Washer SUZUKI SX4 2006 1.G Service Repair Manual

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-40
Individual Circuit Fuse Box No. 2 (In J/B (Taiwan))S6RW0D910D005
19
25
20
26
34
21
27
35
22
28
36
23
29
37
24
30
38
31
39
32
40
33
41
42USE THE DESINGNATED FUSES AND RELAYS ONLY.
I7RW01910912-02
No. Fuse Description on the cover Protected circuit
15 A RR WIPRear wiper motor
Rear washer motor
15 A IG COILBCM
A/F
ECM
Fuel pump relay
Generator
Heated oxygen sensor #1
Heated oxygen sensor #2
VSS
ICM
IG coil #1
IG coil #2
IG coil #3
IG coil #4
10 A BACKBack-up light switch
Fresh / Recircle actuator
Mode control switch
Auto A/C unit
KLS ECM
Transaxle range sensor
10 A MTRCOMB meter
Flasher relay
15 A ACCBCM
Power mirror switch
ACC socket
15 A ACC 2Rear ACC socket
Audio
Multi information display
KLS ECM
30 A WIPCOMB switch
Windshield washer motor
Windshield wiper motor
Rear wiper relay
10 A IG1 SIGPower steering control module
A/T relay
15 A A/B A/B SDM

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-44
1IG2 SW2
6
LAMP FL
1A/B CONT
A/B SIGNAL
K-LINE
K-LINE
A/B SIGNAL
BCM IG1
D/SL-IN
D/L-IN
D/UL-1
SEQULITY IN
HAZARD
TAIL BCM
D/L (BCM)
RR DEF RLY
BCM (+B)
DOME LP CONT
ACC
R/WIP
GND
SIGNAL GND (BCM)4A/B IND
32
98
2511
2423
206
1412
181
215
107
2217
3
1IG
3LP-L2LP-R
4+B5SW-L
7GND6SW-R
8HAZ
DOME LP (+B)543GND SPARE-1 DOME LP DOOR6HTR4ST1IG25ACC3IG SW (+B)2IG1
18107G271415G2727G27219G2721G27212G2719G27111G2723G2722G2728G272166G2716G2725G271810511G27113G2724G2721G27120G2722G2719G2723G27112G27214G272
10E3235E32512E3259E32514E3251E3258E3252E32511E3253E3256E3235E32316E3257E3254E3232E3239E3233E3237E32310E325 DEF IND RR FOG(+B)
*
*
TAIL(+B)
TAIL SW
TURN SW-L
TURN SW-R
METER (L)
METER (R)
HAZARD SW
HORN SW
H/L LVL SW
*
*
MTR (IG) ANGLE SENSOR
IG COIL
DOME +B
4WD CONT
ACC 2
A/B INDACC 1
F-WIP (RLY)
R-WASHER
*
*
* *
*GND (IP)
SIGNAL GND (IP)
*
*
*
IG COIL
EPS AT
ABS CONT
BACK
STOP SW
EPI
BUL IN
HORN
FR TURN (R)
FR TURN (L)
POSI LP
* *
EPI
STOP SW
F-WIP
HTR FUSE
ST RLY COIL
4
L314
15
L314
16
L314
5
L314
9
L314
212
L314
13
L315
14
L315
7
L315
15
L315
14
L314
11
L314
6
L315
5
L315
8
L314
7
L314
6
L314
18
L314
3
L314
L314
110
L314
9
L315
10
L315
1
L315
3
L315
2
L315
8
L315
11
L315
4
L315 SIGNAL GND (FL)
SEAT HTR
P/W
R-WIP (-)* *ACC 2
ACC 1*
*
DOME (+B)
* * *
*
RR DEF
HTR MIR (L)
HTR MIR (R)
TAIL LP, LICENSEPOWER DR
RR-TURN (L)
RR-TURN (R)
BUL-LD/L-1
D/SL-1 D/UL-1
STOP LP
IG1 ABS
*
*
IG COIL 15A
MTR 10A
A/B 15A
IG1 SIG 10A
ABS 10A
BACK 10A
TAIL 10A
D/L 20A
P/WT 20A
RR DEF 30A
RR FOG 15A
SPARE-2
ACC 15A
ACC 2 15A
WIP 30A
P/W 30A
RR WIP 15A
S/H 15A
IG2 SIG 10A
ST SIG 10A HORN HAZ 15A
STOP 15A4WD 15ARR DEF RLY
SPARE-3
HORN RLY
RR WIP RLY
G272 G272
G271
G272
G271
G272 G271
L314
DOME 15A
To instrument panel harness
(G273)*: Not used To floor harness
(L312)
To instrument panel
harness
(G271 , G272)
To main harness
(E323 , E325)
To floor harness (L314 , L315)To main
harness
(E324)
BCM
To flasher
relayTo floor
harness
(L313)
BLOWER FAN RLY
I6RW0D910904-03

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(Continued)
BCM (J/B side connector)
3
4
1
25
15 14 12
13 10
11 9 8 67
17
16182122 19
20
23
1234578 116
12 91034 652 1
G271 G273
G272
10
11 12 13 14 15 16 17 18 19123456789
20
345612L312
23414
3
561214 11
10
157 2 11316 9 8 6
5 4 3
2
1
7
11 10
9 8
15
14 13
1216
L313
L315 E325
2 1
123456789
15 16 17 18 11 10 12 13 14 1
234
5
678 910
E323
L314 E324
E323 E325E324 BCM G272G271 G273 L312 L313 L314 L315
9
J/B
11
10
13
12
3
1
17
1
1
3
16
15
ACC 1
ACC
ACC 2
5ACC 1
ACC 2
IG2 SW
R-WIP RLY
F-WIP
F-WIP (RLY)
P/W
IG SW (+B)
R-WIP (CONT)
R-WIP (-)
4SPARE-1
ACC
P/W15A
ACC 2 15A
30A
WIP 30A
(Continued)
23
24
25
20R-WASHERRR WIP 15A19
42
SEAT HTRS/H 15A34
Individual circuit fuse box No.2 (In J/B)
5ACC SW
4
4 3
2
1
Connector No. / Terminal No.
6
IG2
I6RW0D910906-01

Downloaded from www.Manualslib.com manuals search engine 9A-51 Wiring Systems:
1IG2 SW2
6
LAMP FL
1A/B CONT4A/B IND
32
98
2511
2423
206
1412
181
215
107
2217
3
1IG
3LP-L2LP-R
4+B5SW-L
7GND6SW-R
8HAZ
DOME LP (+B)543GND SPARE-16HTR4ST1IG25ACC3IG SW (+B)2IG1
18107G271415G2727G27219G2721G27212G2719G27111G2723G2722G2728G272166G2716G2725G271810511G27113G2724G2721G27120G2722G2719G2723G27112G27214G272
10E3235E32512E3259E32514E3251E3258E3252E32511E3253E3256E3235E32316E3257E3254E3232E3239E3233E3237E32310E325 DEF INDTAIL IND
*
*D/L
TAIL SW
TURN SW-L
TURN SW-R
METER (L)
METER (R)
HAZARD SW
HORN SW
H/L LVL SW
*
*
*
MTR (IG) ANGLE SENSOR
IG COIL
DOME +B
ACC 2
A/B INDACC 1
F-WIP (RLY) R-WIP (CONT)
R-WASHER
TAIL RLY
RR DEF RLY
*GND (IP)
SIGNAL GND (IP)* * * * * * * * * * * * * * *
*
*
*
*
*
*
*
*
IG COIL
EPS AT
ABS CONT
BACK
STOP SW
EPI
BUL IN
HORN
FR TURN (R)
FR TURN (L)
POSI LP
* *
*EPI
STOP SW
F-WIP
HTR FUSE
ST RLY COIL
4
L314
15
L314
16
L314
5
L314
9
L314
212
L314
13
L315
14
L315
7
L315
15
L315
14
L314
11
L314
6
L315
5
L315
8
L314
7
L314
6
L314
18
L314
3
L314
L314
110
L314
9
L315
10
L315
1
L315
3
L315
2
L315
8
L315
11
L315
4
L315 SIGNAL GND (FL)
P/W
R-WIP (-)* * *ACC 2
ACC 1*
*
DOME (+B)
* * *
*
*
*
*
*
RR DEF
HTR MIR (L)
HTR MIR (R)
TAIL LP, LICENSE
RR-TURN (L)
RR-TURN (R)
BUL-L
STOP LP
IG1 ABS
*
*
IG COIL 15A
MTR 10A
A/B 15A
IG1 SIG 10A
ABS 10A
BACK 10A
SPARE-2
D/L 20A
SPARE-3
RR DEF 30A
TAIL 10A
SPARE-4
ACC 15A
ACC 2 15A
WIP 30A
P/W 30A
RR WIP 15A
SPARE-6
IG2 SIG 10A
ST SIG 10A HORN HAZ 15A
STOP 15ASPARE-5RR DEF RLY
TAIL LIGHT RLY
HORN RLY
RR WIP RLY
G272 G272
G271
G272
G271
G272 G271
L314
DOME 15A
To instrument panel harness
(G273)*: Not used To floor harness
(L312)
To instrument panel
harness
(G271 , G272)
To main harness
(E323 , E325)
To floor harness (L314 , L315)To main
harness
(E324)
BCM
To flasher
relayTo floor
harness
(L313)
BLOWER FAN RLY
I6RW0C910928-02

Downloaded from www.Manualslib.com manuals search engine 9A-55 Wiring Systems:
(Continued)
BCM (J/B side connector)
3
4
1
25
15 14 12
13 10
11 9 8 67
17
16182122 19
20
23
1234578 116
12 91034 652 1
G271 G273
G272
10
11 12 13 14 15 16 17 18 19123456789
20
345612L312
23414
3
561214 11
10
157 2 11316 9 8 6
5 4 3
2
1
7
11 10
9 8
15
14 13
1216
L313
L315 E325
2 1
123456789
15 16 17 18 11 10 12 13 14 1
234
5
678 910
E323
L314 E324
E323 E325E324 BCM G272G271 G273 L312 L313 L314 L315
9
J/B
11
13
12
3
1
4
1
4
1
3
16
ACC 1
ACC 25ACC 1
ACC 2
IG2 SW
R-WIP RLYSPARE-1
F-WIP
F-WIP (RLY)
P/W
IG SW (+B)
R-WIP (CONT)
R-WIP (-)
ACC
P/W15A
ACC 2 15A
30A
WIP 30A
(Continued)
23
24
25
20R-WASHERRR WIP 15A19
42
Individual circuit fuse box No.2 (In J/B)
5ACC SW
4
4 3
2
1
Connector No. / Terminal No.
6
IG2
I6RW0C910931-01

Downloaded from www.Manualslib.com manuals search engine 9A-57 Wiring Systems:
System Circuit Diagram
System Circuit DiagramS6RW0D910E001
Refer to “A-1 Cranking System Circuit Diagram”.
Refer to “A-2 Charging System Circuit Diagram”.
Refer to “A-3 Ignition System Circuit Diagram (M15A engine, M16A engine)”.
Refer to “A-3 Ignition System Circuit Diagram (J20A engine)”.
Refer to “A-4 Cooling System Circuit Diagram (M15A engine, M16A engine)”.
Refer to “A-4 Cooling System Circuit Diagram (J20A engine)”.
Refer to “A-5 Engine and A/C Control System Circuit Diagram (M15A engine)”.
Refer to “A-5 Engine and A/C Control System Circuit Diagram (M16A engine)”.
Refer to “A-5 Engine and A/C Control System Circuit Diagram (J20A engine)”.
Refer to “A-6 A/T Control System Circuit Diagram”.
Refer to “A-7 Immobilizer System Circuit Diagram”.
Refer to “A-8 Body Control System Circuit Diagram (Except Taiwan)”.
Refer to “A-8 Body Control System Circuit Diagram (Taiwan)”.
Refer to “A-10 4WD Control System (Except Taiwan)”
Refer to “B-1 Windshield Wiper and Washer Circuit Diagram”.
Refer to “B-2 Rear Wiper and Washer Circuit Diagram (Except Taiwan)”.
Refer to “B-2 Rear Wiper and Washer Circuit Diagram (Taiwan)”.
Refer to “B-3 Rear Defogger Circuit Diagram (Except Taiwan)”.
Refer to “B-3 Rear Defogger Circuit Diagram (Taiwan)”.
Refer to “B-4 Power Window Circuit Diagram”.
Refer to “B-5 Power Door Lock Circuit Diagram (Except Taiwan)”.
Refer to “B-5 Power Door Lock Circuit Diagram (Taiwan)”.
Refer to “B-6 Power Mirror Circuit Diagram (Except Taiwan)”.
Refer to “B-6 Power Mirror Circuit Diagram (Taiwan)”.
Refer to “B-7 Horn Circuit Diagram”.
Refer to “B-8 Seat Heater Circuit Diagram”.
Refer to “B-9 Keyless Start System Circuit Diagram”
Refer to “C-1 Combination Meter Circuit Diagram (Meter)”.
Refer to “C-2 Combination Meter Circuit Diagram (Indicator)”.
Refer to “C-3 Combination Meter Circuit Diagram (Warning Light)”.
Refer to “D-1 Headlight System Circuit Diagram (Except Taiwan)”.
Refer to “D-1 Headlight System Circuit Diagram (Taiwan)”.
Refer to “D-2 Position, Tail and Licence Plate Light System Circuit Diagram (Except Taiwan)”.
Refer to “D-2 Position, Tail and Licence Plate Light System Circuit Diagram (Taiwan)”.
Refer to “D-3 Front Fog Light System Circuit Diagram (Except Taiwan)”.
Refer to “D-3 Front Fog Light System Circuit Diagram (Taiwan)”.
Refer to “D-4 Illumination Light System Circuit Diagram (Except Taiwan)”.
Refer to “D-4 Illumination Light System Circuit Diagram (Taiwan)”.
Refer to “D-5 Interior Light System Circuit Diagram (Except Taiwan)”.
Refer to “D-5 Interior Light System Circuit Diagram (Taiwan)”.
Refer to “D-6 Turn Signal and Hazard Warning Light System Circuit Diagram (Except Taiwan)”.
Refer to “D-6 Turn Signal and Hazard Warning Light System Circuit Diagram (Taiwan)”.
Refer to “D-7 Brake Light System Circuit Diagram”.
Refer to “D-8 Back-Up Light System Circuit Diagram”.
Refer to “D-9 Headlight Beam Leveling System Circuit Diagram (Manual Leveling)”.
Refer to “D-10 Rear Fog Light Circuit Diagram”.
Refer to “E-1 Heater System Circuit Diagram”.
Refer to “E-2 Auto A/C System Circuit Diagram”.
Refer to “F-1 Air-Bag System Circuit Diagram (4ch)”.
Refer to “F-1 Air-Bag System Circuit Diagram (8ch)”.
Refer to “F-2 Anti-Lock Brake System Circuit Diagram”.
Refer to “F-4 Power Steering System Circuit Diagram”.
Refer to “G-1 Audio System Circuit Diagram”.
Refer to “G-2 Multi Information Display / Accessory Socket System Circuit Diagram”.
Refer to “G-4 Navigation System Circuit Diagram”.

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-88
B-1 Windshield Wiper and Washer Circuit DiagramS6RW0D910E011
J/B
LO
HI
E64
BLK
E3233
9
G141
11
Switchmotor
motor
18
BLU/WHT
BLU/WHTBLU/RED
BLU/REDBLU/YEL
BLU/YEL
4
WIP
30A25
2E62
1
G2711
YEL/GRN
M
YEL/GRNBLU/ORN
137
BLK
OFF
ONWF EW
PT
MIST
OFF
INT
LO
HI+B +2 +1 +S INT1 INT2 B1
PT
INT Unit
YEL
5E382
G334
BLU/ORN
G334
E382
Switch
2
M
RHD
LHD AB
3or8
8AB
6or5
5AB5or6
6AB4or7
7AB2or9
9AB
3
1AB1
5AB
5
4AB
4
3AB
7or4
4AB
I6RW0D910909-02

Downloaded from www.Manualslib.com manuals search engine 9A-89 Wiring Systems:
B-2 Rear Wiper and Washer Circuit Diagram (Except Taiwan)S6RW0D910E044
J/B
O214
2
3
BLKBLK
BLKBLKBLK
L312 L3144G2729
B
G141
9G272
8 1
G04
L390
O231
2O231
L391
20
M
WASH
OFF
INT
ON
ON+WASHWR EW +1R
PT
BLK
BLK
2E63
1
YEL
YEL
YEL
M
YEL/BLK
ORN
ORNYEL
30AWIP
J/C
G30925
1114
2G334
E382
YEL/BLK
1
32 4Relay
2113
R.INT
BLU/BLK
Switchmotor
motor
GRN
23
B
CPUDrive circuit
2221
BBG
BCM
15ARR WIP
19
3
6or5
5BC
9or2
2BC10or1
1BC8or3
3BC
J/B side connector (BCM)
RHD
LHD ABC
1722A
I6RW0D910910-01

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-90
B-2 Rear Wiper and Washer Circuit Diagram (Taiwan)S6RW0D910E012
J/B
O214
2
3
BLKBLK
BLKBLKBLK
L312 L3144G2729
B
G141
9G2724
8 1
3
G04
L390
O231
2O231
L391
5
20
M
WASH
OFF
INT
ON
ON+WASHWR EW +1R
PT
BLK
BLK
2E63
1
YEL
YELRED
YEL
M
YEL/BLK
ORN
ORNYEL
30AWIP
J/C
G30925
1114
2G334
E382
YEL/BLK
1
32 4Relay
2113
R.INT
12
G05
BLU/BLK
13
Switchmotor
motor
GRN
23
B
CPUDrive circuit
67
BBG
BCM
15ARR WIP
19
3
I7RW01910938-05

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-1
Body, Cab and Accessories
Wipers / Washers
Diagnostic Information and Procedures
Front Wiper and Washer Symptom DiagnosisS6RW0D9404001
Rear Wiper and Washer Symptom DiagnosisS6RW0D9404002
Condition Possible cause Correction / Reference Item
Wiper malfunctionsCircuit fuse blownReplace fuse and check for short circuit.
Wiper motor faultyCheck wiper motor referring to “Windshield
Wiper Motor Inspection”.
Combination switch (wiper switch) faultyCheck wiper switch referring to “Windshield
Wiper and Washer Switch Inspection”.
Wiring or grounding faultyRepair circuit.
Washer malfunctionsWasher hose or nozzle cloggedClean or repair clogged hose or nozzle.
Circuit fuse blownReplace fuse and check for short circuit.
Washer pump faultyCheck washer pump referring to “Washer
Pump Inspection”.
Combination switch (washer switch)
faultyCheck washer switch referring to “Windshield
Wiper and Washer Switch Inspection”.
Wiring or grounding faultyRepair circuit.
Condition Possible cause Correction / Reference Item
Wiper malfunctions
NOTE
• Use of SUZUKI scan
tool makes it easy to
check whether a faulty
condition is on the
input side or output
side of BCM. For
checking procedure,
refer to “Diagnosis
Using Output Test
Function of SUZUKI
Scan Tool” under
“Scan Tool Data in
Section 10B”.
• Check each part in the
order from the top of
the following list.

Circuit fuse blownReplace fuse and check for short circuit.
Wiper motor faultyCheck wiper motor referring to “Rear Wiper
Motor Inspection”.
Combination switch (wiper switch) faultyCheck wiper switch referring to “Rear Wiper
and Washer Switch Inspection”.
Rear wiper relay faultyCheck rear wiper relay referring to “Rear Wiper
Relay Inspection”.
Wiring or grounding faultyRepair circuit.
BCM faultyReplace after making sure that none of above
parts is faulty.
Washer malfunctionsWasher hose or nozzle cloggedClean or repair clogged hose or nozzle.
Circuit fuse blownReplace fuse and check for short circuit.
Washer pump faultyCheck washer pump referring to “Washer
Pump Inspection”.
Combination switch (washer switch)
faultyCheck washer switch referring to “Rear Wiper
and Washer Switch Inspection”.
Wiring or grounding faultyRepair circuit.