Security Alarm Description (If Equipped)S6RW0DA201005
Operation
The security alarm system provides a warning of an abnormal condition to those who are around. Its operation is as
follows. While the system is in the stand-by mode (when 20 seconds or more elapsed after the door is locked using a
keyless entry transmitter or door request switch), BCM monitors door lock status, door switch status and battery power
supply voltage. When it detects an abnormal condition (door is unlocked by some way other than using keyless entry
transmitter or door request switch and opened or cut off BCM power supply voltage temporarily), it activates the
warning buzzer (located in BCM), theft deterrent light, hazard warning relay and horn relay.
The security alarm system has 2 selectable modes.
• A mode: No operation
• B mode: Theft deterrent light blinks, hazard warning lights blink, warning buzzer (located in BCM) sounds and horn
sounds
Engine speed signal
Vehicle speed signal Engine coolant temperature signal
Brake pedal switch signal
A/C refrigerant pressure signal
Fuel consumption signal A/C compressor clutch signal
Engine type signal
Transmission range sensor signal
Combination meter spec signal
Ignition knob switch signal
Door lock/unlock request signal
Buzzer request signal
Answer back request signal DATA BCM
Receive
Combination
Meter TCM
(A/T model)Keyless Start
Control Module
(if equipped) ECM
I6RW0CA20002-01
12
I5RW0AA20003-01
Page 1478 of 1556

Downloaded from www.Manualslib.com manuals search engine 10B-5 Body Electrical Control System:
1. BCM 23. Brake fluid level switch 45. Passenger side door lock actuator (if equipped)
2. Rear end door opener actuator (if equipped) 24. Parking brake switch 46. Rear door lock actuator (if equipped)
3. Rear end door opener relay (if equipped) 25. Door key cylinder switch (included in door lock
actuator) (if equipped)47. Hazard warning switch
4. Rear washer motor 26. Manual door lock switch (if equipped) 48. Turn signal and hazard warning relay
5. Rear wiper and washer switch 27. Rear end door opener switch (if equipped) 49. To turn signal light
6. Outside air temperature sensor (if equipped) 28. A/C switch (if equipped) 50. Interior light
7. Key reminder switch 29. Rear end door window defogger switch 51. Rear end door window defogger relay
8. Theft deterrent light 30. Rear wiper motor 52. Right side door mirror heater (if equipped)
9. Oil pressure switch 31. Rear wiper relay 53. Left side door mirror heater (if equipped)
10. SDM 32. TCM (A/T model) 54. Rear end door window defogger
11. P/S control module 33. ECM 55. Rear end door window defogger indicator light
12. Navigation (if equipped) 34. ABS control module 56. Horn relay
13. Audio unit (if equipped) 35. Keyless start control module (if equipped) 57. Horn switch
14. Headlight leveling control module (if equipped) 36. CAN junction connector 58. Horn
15. Generator 37. Combination meter 59. Lighting switch
16. Information display (if equipped) 38. 4WD control module (if equipped) 60. Ignition switch
17. HVAC control module (if equipped) 39. DLC 61. Battery
18. Keyless entry receiver (if equipped) 40. To ABS control module and P/S control module 62. Body ground
19. Driver side door switch 41. To SDM 63. Engine ground
20. Other than driver side door switch 42. To HVAC control module (if equipped)
Page 1480 of 1556

Downloaded from www.Manualslib.com manuals search engine 10B-7 Body Electrical Control System:
Component Location
BCM and Related System Component LocationS6RW0DA203001
13
12 17 18
21 19
14
24 25
2526
2722 23
22
2476
20
11
5
151615
16 [A] [B]
2
9
10
3
8
4
1
I6RW0DA20002-01
[A]: Auto A/C 9. Rear end door opener switch (if equipped) 19. Lighting switch
[B]: Manual A/C 10. Rear end door opener actuator (incorporated in
door switch)20. Manual door lock switch (if equipped)
1. Generator 11. Keyless entry receiver or keyless start control
module (if equipped)21. Key reminder switch (included in ignition switch)
2. Brake fluid level switch 12. Parking brake switch 22. Junction block
3. ECM 13. Seat belt buckle switch 23. BCM
4. Oil pressure switch 14. Theft deterrent light 24. Horn relay
5. Outside air temperature sensor (if equipped) 15. Rear end door window defogger switch 25. Rear wiper relay
6. Door lock actuator (incorporated in key
cylinder switch)16. A/C switch (if equipped) 26. Rear end door window defogger relay
7. Door switch 17. Hazard warning switch 27. Turn signal and hazard warning relay
8. Interior light 18. Rear wiper switch
Page 1483 of 1556

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-10
Customer questionnaire (example)
Problem Symptom Confirmation
Check if what the customer claimed in “Customer Questionnaire” is accurately found in the vehicle. If that symptom is
found, check whether the symptom is identified as a failure. (This step should be shared with the customer if possible.)
DTC Check
Check DTC stored in BCM memory referring to “DTC Check”, record it and then clear it referring to “DTC Clearance”.
DTC indicates malfunction that occurred in the system but does not indicate whether it exists now or it occurred in the
past and the normal condition has been restored now. To check which case applies, clear DTC once and check
whether or not any fault exists.
Troubleshooting for DTC
Based on the DTC indicated in Step 3 and referring to applicable DTC flow, locate the cause of the trouble, namely in
a sensor, wire harness, connector, BCM or other part and repair or replace faulty parts.
Body Electrical Control System Symptom Diagnosis
Check the parts or system suspected as a possible cause referring to symptom diagnosis of each system.
Check for Intermittent Problem
Check parts where an intermittent trouble is easy to occur (e.g., wire harness, connector, etc.), referring to
“Intermittent and Poor Connection Inspection in Section 00”.
Final Confirmation Test
Confirm that the problem symptom has gone and the body electrical control system is free from any abnormal
conditions. If what has been repaired is related to the malfunction DTC, check DTC again and confirm that no DTC is
indicated.
Customers name:
Model:
VIN:
Date of issue:
Date Reg:
Date of problem:
Mileage:
Problem Symptoms
Power door lock system does not operate
Keyless entry system does not operate
Rear end door window defogger does not operate
Rear wiper does not operate
Rear end door opener does not operate
Other
Frequency of Occurrence
Continuous / Intermittent ( times a day, a month)
/ Other
Environmental Condition
Weather:
Fine / Cloudy / Rain / Snow / Other
Temperature: (F )
Diagnostic Trouble Code
Normal code / Malfunction code ( )
Warning buzzer does not sound
Interior light does not light
Theft deterrent light does not flush
I5RS0DA20006-01
Page 1485 of 1556

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-12
Scan Tool Data Definitions
Vehicle Speed (km/h, mph): This parameter indicates the vehicle speed computed by ECM.
Outside air Temp (°C, °F): It is detected by outside air temperature sensor.
Battery Voltage (V): This parameter indicates battery positive voltage inputted to BCM.
Coolant Temp (Engine coolant temperature) (°C, °F): It is detected by engine coolant temperature sensor.
Engine Speed (RPM): It is computed by reference pulse signals from CMP sensor.
Fuel Consumption (km/l): This parameter indicates the fuel consumption computed by ECM.
Key Reminder Sw (Key reminder switch) (Pulled / Key in): This parameter indicates the state of the key reminder
switch.
Rear Wiper Sw (Rear wiper switch) (ON / INT / OFF): This parameter indicates the state of the rear wiper switch.
Door key Sw (Door key cylinder switch) (Lock / Neutral / Unlock): This parameter indicates the state of the door
key cylinder switch.
Door Lock Sw (Manual door lock switch) (Lock / Neutral / Unlock): This parameter indicates the state of the
manual door lock switch.
Driv Door Sw (Driver side door switch) (Open / Close): This parameter indicates the state of the driver side door
switch.
Pass Door Sw (Other than driver side door switch) (Open / Close): This parameter indicates the state of the door
switches other than driver side door switch.
Brake Fluid Level (Low / Normal): Low: Brake fluid level is lower than specified level.
Normal: Brake fluid level is higher than MIN level.
Parking Brake Sw (Parking brake switch) (ON / OFF): ON: Parking brake lever is pulled up.
OFF: Parking lever is released.
Rear Defogger Sw (Rear end door window defogger switch) (ON / OFF): This parameter indicates the state of
the rear end door window defogger switch.
Headlight Sw (Headlight switch) (ON / OFF) (Junction block without BCM type): This parameter indicates the
state of the lighting switch.
Tail Light Sw (Lighting switch) (ON / OFF): This parameter indicates the state of the lighting switch.
Front Fog Light Sw (Front fog light switch) (ON / OFF) (Junction block without BCM type): This parameter
indicates the state of the front fog light switch.
Driv Seatbelt Sw (Driver seat belt switch) (Fasten / Unfasten): This parameter indicates the state of the driver
side seat belt buckle switch.
Rear end door opener (Rear end door opener switch) (ON / OFF): This parameter indicates the state of the rear
end door opener switch.
Charge light (ON / OFF): This parameter indicates the state of the charge system monitor switch.
Oil pressure switch (ON / OFF): This parameter indicates the state of the oil pressure switch.
A/C Switch (ON / OFF): This parameter indicates the state of the air conditioning switch.
Diagnosis Using Output Test Function of SUZUKI Scan Tool
SUZUKI scan tool has the output test function which can force operation of following actuators and relays of the
system controlled by BCM. When a malfunction is found in the system controlled by BCM, execute the output test
which enables easy judgment whether the malfunction is on the input side or output side of BCM. For detailed
information on operation of SUZUKI scan tool, refer to “SUZUKI Scan Tool Operator’s Manual”.
NOTE
*1: Junction block without BCM type
*2: With security alarm system
Output Teat Item Controlled Parts
Hazard Warning Light Turn signal and hazard warning relay
Interior (Dome) Light Interior (Dome) light (when interior light switch is at DOOR position)
Tail Light*
1Tail light relay
Front Fog Light*1Front fog light relay (when lighting switch is at HEAD position)
Rear defogger Rear end door window defogger relay
Dead lock Each door lock actuator
Rear end door open Rear end door opener relay
Door Each door lock actuator
Warning Buzzer Warning buzzer (in BCM)
Rear wiper Rear wiper relay
Alarm indicator Theft deterrent light (in information display or clock)
Horn*
2Horn relay
Page 1486 of 1556

Downloaded from www.Manualslib.com manuals search engine 10B-13 Body Electrical Control System:
DTC TableS6RW0DA204004
DTC
(displayed on
SUZUKI scan
tool)DTC (indicated
by theft
deterrent light) DTC (displayed on
odometer in
combination meter) Detected item Detecting condition
NO DTC 0000 0000 — No DTC detected
) B1133 1133 b1133 Battery voltage too high Battery voltage too high
) B1141 1141 b1141Outside air temperature
(ambient temperature)
sensor circuit openSensor output voltage too high
) B1142 1142 b1142Outside air temperature
(ambient temperature)
sensor circuit short to
groundSensor output voltage too low
) B1150 1150 b1150Air bag communication
circuit malfunctionAir bag communication circuit
open or short to ground
) B1157 1157 b1157Air bag deployment signal
inputAir bag deployment signal
inputted
) B1170 1170 b1170 EEPROM access error Memory error
) U0073 0073 U0073Control module
communication bus offTransmitting and receiving
error of BCM for specified time
continuously
) U0100 0100 U0100Lost communication with
ECMReceiving error of BCM from
ECM for specified time
continuously
) U0101 0101 U0101Lost communication with
TCMReceiving error of BCM from
TCM for specified time
continuously
) U0155 0155 U0155Lost communication with
instrument panel cluster
(IPC) control moduleReceiving error of BCM from
combination meter for
specified time continuously
) U1144 1144 U1144Lost communication with
keyless start control moduleReceiving error of BCM from
keyless start control module
for specified time continuously
Page 1491 of 1556

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-18
DTC B1141 / DTC B1142 (No. 1141 / No. 1142) Outside Air Temperature (Ambient Temp.) Sensor
Circuit Malfunction
S6RW0DA204009
Wiring Diagram
DTC Detecting Condition and Possible Cause
Flow Test Description
Step 1: Check whether malfunction is in outside air temperature sensor.
Step 2: Check outside air temperature sensor circuit.
DTC Troubleshooting
YEL/RED
YEL/BLK
5V
E04-10
E04-8
12E04
1 2 4 53 6 7
8 9 10 11 12 13 14
[A]
I6RW0CA20007-01
[A]: BCM connector viewed from harness side 2. BCM
1. Outside air temperature sensor
DTC detecting condition Possible cause
DTC B1141 (DTC No. 1141):
Input signal from outside air temperature sensor is higher
than 4.88 V.• Open in outside air temperature sensor circuit
• Outside air temperature sensor malfunction
• BCM malfunction
DTC B1142 (DTC No. 1142):
Input signal from outside air temperature sensor is lower
than 0.1 V.• Short in outside air temperature sensor circuit
• Outside air temperature sensor malfunction
• BCM malfunction
Step Action Yes No
1 Outside air temperature sensor check
1) Turn ignition switch to OFF position.
2) Disconnect connector from outside air temperature
sensor.
3) Check outside air temperature sensor for resistance
referring to “Outside Air Temperature Sensor Inspection
(If Equipped) in Section 9C”.
Is it in good condition?Go to Step 2. Replace outside air
temperature sensor.
2Outside air temperature sensor circuit check
1) Disconnect connector from BCM and check for proper
terminal connection to BCM connector.
2) If connections are OK, check outside air temperature
sensor circuit for open, short and high resistance.
Is each circuit in good condition?Substitute a known-
good BCM (included in
junction block) and
recheck.Repair circuit.