Cool SUZUKI SX4 2006 1.G Service Repair Manual

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DTC P0118: Engine Coolant Temperature Circuit HighS6RW0D1104028
Wiring Diagram
Refer to “DTC P0116: Engine Coolant Temperature Circuit Range / Performance”.
DTC Detecting Condition and Trouble Area
NOTE
When DTC P0108 and P0113 are indicated together, it is possible that “GRY/BLU” wire circuit open.

DTC Confirmation Procedure
1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Start engine and run it for 10 sec. or more.
4) Check DTC and pending DTC.
DTC Troubleshooting
NOTE
Before this troubleshooting is performed, read the precautions for DTC troubleshooting referring to
“Precautions for DTC Troubleshooting”.

DTC detecting condition Trouble area
Voltage of ECT sensor output is more than specified value with engine running.
(Low engine coolant temperature (high voltage / high resistance))
(1 driving cycle detection logic)• ECT sensor circuit
• ECT sensor
•ECM
Step Action Yes No
1Was “Engine and Emission Control System Check”
performed?Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2ECT sensor and its circuit check
1) Connect scan tool with ignition switch turned OFF.
2) Turn ON ignition switch.
3) Check engine coolant temp. displayed on scan tool.
Is –40
°C (–40 °F) indicated?Go to Step 3. Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
3ECT voltage check
1) Disconnect connector from ECT sensor with ignition
switch turned OFF.
2) Check for proper connection to ECT sensor at “LT GRN”
and “GRY/BLU” wire terminals.
3) If OK, then turn ON ignition switch, measure voltage
between “LT GRN” wire terminal of ECT sensor
connector and vehicle body ground.
Is voltage about 4 – 6 V?Go to Step 6. Go to Step 4.
I5RW0A110025-01

Downloaded from www.Manualslib.com manuals search engine 1A-86 Engine General Information and Diagnosis:
4ECM voltage check
1) Turn OFF ignition switch.
2) Remove ECM from its bracket with ECM connectors
connected.
3) Check for proper connection of ECM connector at “C01-
24” terminal.
4) If OK, then turn ON ignition switch, measure voltage
between “C01-24” wire terminal of ECM connector and
vehicle body ground.
Is voltage about 4 – 6 V?“LT GRN” wire is open
circuit. If wire and
connection are OK, go
to Step 5.Go to Step 5.
5ECT sensor harness voltage check
1) Disconnect connectors from ECM with ignition switch
turned OFF.
2) Turn ON ignition switch.
3) Measure voltage between “LT GRN” wire terminal of
ECT sensor connector and vehicle body ground.
Is voltage about 0 V?Go to Step 6. “LT GRN” wire is
shorted to other circuit.
If wire is OK, substitute
a known-good ECM and
recheck.
6ECT sensor harness resistance check
1) Measure resistance between “C01-24” terminal of ECM
connector and “LT GRN” wire terminal of ECT sensor
connector with ignition switch turn OFF.
Is resistance below 5
Ω?Go to Step 7. “LT GRN” wire is high
resistance circuit.
7ECT sensor ground circuit check
1) Connect connectors to ECM.
2) Check for proper connection of ECT sensor connector at
“GRY/BLU” wire terminal.
3) Measure resistance between “GRY/BLU” wire terminal
of ECT sensor connector and vehicle body ground.
Is resistance below 5
Ω?Go to Step 9. Go to Step 8.
8ECT sensor ground circuit check
1) Measure resistance between “C01-55” terminal of ECM
connector and vehicle body ground.
Is resistance below 5
Ω?“GRY/BLU” wire is open
circuit or high resistance
circuit. Poor “C01-55”
connection.Faulty ECM ground
circuit. If circuit is OK,
substitute a known-
good ECM and recheck.
9ECT sensor for performance check
1) Check ECT sensor according to “Engine Coolant
Temperature (ECT) Sensor Inspection in Section 1C”.
Is it in good condition?Substitute a known-
good ECM and recheck.Replace ECT sensor. Step Action Yes No

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-93
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic
accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.

NOTE
Check to make sure that following conditions are satisfied when using this “DTC Confirmation
Procedure”.
• Intake air temperature at engine start: –10 °C (14 °F) to 80 °C (176 °F)
• Intake air temperature: –10 °C (14 °F) to 70 °C (158 °F)
• Engine coolant temperature: 70 °C (158 °F) or more
• Altitude (barometric pressure): 2500 m, 8200 ft or less (560 mmHg, 74.4 kPa or more)

1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Start engine and warm up to normal operating temperature.
4) Drive vehicle at 40 mph (60 km/h) or higher. (engine speed: 2500 – 3000 r/min.)
5) Keep above vehicle speed for 6 min. or more. (Throttle valve opening is kept constant in this step.)
6) Release accelerator pedal and with engine brake applied, keep vehicle coasting (with fuel cut for 3 sec. or more)
and then stop vehicle.
7) For european market model, check whether O2 sensor readiness/monitoring test has completed or not by using
scan tool.
If O2 sensor readiness/monitoring test has not completed, check vehicle conditions (environmental) and repeat
Step 3) through 6).
8) Check DTC and pending DTC.
DTC Troubleshooting
NOTE
Before this troubleshooting is performed, read the precautions for DTC troubleshooting referring to
“Precautions for DTC Troubleshooting”.

Step Action Yes No
1Was “Engine and Emission Control System Check”
performed?Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2Is there DTC(s) other than HO2S-1?Go to applicable DTC
diag. flow.Go to Step 3.
3HO2S-1 signal check
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Warm up engine to normal operating temperature and
keep it at 2000 r/min. for 60 sec.
3) Repeat racing engine (Repeat depressing accelerator
pedal 5 to 6 times continuously to enrich A/F mixture and
take foot off from pedal to enlean it).
Does HO2S-1 output voltage deflect between below 0.3 V
and over 0.6 V repeatedly?Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”. If check result is
OK, go to Step 9.Go to Step 4.

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-95
DTC P0133: O2 Sensor (HO2S) Circuit Slow Response (Sensor-1)S6RW0D1104032
Wiring Diagram
Refer to “DTC P0131 / P0132: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage (Sensor-1)”.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic
accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.

NOTE
Check to make sure that following conditions are satisfied when using this “DTC Confirmation
Procedure”.
• Intake air temperature at engine start: –10 °C (14 °F) to 80 °C (176 °F)
• Intake air temperature: –10 °C (14 °F) to 70 °C (158 °F)
• Engine coolant temperature: 70 °C (158 °F) or more
• Altitude (barometric pressure): 2500 m, 8200 ft or less (560 mmHg, 74.4 kPa or more)

1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Start engine and warm up to normal operating temperature.
4) Drive vehicle at 40 mph (60 km/h) or higher. (engine speed: 2500 – 3000 r/min.)
5) Keep above vehicle speed for 6 min. or more. (Throttle valve opening is kept constant in this step.)
6) Release accelerator pedal and with engine brake applied, keep vehicle coasting (with fuel cut for 3 sec. or more)
and then stop vehicle.
7) For european market model, check whether O2 sensor readiness/monitoring test has completed or not by using
scan tool.
If O2 sensor readiness/monitoring test has not completed, check vehicle conditions (environmental) and repeat
Step 3) through 6).
8) Check DTC and pending DTC.
DTC Troubleshooting
NOTE
Before this troubleshooting is performed, read the precautions for DTC troubleshooting referring to
“Precautions for DTC Troubleshooting”.

DTC detecting condition Trouble area
Response time (time to change from lean to rich or from rich to lean) of HO2S-1 output
voltage is about 1 sec. at minimum or average time of 1 cycle is 5 sec. at minimum.
(2 driving cycle detection logic, monitoring once / 1 driving)Heated oxygen sensor-1
Step Action Yes No
1Was “Engine and Emission Control System Check”
performed?Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2Is there DTC(s) other than HO2S-1 (DTC P0133)?Go to applicable DTC
diag. flow.Replace HO2S-1.

Downloaded from www.Manualslib.com manuals search engine 1A-96 Engine General Information and Diagnosis:
DTC P0134: O2 Sensor (HO2S) Circuit No Activity Detected (Sensor-1)S6RW0D1104033
Wiring Diagram
Refer to “DTC P0131 / P0132: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage (Sensor-1)”.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic
accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.

NOTE
Check to make sure that following conditions are satisfied when using this “DTC Confirmation
Procedure”.
• Intake air temperature at engine start: –10 °C (14 °F) to 80 °C (176 °F)
• Intake air temperature: –10 °C (14 °F) to 70 °C (158 °F)
• Engine Coolant temperature: 70 °C (158 °F) or more
• Altitude (barometric pressure): 2500 m, 8200 ft or less (560 mmHg, 74.4 kPa or more)

1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Start engine and warm up to normal operating temperature.
4) Drive vehicle at 40 mph (60 km/h) or higher. (engine speed: 2500 – 3000 r/min.)
5) Keep above vehicle speed for 6 min. or more. (Throttle valve opening is kept constant in this step.)
6) Release accelerator pedal and with engine brake applied, keep vehicle coasting (with fuel cut for 3 sec. or more)
and then stop vehicle.
7) Check DTC and pending DTC.
DTC Troubleshooting
NOTE
Before this troubleshooting is performed, read the precautions for DTC troubleshooting referring to
“Precautions for DTC Troubleshooting”.

DTC detecting condition Trouble area
HO2S voltage is higher than specified value for 1 min. after warming up engine or
HO2S voltage is lower than specified value for 1 min. after warming up engine.
(2 driving cycle detection logic)•HO2S-1
• HO2S-1 circuit
• Exhaust gas leakage
•ECM
• Air intake system
Step Action Yes No
1Was “Engine and Emission Control System Check”
performed?Go to Step 2. Go to “Engine and
Emission Control
System Check”.

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-99
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic
accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.

NOTE
Check to make sure that following conditions are satisfied when using this “DTC Confirmation
Procedure”.
• Intake air temperature at engine start: –10 °C (14 °F) to 80 °C (176 °F)
• Intake air temperature: –10 °C (14 °F) to 70 °C (158 °F)
• Engine Coolant temperature: 70 °C (158 °F) or more
• Altitude (barometric pressure): 2500 m, 8200 ft or less (560 mmHg, 74.4 kPa or more)

1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Start engine and warm up to normal operating temperature.
4) Increase vehicle speed to 60 – 80 km/h (37 – 50 mile/h) at 5th gear or D range.
5) Release accelerator pedal and with engine brake applied, keep vehicle coasting (with fuel cut for 4 sec. or more),
then stop vehicle and run engine at idle speed for 60 sec. or more.
6) Repeat Step 4).
7) Keep above vehicle speed for 8 min. or more. (Throttle valve opening is kept constant in this step.)
8) Repeat Step 5).
9) Check DTC and pending DTC.
DTC Troubleshooting
NOTE
Before this troubleshooting is performed, read the precautions for DTC troubleshooting referring to
“Precautions for DTC Troubleshooting”.

Step Action Yes No
1Was “Engine and Emission Control System Check”
performed?Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2Is there DTC(s) other than fuel system (DTC P0171 / P0172)
and HO2S-2 (DTC P0140)?Go to applicable DTC
diag. flow.Go to Step 3.
3HO2S-2 and its circuit check
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Warm up engine to normal operating temperature and
keep it at 2000 r/min. for 60 sec.
3) Repeat racing engine (Repeat depressing accelerator
pedal 5 to 6 times continuously to enrich A/F mixture and
take foot off from pedal to enlean it).
Does HO2S-2 output voltage indicate deflection between
over 0.35 V and below 0.25 V?Go to “DTC P0171 /
P0172: Fuel System
Too Lean / Rich”.Go to Step 4.

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DTC P0171 / P0172: Fuel System Too Lean / RichS6RW0D1104036
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic
accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.

NOTE
Check to make sure that following conditions are satisfied when using this “DTC Confirmation
Procedure”.
• Intake air temperature at engine start: –10 °C (14 °F) to 80 °C (176 °F)
• Intake air temperature: –10 °C (14 °F) to 70 °C (158 °F)
• Engine coolant temperature: 70 °C (158 °F) or more
• Altitude (barometric pressure): 2500 m, 8200 ft or less (560 mmHg, 74.4 kPa or more)

1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and print Freeze Frame Data or write them down using scan tool.
3) Clear DTC using scan tool.
4) Start engine and warm up to normal operating temperature.
5) Operate vehicle with condition as noted freeze frame data for 5 min.
6) Stop vehicle and check DTC and pending DTC.DTC detecting condition Trouble area
DTC P0171:
Total fuel trim is higher than specified value or short term fuel trim is higher
than specified value for more than 1 min.
(2 driving cycle detection logic)
DTC P0172:
Total fuel trim is lower than specified value or short term fuel trim is lower
than specified value for more than 1 min.
(2 driving cycle detection logic)• Vacuum leakage
• Exhaust gas leakage
• Fuel pressure out of specification
• Fuel injector malfunction
• Heated oxygen sensor-1 malfunction
• MAF sensor malfunction
• ECT sensor malfunction

Downloaded from www.Manualslib.com manuals search engine 1A-104 Engine General Information and Diagnosis:
DTC Troubleshooting
NOTE
Before this troubleshooting is performed, read the precautions for DTC troubleshooting referring to
“Precautions for DTC Troubleshooting”.

Step Action Yes No
1Was “Engine and Emission Control System Check”
performed?Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2Is there DTC(s) other than fuel system (DTC P0171 /
P0172)?Go to applicable DTC
diag. flow.Go to Step 3.
3Intake system and exhaust system for leakage check
Are intake system and exhaust system in good condition?Go to Step 4. Repair or replace
defective part.
4Fuel pressure check
1) Check fuel pressure referring to “Fuel Pressure Check”.
Is check result satisfactory?Go to Step 5. Repair or replace
defective part.
5Fuel injectors and its circuit check
1) Check fuel injectors referring to “Fuel Injector Inspection
in Section 1G”.
Is check result satisfactory?Go to Step 6. Faulty injector(s) or its
circuit.
6Visual inspection
1) Check MAF sensor and air intake system.
• Objects which block measuring duct and resistor of
MAF sensor.
• Other air flow which does not pass MAF sensor.
Are they in good condition?Go to Step 7. Repair or replace
defective part.
7MAF sensor for performance check
1) With ignition switch turned OFF, install scan tool.
2) Start engine and warm up to normal operating
temperature.
3) Check MAF value using scan tool (Refer to “Scan Tool
Data” for normal value.).
Is each value within specified range?Go to Step 8. Go to “DTC P0101:
Mass Air Flow Circuit
Range / Performance”.
8ECT sensor for performance check
1) Check ECT sensor referring to Step 3 and 4 of “DTC
P0118: Engine Coolant Temperature Circuit High”.
Is check result satisfactory?Go to Step 9. Faulty ECT sensor or its
circuit.
9HO2S-1 for performance check
1) Check HO2S-1 referring to Step 3 of “DTC P0131 /
P0132: O2 Sensor (HO2S) Circuit Low Voltage / High
Voltage (Sensor-1)”.
Is check result satisfactory?Substitute a known-
good ECM and recheck.Faulty HO2S-1 or its
circuit.

Downloaded from www.Manualslib.com manuals search engine 1A-110 Engine General Information and Diagnosis:
DTC P0300 / P0301 / P0302 / P0303 / P0304: Random Misfire Detected / Cylinder 1 / Cylinder 2 /
Cylinder 3 / Cylinder 4 Misfire Detected
S6RW0D1104039
System Description
ECM measures the angle of the crankshaft based on the pulse signal from the CKP sensor and CMP sensor for each
cylinder. If it detects a large change in the angle speed of the crankshaft, it concludes occurrence of a misfire. When
the number of misfire is counted by ECM beyond the DTC detecting condition, it determines the cylinder where the
misfire occurred and output it as DTC.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic
accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.

NOTE
Check to make sure that following conditions are satisfied when using this “DTC Confirmation
Procedure”.
• Intake air temp.: –7 °C, 19.4 °F or more
• Engine coolant temp.: –10 °C, 14 °F or more
• Altitude (barometric pressure): 2500 m, 8200 ft or less (560 mmHg, 74.4 kPa or more)

1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and print Freeze Frame Data or write them down using scan tool.
3) Clear DTC using scan tool.
4) Drive vehicle under freeze frame data condition as noted for 1 min. or more.
5) Stop vehicle and check DTC and pending DTC.DTC detecting condition Trouble area
DTC P0300:
• Misfire, which causes catalyst to overheat during 200 engine revolutions, is detected
at 2 or more cylinders. (MIL flashes as long as this misfire occurs continuously.)
or
• Misfire, which affects exhaust emission adversely during 1000 engine revolution, is
detected at 2 or more cylinders. (2 driving cycle detection logic)• Ignition system
• Fuel injector and its circuit
• Fuel pressure
• EGR system
• Abnormal air drawn in
• Engine compression
• Valve lash adjuster
• Valve timing
• Fuel shortage
• Exhaust system
• Fuel of poor quality DTC P0301, P0302, P0303, P0304:
• Misfire, which causes catalyst to overheat during 200 engine revolutions, is detected
at 1 cylinder. (MIL flashes as long as this misfire occurs continuously.)
or
• Misfire, which affects exhaust emission adversely during 1000 engine revolution, is
detected at 1 cylinder. (2 driving cycle detection logic)

Downloaded from www.Manualslib.com manuals search engine 1A-120 Engine General Information and Diagnosis:
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic
accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.

NOTE
Check to make sure that following conditions are satisfied when using this “DTC confirmation
procedure”.
• Intake air temperature at engine start: –10 °C (14 °F) to 80 °C (176 °F)
• Intake air temperature: –10 °C (14 °F) to 70 °C (158 °F)
• Engine coolant temperature: 70 °C (158 °F) or more
• Altitude (barometric pressure): 2500 m, 8200 ft or less (560 mmHg, 74.4 kPa or more)

1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Start engine and warm up to normal operating temperature.
4) Run engine at idle for 10 min.
5) Drive vehicle and increase engine speed 3000 rpm in 3rd gear or “3” range.
6) Release accelerator pedal and with engine brake applied, keep vehicle coasting for 5 sec. or more. (Keep fuel cut
condition for 5 sec. or more) If fuel cut condition is not kept for 5 sec. or more, coast down a slope in engine speed
1000 – 3000 rpm for 5 sec. or more.
7) Stop vehicle and run engine at idle.
8) For european market model, check whether EGR system readiness/monitoring test has completed or not by using
scan tool.
If evaporative system readiness/monitoring test has not completed, check vehicle conditions (environmental) and
repeat Steps 3) through 7).
9) Check DTC and pending DTC.DTC detecting condition Trouble area
DTC P0401:
Difference in intake manifold absolute pressure between opened EGR valve and closed
EGR valve is smaller than specified value.
(2 driving cycle detection logic, monitoring once / 1 driving)
DTC P0402:
Difference in intake manifold absolute pressure between opened EGR valve and closed
EGR valve is larger than specified value.
(2 driving cycle detection logic, monitoring once / 1 driving)• EGR valve
• EGR passage
• MAP sensor
•ECM