Timing SUZUKI SX4 2006 1.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine General Information: 0A-2
S:
SAE: Society of Automotive Engineers
SDM: Sensing and Diagnostic Module (Air Bag
Controller, Air bag Control Module)
SDT: Smart Diagnostic Tester
SFI: Sequential Multiport Fuel Injection
SOHC: Single Over Head Camshaft
T:
TBI: Throttle Body Fuel Injection (Single-Point Fuel
Injection, SPI)
TCC: Torque Converter Clutch
TCM: Transmission Control Module (A/T Controller, A/T
Control Module)
TDC: Top Dead Center
TP Sensor: Throttle Position SensorTVV: Thermal Vacuum Valve (Thermal Vacuum
Switching Valve, TVSV, Bimetal Vacuum Switching
Valve, BVSV)
TWC: Three Way Catalytic Converter (Three Way
Catalyst)
2WD: 2 Wheel Drive
U:
USB: Universal Serial Bus
V:
VIN: Vehicle Identification Number
VSS: Vehicle Speed Sensor
VVT: Variable Valve Timing (Camshaft Position Control)
W:
WU-OC: Warm Up Oxidation Catalytic Converter
WU-TWC: Warm Up Three Way Catalytic Converter
SymbolsS6RW0D0101002
Wire Color SymbolsS6RW0D0101003
Symbol Definition Symbol Definition
Tightening torque Apply SUZUKI BOND NO. 1216B
99000-31230
Apply oil (engine, transmission, transfer,
differential)Apply SILICONE SEALANT
99000-31120
Apply fluid (brake, power steering or
automatic transmission fluid)Apply SEALING COMPOUND 366E
99000-31090
Apply SUZUKI SUPER GREASE A
99000-25011
Apply SUZUKI SUPER GREASE C
99000-25030Apply THREAD LOCK 1322
99000-32110
Apply SUZUKI SUPER GREASE E
99000-25050Apply THREAD LOCK 1333B
99000-32020
Apply SUZUKI SUPER GREASE H
99000-25120Apply THREAD LOCK 1342
99000-32050
Apply SUZUKI SUPER GREASE I
99000-25210
Apply SUZUKI BOND NO. 1215
99000-31110Do not reuse
Apply SUZUKI BOND NO. 1207F
99000-31250Note on reassembly
Apply SUZUKI BOND NO. 1217G
99000-31260
Symbol Wire Color Symbol Wire Color
B BLK Black O, Or ORN Orange
Bl BLU Blue R RED Red
Br BRN Brown W WHT White
G GRN Green Y YEL Yellow
Gr GRY Gray P PNK Pink
Lbl LT BLU Light blue V PPL Violet
Lg LT GRN Light green

Downloaded from www.Manualslib.com manuals search engine Table of Contents 1- i
1
Section 1
CONTENTS
Engine
Precautions ................................................. 1-1
Precautions............................................................. 1-1
Precautions for Engine .......................................... 1-1
Engine General Information and
Diagnosis ................................................. 1A-1
Precautions........................................................... 1A-1
Precautions on Engine Service ........................... 1A-1
Precaution on On-Board Diagnostic (OBD)
System .............................................................. 1A-1
Precautions in Diagnosing Trouble ..................... 1A-1
Precautions for DTC Troubleshooting ................. 1A-2
Precautions of ECM Circuit Inspection................ 1A-2
Precautions of Electric Throttle Body System
Calibration ......................................................... 1A-2
Precaution on CAN Troubleshooting .................. 1A-3
General Description ............................................. 1A-5
Statement on Cleanliness and Care ................... 1A-5
Engine Diagnosis General Description ............... 1A-5
On-Board Diagnostic System Description ........... 1A-5
Data Link Connector (DLC) ................................. 1A-8
Engine and Emission Control System
Description ........................................................ 1A-8
CAN Communication System Description........... 1A-9
Air Intake System Description ........................... 1A-11
Description of Electric Throttle Body System
Calibration ....................................................... 1A-11
Description of Electric Throttle Body System .... 1A-11
Engine and Emission Control Input / Output
Table ............................................................... 1A-18
Schematic and Routing Diagram ...................... 1A-19
Engine and Emission Control System
Diagram .......................................................... 1A-19
Component Location ......................................... 1A-21
Electronic Control System Components
Location .......................................................... 1A-21
Diagnostic Information and Procedures .......... 1A-22
Engine and Emission Control System Check.... 1A-22
Malfunction Indicator Lamp (MIL) Check .......... 1A-25
DTC Check ....................................................... 1A-25
DTC Clearance ................................................. 1A-26
Troubleshooting for Communication Error
with Scan Tool Using CAN.............................. 1A-26
DTC Table ......................................................... 1A-32For Vehicle Equipped with A/T .......................... 1A-36
Fail-Safe Table .................................................. 1A-36
Scan Tool Data ................................................. 1A-38
Visual Inspection ............................................... 1A-43
Engine Basic Inspection .................................... 1A-43
Engine Symptom Diagnosis .............................. 1A-45
Malfunction Indicator Lamp Does Not Come
ON with Ignition Switch ON and Engine Stop
(but Engine Can Be Started) ........................... 1A-52
Malfunction Indicator Lamp Remains ON after
Engine Starts................................................... 1A-54
DTC P0010: Camshaft Position Actuator
Circuit (for engine with VVT system) ............... 1A-55
DTC P0011 / P0012: Camshaft Position -
Timing Over-Advanced or System
Performance / Retarded (for engine with
VVT system).................................................... 1A-57
DTC P0031 / P0032: HO2S Heater Control
Circuit Low / High (Sensor-1) .......................... 1A-59
DTC P0037 / P0038: HO2S Heater Control
Circuit Low / High (Sensor-2) .......................... 1A-61
DTC P0101: Mass Air Flow Circuit Range /
Performance.................................................... 1A-63
DTC P0102: Mass Air Flow Circuit Low Input ... 1A-66
DTC P0103: Mass Air Flow Circuit High Input .. 1A-67
DTC P0106: Manifold Absolute Pressure
Range / Performance ...................................... 1A-69
DTC P0107: Manifold Absolute Pressure
Circuit Low Input ............................................. 1A-70
DTC P0108: Manifold Absolute Pressure
Circuit High Input............................................. 1A-72
DTC P0111: Intake Air Temperature Circuit
Range / Performance ...................................... 1A-74
DTC P0112: Intake Air Temperature Sensor
Circuit Low ...................................................... 1A-76
DTC P0113: Intake Air Temperature Sensor
Circuit High...................................................... 1A-78
DTC P0116: Engine Coolant Temperature
Circuit Range / Performance ........................... 1A-80
DTC P0117: Engine Coolant Temperature
Circuit Low ...................................................... 1A-83
DTC P0118: Engine Coolant Temperature
Circuit High...................................................... 1A-85
DTC P0122: Throttle Position Sensor (Main)
Circuit Low ...................................................... 1A-87

Downloaded from www.Manualslib.com manuals search engine Table of Contents 1-iii
EGR Valve Removal and Installation (If
Equipped).......................................................... 1B-4
EGR Valve Inspection (If Equipped) ................... 1B-4
PCV Hose Inspection .......................................... 1B-5
PCV Valve Inspection ......................................... 1B-5
Special Tools and Equipment ............................. 1B-5
Special Tool ........................................................ 1B-5
Engine Electrical Devices ....................... 1C-1
Repair Instructions .............................................. 1C-1
Engine Control Module (ECM) Removal and
Installation ......................................................... 1C-1
Manifold Absolute Pressure (MAP) Sensor
Inspection (If Equipped) .................................... 1C-2
Electric Throttle Body Assembly On-Vehicle
Inspection.......................................................... 1C-2
Electric Throttle Body System Calibration ........... 1C-5
Accelerator Pedal Position (APP) Sensor
Assembly On-Vehicle Inspection ...................... 1C-5
Accelerator Pedal Position (APP) Sensor
Assembly Removal and Installation .................. 1C-5
Accelerator Pedal Position (APP) Sensor
Assembly Inspection ......................................... 1C-6
Engine Coolant Temperature (ECT) Sensor
Removal and Installation................................... 1C-7
Engine Coolant Temperature (ECT) Sensor
Inspection.......................................................... 1C-7
Heated Oxygen Sensor (HO2S-1 and HO2S-
2) Heater On-Vehicle Inspection (If
Equipped).......................................................... 1C-8
Heated Oxygen Sensor (HO2S-1 and HO2S-
2) Removal and Installation (If Equipped) ......... 1C-8
Camshaft Position (CMP) Sensor Removal
and Installation .................................................. 1C-9
Camshaft Position (CMP) Sensor Inspection ...... 1C-9
Crankshaft Position (CKP) Sensor Removal
and Installation ................................................ 1C-10
Crankshaft Position (CKP) Sensor Inspection .. 1C-11
Knock Sensor Removal and Installation ........... 1C-11
Main Relay, Fuel Pump Relay, Starting Motor
Control Relay, Throttle Actuator Control
Relay and Radiator Cooling Fan Relay
Inspection........................................................ 1C-12
Mass Air Flow (MAF) and Intake Air
Temperature (IAT) Sensor On-Vehicle
Inspection........................................................ 1C-12
Mass Air Flow (MAF) and Intake Air
Temperature (IAT) Sensor Removal and
Installation ....................................................... 1C-13
Intake Air Temperature (IAT) Sensor
Inspection........................................................ 1C-13
Specifications..................................................... 1C-14
Tightening Torque Specifications ...................... 1C-14
Engine Mechanical .................................. 1D-1
General Description ............................................. 1D-1
Engine Construction Description ......................... 1D-1
Camshaft Position Control (VVT Variable
Valve Timing) System Description .................... 1D-3Diagnostic Information and Procedures ............1D-5
Compression Check ............................................1D-5
Engine Vacuum Check........................................1D-6
Valve Lash (Clearance) Inspection .....................1D-7
Repair Instructions ............................................1D-10
Air Intake System Components.........................1D-10
Air Cleaner Filter Removal and Installation .......1D-10
Air Cleaner Filter Inspection and Cleaning........1D-10
Air Cleaner Assembly Removal and
Installation .......................................................1D-11
Cylinder Head Cover Removal and
Installation .......................................................1D-11
Throttle Body and Intake Manifold
Components ....................................................1D-13
Throttle Body On-Vehicle Inspection.................1D-14
Electric Throttle Body Assembly Removal and
Installation .......................................................1D-14
Throttle Body Cleaning......................................1D-14
Intake Manifold Removal and Installation .........1D-15
Engine Mountings Components ........................1D-16
Engine Assembly Removal and Installation ......1D-17
Timing Chain Cover Components .....................1D-22
Timing Chain Cover Removal and Installation ..1D-23
Timing Chain Cover Inspection .........................1D-25
Oil Control Valve Removal and Installation
(For Engine with VVT) .....................................1D-26
Oil Control Valve Inspection (For Engine with
VVT) ................................................................1D-26
Timing Chain and Chain Tensioner
Components ....................................................1D-27
Timing Chain and Chain Tensioner Removal
and Installation ................................................1D-27
Timing Chain and Chain Tensioner Inspection ..1D-31
Camshaft, Tappet and Shim Components ........1D-32
Camshaft, Tappet and Shim Removal and
Installation .......................................................1D-33
Camshaft, Tappet and Shim Inspection ............1D-36
Valves and Cylinder Head Components ...........1D-39
Valves and Cylinder Head Removal and
Installation .......................................................1D-40
Valves and Cylinder Head Disassembly and
Assembly.........................................................1D-42
Valves and Valve Guides Inspection.................1D-45
Cylinder Head Inspection ..................................1D-47
Valve Spring Inspection ....................................1D-48
Pistons, Piston Rings, Connecting Rods and
Cylinders Components ....................................1D-49
Pistons, Piston Rings, Connecting Rods and
Cylinders Removal and Installation .................1D-49
Pistons, Piston Rings, Connecting Rods and
Cylinders Disassembly and Assembly ............1D-51
Cylinders, Pistons and Piston Rings
Inspection ........................................................1D-52
Piston Pins and Connecting Rods Inspection ...1D-54
Crank Pin and Connecting Rod Bearings
Inspection ........................................................1D-55
Main Bearings, Crankshaft and Cylinder
Block Components ..........................................1D-59
Main Bearings, Crankshaft and Cylinder
Block Removal and Installation .......................1D-60

Downloaded from www.Manualslib.com manuals search engine Table of Contents 1-v
Diagnostic Information and Procedures ............ 1H-4
Ignition System Symptom Diagnosis................... 1H-4
Reference Waveform of Ignition System............. 1H-4
Ignition System Check ........................................ 1H-4
Ignition Spark Test .............................................. 1H-6
Repair Instructions .............................................. 1H-6
High-Tension Cord Removal and Installation...... 1H-6
High-Tension Cord Inspection ............................ 1H-7
Spark Plug Removal and Installation .................. 1H-7
Spark Plug Inspection ......................................... 1H-7
Ignition Coil Assembly (Including Ignitor)
Removal and Installation................................... 1H-8
Ignition Coil Assembly (Including Ignitor)
Inspection.......................................................... 1H-8
Ignition Timing Inspection ................................... 1H-8
Specifications..................................................... 1H-10
Tightening Torque Specifications ...................... 1H-10
Special Tools and Equipment ........................... 1H-10
Special Tool ...................................................... 1H-10
Starting System ......................................... 1I-1
Schematic and Routing Diagram ......................... 1I-1
Cranking System Circuit Diagram ........................ 1I-1
Diagnostic Information and Procedures ............. 1I-1
Cranking System Symptom Diagnosis ................. 1I-1
Cranking System Test.......................................... 1I-3
Repair Instructions ............................................... 1I-4
Starting Motor Dismounting and Remounting ...... 1I-4
Starting Motor Components ................................. 1I-5
Starting Motor Inspection ..................................... 1I-6
Specifications........................................................ 1I-9
Cranking System Specifications........................... 1I-9
Tightening Torque Specifications ......................... 1I-9
Special Tools and Equipment.............................. 1I-9
Recommended Service Material .......................... 1I-9
Charging System ...................................... 1J-1
General Description ............................................. 1J-1
Battery Description .............................................. 1J-1
Generator Description ......................................... 1J-3
Diagnostic Information and Procedures ............ 1J-4
Battery Inspection ............................................... 1J-4
Generator Symptom Diagnosis ........................... 1J-4
Generator Test (Undercharged Battery
Check) ............................................................... 1J-5
Generator Test (Overcharged Battery Check) .... 1J-6
Repair Instructions .............................................. 1J-6
Jump Starting in Case of Emergency.................. 1J-6
Battery Dismounting and Remounting ................ 1J-7
Water Pump / Generator Drive Belt Tension
Inspection and Adjustment ................................ 1J-7
Water Pump / Generator Drive Belt Removal
and Installation .................................................. 1J-8
Generator Dismounting and Remounting............ 1J-9
Generator Components..................................... 1J-10
Generator Inspection......................................... 1J-11
Specifications ..................................................... 1J-13
Charging System Specifications ....................... 1J-13
Tightening Torque Specifications ...................... 1J-13
Exhaust System ....................................... 1K-1
General Description .............................................1K-1
Exhaust System Description ............................... 1K-1
Diagnostic Information and Procedures ............1K-1
Exhaust System Check ....................................... 1K-1
Repair Instructions ..............................................1K-2
Exhaust System Components ............................. 1K-2
Exhaust Manifold Removal and Installation ........ 1K-3
Exhaust Pipe and Muffler Removal and
Installation ......................................................... 1K-4
Specifications .......................................................1K-5
Tightening Torque Specifications ........................ 1K-5

Downloaded from www.Manualslib.com manuals search engine 1A-32 Engine General Information and Diagnosis:
DTC TableS6RW0D1104005
NOTE
• There are two types of OBD system depending on the vehicle specification.
For identification, refer to “Precaution on On-Board Diagnostic (OBD) System”.
• For non-Euro-OBD model, some of DTC No. with delta (U) mark in the following table can not be
detected by ECM depending on vehicle specification.
• With the CAN communication generic scan tool, only star (*) marked DTC No. in the following table
can be read.
• 1 driving cycle: MIL lights up when DTC is detected during 1 driving cycle.
• 2 driving cycles: MIL lights up when the same DTC is detected also in the next driving cycle after
DTC is detected and stored temporarily in the first driving cycle.
• *2 driving cycles:
MIL blinks or lights up. Refer to “DTC P0300 / P0301 / P0302 / P0303 / P0304: Random Misfire
Detected / Cylinder 1 / Cylinder 2 / Cylinder 3 / Cylinder 4 Misfire Detected” for details.

DTC No. Detecting itemDetecting condition
(DTC will set when detecting:)MIL
) *P0010Camshaft position actuator circuit
(for engine with VVT system)Oil control valve circuit open or short.1 driving
cycle
) *P0011Camshaft position – timing over-
advanced or system performance
(for engine with VVT system)Actual value of advanced valve timing does not reach
target value, or valve timing is advanced although ECM
command is most retarding.2 driving
cycles
) *P0012Camshaft position – timing over-
retarded
(for engine with VVT system)2 driving
cycles
) *P0031HO2S heater control circuit low
(Sensor-1)Heater current is less than specification while heater ON.2 driving
cycles
) *P0032HO2S heater control circuit high
(Sensor-1)Heater current is more than specification while heater ON.2 driving
cycles
)
U*P0037HO2S heater control circuit low
(Sensor-2)Heater current is less than specification while heater ON.2 driving
cycles
)
U*P0038HO2S heater control circuit high
(Sensor-2)Heater current is more than specification while heater ON.2 driving
cycles
)
U*P0101Mass air flow circuit range/
performanceMAF sensor volume is more than specification or less
than specification.2 driving
cycles
) *P0102 Mass air flow circuit low input Output voltage of MAF sensor is less than specification.1 driving
cycle
) *P0103 Mass air flow circuit high input Output voltage of MAF sensor is more than specification.1 driving
cycle
)
U*P0106Manifold absolute pressure circuit
range/performanceDifference between Max. manifold absolute pressure
value and Min. manifold pressure value is less than
specification or difference between barometric pressure
value and manifold pressure value is less than
specification2 driving
cycles
)
U*P0107Manifold absolute pressure circuit
low inputOutput voltage of MAP sensor is less than specification.
1 driving
cycle
)
U*P0108Manifold absolute pressure circuit
high inputOutput voltage of MAP sensor is more than specification.1 driving
cycle
)
U* P 0 111Intake air temperature sensor circuit
range/performanceVariation of intake air temperature from engine start is
less than specification.2 driving
cycles
) *P0112Intake air temperature sensor circuit
lowCircuit voltage of IAT sensor is less than specification.1 driving
cycle
) *P0113Intake air temperature sensor circuit
highCircuit voltage of IAT sensor is more than specification.1 driving
cycle
)
U*P0116Engine coolant temperature circuit
range/performanceEngine coolant temperature is less than specified
temperature for specified time from engine start.2 driving
cycles

Downloaded from www.Manualslib.com manuals search engine 1A-36 Engine General Information and Diagnosis:
For Vehicle Equipped with A/TS6RW0D1104081
NOTE
There are two types of OBD system depending on the vehicle specification.
For identification, refer to “Precaution on On-Board Diagnostic (OBD) System”.

When using CAN communication OBD generic scan tool, not only the previous star (*) marked ECM DTC(s) but also
the following DTC(s) is displayed on CAN communication OBD generic scan tool simultaneously.
Fail-Safe TableS6RW0D1104006
When any of the following DTCs is detected, ECM enters fail-safe mode as long as malfunction continues to exist but
that mode is cancelled when ECM detects normal condition after that. DTC No. Detecting itemDetecting condition
(DTC will set when detecting)
P0705 Transmission range sensor circuit malfunction (PRNDL input)
Refer to “DTC Table in Section 5A”. P0707 Transmission range sensor circuit low
P0711Transmission fluid temperature sensor “A” circuit range/
performance
P0712 Transmission fluid temperature sensor circuit low
P0713 Transmission fluid temperature sensor circuit high
P0717 Input/Turbine speed sensor circuit no signal
P0722 Output speed sensor (VSS) circuit no signal
P0741 Torque converter clutch circuit performance or stuck off
P0742 Torque converter clutch circuit stuck on
P0751 Shift solenoid-A (No.1) performance or stuck off
P0752 Shift solenoid-A (No.1) stuck on
P0756 Shift solenoid-B (No.2) performance or stuck off
P0757 Shift solenoid-B (No.2) stuck on
P0787 Shift/Timing solenoid control circuit low
P0788 Shift/Timing solenoid control circuit high
P0961 Pressure control solenoid “A” control circuit range/performance
P0962 Pressure control solenoid control circuit low
P0963 Pressure control solenoid control circuit high
P0973 Shift solenoid-A (No.1) control circuit low
P0974 Shift solenoid-A (No.1) control circuit high
P0976 Shift solenoid-B (No.2) control circuit low
P0977 Shift solenoid-B (No.2) control circuit high
P1702 Internal control module memory check sum error
P1723 Range select switch malfunction
P1878 Torque converter clutch shudder
P2762Torque converter clutch (TCC) pressure control solenoid control
circuit range/performance
P2763Torque converter clutch pressure control solenoid control circuit
high
P2764Torque converter clutch pressure control solenoid control circuit
low
U0100 Lost communication with ECM/PCM “A”
DTC No. Detected item Fail-safe operation
) P0102 Mass air flow circuit low input • ECM controls injector drive time (fuel injection
volume) according to throttle valve opening
(closed throttle position or not).
• ECM stops EGR control. ) P0103 Mass air flow circuit high input
) P0112 Intake air temperature sensor circuit low ECM controls actuators assuming that intake air
temperature is 20 °C (68 °F). ) P0113 Intake air temperature sensor circuit high
) P0117 Engine coolant temperature circuit low • ECM controls actuators assuming that engine
coolant temperature is 80 °C (176 °F).
• ECM operates radiator cooling fan. ) P0118 Engine coolant temperature circuit high

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-37
) P0122 Throttle position sensor (main) circuit low• ECM turns off throttle actuator control relay and
throttle valve is fixed at the opening of about 7°
from its completely closed position (default
opening).
• ECM controls fuel cut at specified engine speed.
• ECM stops air/fuel ratio control.
) P0123 Throttle position sensor (main) circuit high• ECM turns off throttle actuator control relay and
throttle valve is fixed at the opening of about 7°
from its completely closed position (default
opening).
• ECM controls fuel cut at specified engine speed.
• ECM stops air/fuel ratio control. ) P0222 Throttle position sensor (sub) circuit low
) P0223 Throttle position sensor (sub) circuit high
) P0335 Crankshaft position sensor circuit • Ignition timing is fixed.
) P0340 Camshaft position sensor circuitECM changes injection control system from
sequential injection to simultaneous one.
) P0500 Vehicle speed sensor• ECM controls actuators assuming that vehicle
speed is 0 km/h (0 mile/h).
• ECM stops IAC feedback control.
) P2101Throttle actuator control motor circuit range
/ performance)• ECM turns off throttle actuator control relay and
throttle valve is fixed at the opening of about 7°
from its completely closed position (default
opening).
• ECM controls fuel cut at specified engine speed. ) P2102 Throttle actuator control motor circuit low
) P2103 Throttle actuator control motor circuit highECM controls fuel cut at specified engine speed.
) P 2 111Throttle actuator control system – stuck
open)• ECM turns off throttle actuator control relay and
throttle valve is fixed at the opening of about 7°
from its completely closed position (default
opening).
• ECM controls fuel cut at specified engine speed.
) P2119Throttle actuator control throttle body range
/ performance)• ECM turns off throttle actuator control relay and
throttle valve is fixed at the opening of about 7°
from its completely closed position (default
opening).
• ECM controls fuel cut at specified engine speed.
) P2122Pedal position sensor (main) circuit low
input)
• ECM turns off throttle actuator control relay and
throttle valve is fixed at the opening of about 7°
from its completely closed position (default
opening).
• ECM controls fuel cut at specified engine speed. ) P2123Pedal position sensor (main) circuit high
input)
) P2127 Pedal position sensor (sub) circuit low input)
) P2128Pedal position sensor (sub) circuit high
input)
) P2135Throttle position sensor (main) / (sub)
voltage correlation)
) P2138Pedal position sensor (main) / (sub) voltage
correlation)
) P2228 Barometric pressure circuit low ECM controls actuators assuming that barometric
pressure is 101.33 kPa (762 mmHg). ) P2229 Barometric pressure circuit high DTC No. Detected item Fail-safe operation

Downloaded from www.Manualslib.com manuals search engine 1A-38 Engine General Information and Diagnosis:
Scan Tool DataS6RW0D1104007
As the data values are standard values estimated on the basis of values obtained from the normally operating vehicles
by using a scan tool, use them as reference values. Even when the vehicle is in good condition, there may be cases
where the checked value does not fall within each specified data range. Therefore, judgment as abnormal should not
be made by checking with these data alone.
Also, conditions that can be checked by the scan tool are those detected by ECM and output from ECM as commands
and there may be cases where the engine or actuator is not operating (in the condition) as indicated by the scan tool.
Be sure to use the timing light to check the ignition timing.
NOTE
• There are two types of OBD system depending on the vehicle specification.
For identification, refer to “Precaution on On-Board Diagnostic (OBD) System”.
• With the CAN communication generic scan tool, only star (*) marked data in the following table can
be read.
• When checking the data with the engine running at idle or racing, be sure to shift M/T gear to the
neutral position and A/T gear to the “Park” position and pull the parking brake fully. Also, if nothing
or “no load” is indicated, turn OFF A/C (if equipped with A/C), all electric loads, P/S and all the other
necessary switches.

Scan tool data Vehicle conditionNormal condition /
reference values
*) COOLANT TEMP
(ENGINE COOLANT TEMP.)At specified idle speed after warming up 80 – 100 °C, 176 – 212 °F
*) INTAKE AIR TEMP. At specified idle speed after warming up–5 °C (23 °F) + environmental
temp. to 40 °C (104 °F) +
environmental temp.
*) ENGINE SPEED It idling with no load after warming up Desired idle speed ± 50 rpm
) DESIRED IDLE
(DESIRED IDLE SPEED)It idling with radiator cooling fan stopped and all
electrical parts turned OFF after warming up, M/T at
neutral700 rpm
*) MAF
(MASS AIR FLOW RATE)At specified idle speed with no load after warming up1.0 – 4.0 g/s 0.14 – 0.52 lb/
min.
At 2500 r/min. with no load after warming up4.0 – 9.0 g/s 0.53 – 1.58 lb/
min.
*) CALC LOAD
(CALCULATED LOAD
VA L U E )At specified idle speed with no load after warming up 16 – 36%
At 2500 r/min. with no load after warming up 10 – 30%
*) MAP
(INTAKE MANIFOLD
ABSOLUTE PRESSURE) (if
equipped)At specified idle speed with no load after warming up 24 – 38 kPa, 7.1 – 11.2 in.Hg
*) THROTTLE POSITION
(RELATIVE THROTTLE
POSITION)Ignition switch ON /
warmed up engine
stoppedAccelerator pedal released 0 – 12%
Accelerator pedal depressed
fully90 – 100%
*) BAROMETRIC PRES —Barometric pressure is
displayed
) FUEL TANK LEVEL Ignition switch ON 0 – 100%
*) BATTERY VOLTAGE Ignition switch ON / engine at stop 10 – 14 V
) BRAKE SWITCH Ignition switch ONBrake pedal is released OFF
Brake pedal is depressed ON
*) FUEL SYSTEM B1
(FUEL SYSTEM STATUS)At specified idle speed after warming up CLSD (closed loop)
*) O2S B1 S1
(HEATED OXYGEN
SENSOR-1)At specified idle speed after warming up 0.1 – 0.95 V
*)
O2S B1 S2
(HEATED OXYGEN
SENSOR-2) (if equipped)At 2000 r/min. for 3 min. or longer after warming up 0.1 – 0.95 V

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-39
*) SHORT FT B1
(SHORT TERM FUEL TRIM)At specified idle speed after warming up –20 – +20%
*) LONG FT B1
(LONG TERM FUEL TRIM)At specified idle speed after warming up –20 – +20%
) TOTAL FUEL TRIM B1 At specified idle speed after warming up –35 – +35%
) FUEL CUTEngine at fuel cut condition ON
Engine at other than fuel cut condition OFF
) O2S B1 S2 ACT
(HEATED OXYGEN
SENSOR-2) (if equipped)At specified idle speed after warming up ACTIVE
) O2S B1 S1 ACT
(HEATED OXYGEN
SENSOR-1)At specified idle speed after warming up ACTIVE
*) CANIST PRG DUTY
(EVAP CANISTER PURGE
FLOW DUTY)At specified idle speed after warming up 0%
*) IGNITION ADVANCE
(IGNITION TIMING
ADVANCE FOR NO.1
CYLINDER)At specified idle speed with no load after warming up 5 – 15° BTDC
*) EGR VALVE OPENING (if
equipped) At specified idle speed after warming up 0%
) VVT GAP
(TARGET-ACTUAL
POSITION) (VVT model)At specified idle speed after warming up 0 – 3°
) FUEL PUMPWithin 2 seconds after ignition switch ON or engine
runningON
Engine at stop with ignition switch ON OFF
) STARTER SW
(STARTER SWITCH)Ignition switch is turned to ST (engine cranking)
positionON
) A/C PRESSURE
(A/C REFERIGERANT
ABSOLUTE PRESSURE)Engine runningA/C ON (A/C is operating) at
ambient temperature: 30 °C
(86 °F) and humidity: 50%1350 – 1650 kPa For more
details, refer to pressure of
high pressure gage under “A/C
System Performance
Inspection in Section 7B”.
A/C OFF (A/C is not
operating) at ambient
temperature: 30 °C (86 °F)
and engine coolant
temperature: 90 – 100 °C
(194 – 212 °F)600 – 1000 kPa After longer
than 10 min from A/C switch
turned off
) A/C SWITCHEngine running after warming up, A/C not operating OFF
Engine running after warming up, A/C operating ON
) A/C COMP RELAY Engine runningA/C switch and blower motor
switch turned ONON
A/C switch and blower motor
switch turned OFFOFF
) BLOWER FAN Ignition switch ON
Blower fan switch: 2nd
speed position or moreON
Blower fan switch: under 1st
speed positionOFF
) ELECTRIC LOADIgnition switch ON / Headlight, small light, all turned
OFFOFF
Ignition switch ON / Headlight, small light, all turned
ONON Scan tool data Vehicle conditionNormal condition /
reference values

Downloaded from www.Manualslib.com manuals search engine 1A-42 Engine General Information and Diagnosis:
CANIST PRG DUTY (EVAP CANISTER PURGE FLOW
DUTY, %)
This parameter indicates valve ON (valve open) time
rate within a certain set cycle of EVAP canister purge
valve which controls the amount of EVAP purge.
IGNITION ADVANCE (IGNITION TIMING ADVANCE
FOR NO.1 CYLINDER, °)
Ignition timing of No.1 cylinder is commanded by ECM.
The actual ignition timing should be checked by using
the timing light.
EGR VALVE OPENING (%)
This parameter indicates opening rate of EGR valve
which controls the amount of EGR flow.
VVT GAP (TARGET-ACTUAL POSITION, °) (VVT
model)
It is calculated using the formula: target valve timing
advance – actual valve timing advance.
FUEL PUMP (ON/OFF)
ON is displayed when ECM activates the fuel pump via
the fuel pump relay switch.
STARTER SW (STARTER SWITCH, ON/OFF)
This parameter indicates condition of starting motor relay
output.
ON: Starting motor relay is ON
OFF: Starting motor relay is OFF
A/C PRESSURE (A/C REFRIGERANT ABSOLUTE
PRESSURE, kPa)
This parameter indicates A/C refrigerant absolute
pressure calculated by ECM.
A/C SWITCH (ON/OFF)
ON: Command for A/C operation being output from ECM
to HVAC.
OFF: Command for A/C operation not being output.
A/C COMP RELAY (A/C COMPRESSOR RELAY, ON/
OFF)
This parameter indicates the state of the A/C switch.
BLOWER FAN (ON/OFF)
This parameter indicates the state of the blower fan
motor switch.
ELECTRIC LOAD (ON/OFF)
ON: Headlight or small light ON signal inputted.
OFF: Above electric loads all turned OFF.
RADIATOR COOLING FAN (RADIATOR COOLING
FAN CONTROL RELAY, ON/OFF)
ON: Command for radiator cooling fan control relay
operation being output.
OFF: Command for relay operation not being output.A/C COND FAN (A/C CONDENSER COOLING FAN
CONTROL RELAY, ON/OFF)
ON: Command for A/C condenser cooling fan control
relay operation being output.
OFF: Command for relay operation not being output.
TP SENSOR 1 VOLT (THROTTLE POSITION SENSOR
(MAIN) OUTPUT VOLTAGE, V)
The Throttle Position Sensor (Main) reading provides
throttle valve opening information in the form of voltage.
TP SENSOR 2 VOLT (THROTTLE POSITION SENSOR
(SUB) OUTPUT VOLTAGE, V)
The Throttle Position Sensor (Sub) reading provides
throttle valve opening information in the form of voltage.
APP SENSOR 1 VOLT (ACCELERATOR PEDAL
POSITION (APP) SENSOR (MAIN) OUTPUT
VOLTAGE, V)
The Accelerator Pedal Position (APP) Sensor (Main)
reading provides accelerator pedal opening information
in the form of voltage.
APP SENSOR 2 VOLT (ACCELERATOR PEDAL
POSITION (APP) SENSOR (SUB) OUTPUT VOLTAGE,
V)
The Accelerator Pedal Position (APP) Sensor (Sub)
reading provides accelerator pedal opening information
in the form of voltage.
ACCEL POSITION (RELATIVE ACCELERATOR
PEDAL POSITION, %)
When accelerator pedal is at fully released position,
accelerator pedal is indicated as 0 – 3% and 90 – 100%
fully depressed position.
TARGET THROTTLE POSI (TARGET THROTTLE
VALVE POSITION, %)
Target Throttle Valve Position is ECM internal parameter
which indicates the ECM requested throttle valve
position.
IAC THROTTLE OPENING (IDLE AIR (SPEED)
CONTROL THROTTLE VALVE OPENING, %)
This parameter indicates throttle valve opening of idle air
control in %.
(100% indicates the maximum idle air flow.)
THROTTLE MOTOR VOLT (V)
This parameter indicates power supply voltage of throttle
actuator (motor) control circuit (input voltage from
throttle actuator control relay).
CLOSED THROTTLE POS (CLOSED THROTTLE
POSITION, ON/OFF)
This parameter reads ON when throttle valve is fully
closed, or OFF when it is not fully closed.