ignition SUZUKI SX4 2010 1.G Repair Manual

7-4
INSPECTION AND MAINTENANCE
80J23-03E
R: Replace or change
I : Inspect, clean, adjust, lubricate or replace as necessary
#1: Be sure to perform the engine coolant level check under the daily inspection in “OPERATING YOUR VEHICLE” section.
If you replace the engine coolant other than the SUZUKI LLC: Super (Blue), follow the schedule of SUZUKI LLC: Standard (Green).
#2: Inspect at 250000 km (150000 miles) or 180 months.
NOTE:
The maintenance services enclosed with rectangle are recommended maintenance items.Interval: This interval should be judged by
odometer reading or months, whichever comes
first.miles (x 1000) 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150
km (x 1000) 137.5 150 162.5 175 187.5 200 212.5 225 237.5 250
months 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150ENGINE & EMISSION CONTROL
1. Drive beltInspect for damage
–
I
–
–
–
I
–
–
–
I
*2. Valve lash (clearance) – – – – – I – – – –3.Engine oil and oil filter
R
R
R
R
R
R
R
R
R
R
*4. Cooling system hoses and connections – I – – – I – – – I5.Engine coolant
SUZUKI LLC: Standard (Green)
–
R
–
–
–
R
–
–
–
R
SUZUKI LLC: Super (Blue) (#1) First time only: Replace at 150000 km (90000 miles) or 90 months
Second time and after: Replace every 75000 km (45000 miles) or 45 months
*6. Exhaust pipes and mountings – I – – – I – – – I*7.
EVAP canister
Replace every 250000 km (150000 miles) or 180 months
*8. Emission-related hoses & tubes – – – – – I – – – I9.Spark plugs
–
–
–
–
–
R
–
–
–
–
*10. Ignition coil (plug cap) – I – – – I – – – I*11.
Fuel tank & cap
–
I
–
I
–
I
–
I
–
I (#2)
12. Air cleaner filter element (paved road) – R – – – R – – – R*13.
Fuel filter
–
–
–
–
–
–
–
–
–
R
*14. Fuel lines and connections – I – – – I – – – I (#2)*15.
Canister air suction filter
Replace every 250000 km (150000 miles) or 180 months
The U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform recom-
mended maintenance items enclosed with a rectangle will not nullify the emission warranty or limit recall liability prior to the completion
of the vehicle’s useful life. SUZUKI, however, urges that all recommended maintenance services be performed at the indicated inter-
vals and the maintenance recorded.
Driving on Slippery Roads: NO

7-7INSPECTION AND MAINTENANCE
80J23-03E
Maintenance Recommended under Severe Driving ConditionsFollow this schedule if your car is mainly operated under one or more of the following conditions:
 When most trips are less than 6 kilometers (4 miles)
 When most trips are less than 16 kilometers (10 miles) and outside temperature remain below freezing.
 Idling and/or low-speed operation in stop-and-go traffic.
 Operating in dusty areas.
Schedule should also be followed if the car is used for delivery service, police, taxi or other commercial applications.
R: Replace or change
I : Inspect, clean, adjust, lubricate or replace as necessary
#1: Be sure to perform the engine coolant level check under the daily inspection in “OPERATING YOUR VEHICLE” section.
If you replace the engine coolant other than the SUZUKI LLC: Super (Blue), follow the schedule of SUZUKI LLC: Standard (Green).Interval: This interval should be judged by
odometer reading or months, whichever
comes first.miles (x 1000) 3 6 9 12151821242730333639
km (x 1000) 5 10 15 20 25 30 35 40 45 50 55 60 65
months 3 6 9 12151821242730333639ENGINE & EMISSION CONTROL
1. Drive belt
Inspect for damage
–
–
–
–
–
–
–
–
–
I
–
–
–
*2.Valve lash (clearance) –––––––––––––
3.Engine oil and oil filter
R
R
R
R
R
R
R
R
R
R
R
R
R
*4. Cooling system hoses and connections – – – – I – – – – I – – –
5.Engine coolant
SUZUKI LLC: Standard (Green)
–
–
–
–
–
–
–
–
–
R
–
–
–
SUZUKI LLC: Super (Blue) (#1) First time only: Replace at 150000 km (90000 miles) or 90 months
Second time and after: Replace every 75000 km (45000 miles) or 45 months
*6. Exhaust pipes and mountings – – – – I – – – – I – – –
*7.
EVAP canister
Replace every 250000 km (150000 miles) or 180 months
*8. Emission-related hoses & tubes – ––––––––––––
9.Spark plugs
–
–
–
–
–
–
–
–
–
–
–
–
–
*10.Ignition coil (plug cap) ––––––––– I –––
*11.
Fuel tank & cap
–
–
–
–
I
–
–
–
–
I
–
–
–
12. Air cleaner filter element (paved road) I IIIIIIIIRIII
*13.
Fuel filter
Replace every 250000 km (150000 miles) or 150 months
*14. Fuel lines and connections – – – – I – – – – I – – –
*15.
Canister air suction filter
–
–
–
–
–
–
–
–
–
–
–
–
–

7-8
INSPECTION AND MAINTENANCE
80J23-03E
R: Replace or change
I : Inspect, clean, adjust, lubricate or replace as necessary
#1: Be sure to perform the engine coolant level check under the daily inspection in “OPERATING YOUR VEHICLE” section.
If you replace the engine coolant other than the SUZUKI LLC: Super (Blue), follow the schedule of SUZUKI LLC: Standard (Green).Interval: This interval should be judged by
odometer reading or months, whichever
comes first.miles (x 1000) 42 45 48 51 54 57 60 63 66 69 72 75
km (x 1000) 70 75 80 85 90 95 100 105 110 115 120 125
months 42 45 48 51 54 57 60 63 66 69 72 75ENGINE & EMISSION CONTROL
1. Drive belt
Inspect for damage
–
–
–
–
–
–
I
–
–
–
–
–
*2. Valve lash (clearance) – – – – – – I – – – – –
3.Engine oil and oil filter
R
R
R
R
R
R
R
R
R
R
R
R
*4. Cooling system hoses and connections – I – – – – I – – – – I
5.Engine coolant
SUZUKI LLC: Standard (Green)
–
–
–
–
–
–
R
–
–
–
–
–
SUZUKI LLC: Super (Blue) (#1) First time only: Replace at 150000 km (90000 miles) or 90 months
Second time and after: Replace every 75000 km (45000 miles) or 45 months
*6. Exhaust pipes and mountings – I – – – – I – – – – I
*7.
EVAP canister
Replace every 250000 km (150000 miles) or 180 months
*8. Emission-related hoses & tubes – – – – – – I – – – – –
9.Spark plugs
–
–
–
–
–
–
R
–
–
–
–
–
*10. Ignition coil (plug cap) – – – – – – I – – – – –
*11.
Fuel tank & cap
–
I
–
–
–
–
I
–
–
–
–
I
12. Air cleaner filter element (paved road) I I I I I I R I I I I I
*13.
Fuel filter
Replace every 250000 km (150000 miles) or 150 months
*14. Fuel lines and connections – I – – – – I – – – – I
*15.
Canister air suction filter
–
–
–
–
–
–
–
–
–
–
–
R

7-17INSPECTION AND MAINTENANCE
80J23-03E
80J2070
2) Disconnect the coupler (4) while push-
ing the release lever,
3) Remove the bolt, and
4) Pull the ignition coil out.
80G093
(4)
EXAMPLE
CAUTION
 When servicing the iridium/plati-
num spark plugs (slender center
electrode type plugs), do not touch
the center electrode, as it is easy to
damage.
 When installing the spark plugs,
screw them in with your fingers to
avoid stripping the threads. Tighten
with a torque wrench to 25 Nm (2.5
kg-m, 18.0 lb-ft). Do not allow con-
taminants to enter the engine
through the spark plug holes when
the plugs are removed.
 Never use spark plugs with the
wrong thread size.
CAUTION
When replacing spark plugs, you
should use the brand and type speci-
fied for your vehicle. For the speci-
fied plugs, refer to the
“SPECIFICATIONS” section at the
end of this book. If you wish to use a
brand of spark plug other than the
specified plugs, consult your SUZUKI
dealer.
1.0 – 1.1 mm
(0.039 – 0.043 in.)

7-37INSPECTION AND MAINTENANCE
80J23-03E
The main fuse, primary fuses and some of
the individual fuses are located in the
engine compartment. If the main fuse
blows, no electrical component will func-
tion. If a primary fuse blows, no electrical
component in the corresponding load
group will function. When replacing the
main fuse, a primary fuse or an individual
fuse, use a genuine SUZUKI replacement.
To remove a fuse, use the fuse puller pro-
vided in the fuse box. The amperage of
each fuse is shown in the back of the fuse
box cover.
60A243
NOTE:
Make sure that the fuse box always carries
spare fuses. MAIN FUSE / PRIMARY FUSE
(1) 80A All electric load
(2) 50APower window, Ignition,
Wiper, Starter
(3) 50ATail light, Rear defogger,
Door lock, Hazard/Horn,
Dome
(4) – Blank
(5) – Blank
(6) 15A Head light (Right) fuse
(7) 15A Head light (Left) fuse
(8) 20A Front fog light fuse
(9) – Blank
(10) 40A ABS motor fuse
(11) 30A Radiator fan fuse
(12) 30A ABS solenoid fuse
(13) 30A Starting motor fuse
(14) 50A Ignition switch fuse
(15) 30A Blower fan fuse
(16) 20A Air compressor fuse
(17) 15A Throttle motor fuse
(18) 15A Automatic transaxle fuse
(19) 15A Fuel injection fuse
(20) – Automatic transaxle relay
(21) – Air compressor relay
(22) – Fuel pump relay
(23) – Condenser fan relay
(24) – Front fog light relay
(25) – Throttle motor relay
(26) – FI MAIN relay
(27) – Starting motor relay
(28) – Radiator fan relay
(29) – Radiator fan relay 2
(30) – Radiator fan relay 3
WARNING
If the main fuse or a primary fuse
blows, be sure to have your vehicle
inspected by an authorized SUZUKI
dealer. Always use a genuine SUZUKI
replacement. Never use a substitute
such as a wire even for a temporary
fix, or extensive electrical damage
and a fire can result.
BLOWNOK

7-38
INSPECTION AND MAINTENANCE
80J23-03E
Fuses under the Dash Board
79J093
SX4
80J053
SX4 SEDAN
80JC003
(1) (2) (3) (4) (5) (6)
(8) (9) (10) (11) (12) (13) (14) (15) (16)
(18) (17) (19) (20) (21) (22) (23)(7)
MAIN FUSE / PRIMARY FUSE
(1) 15A Rear wiper
(2) 15A Ignition coil
(3) 10A Back-up light
(4) 10A Meter
(5) 15A Accessory
(6) 15A Accessory 2
(7) 30A Power window
(8) 30A Wiper
(9) 10A IG1 SIG
(10) 15A Air bag
(11) 10A Anti-lock brake system
(12) 15A 4WD
(13) 10A Stop light
(14) 20A Door lock
(15) 10A Rear fog light
(16) 10A ST SIG
(17) 15A Seat heater
(18) 10A IG 2 SIG
(19) 10A Tail light
(20) 15A Dome
(21) 30A Rear defogger
(22) 15A Horn / Hazard
(23) – Blank
MAIN FUSE / PRIMARY FUSE
(1) 15A Rear wiper
(2) 15A Ignition coil
(3) 10A Back-up light
(4) 10A Meter
(5) 15A Accessory
(6) 15A Accessory 2
(7) 30A Power window
(1) (2) (3) (4) (5) (6)
(8) (9) (10) (11) (12) (13)
(21)
(24)
(14) (15) (16)
(18) (17) (19) (20) (22) (23)(7)

8-6
EMERGENCY SERVICE
80J23-03E
4) If the booster battery you are using is
installed on another vehicle, start the
engine of the vehicle with the booster
battery. Run the engine at moderate
speed.
5) Start the engine of the vehicle with the
discharged battery.
6) Remove the jumper cables in the exact
reverse order in which you connected
them.
Towing a Disabled VehicleEmergency TowingIf your vehicle is disabled, it may be towed
by a tow truck using one of the following
methods:
1) Tow the vehicle with two wheels lifted
by the tow truck and the other two
wheels on a towing dolly.
2) Use the appropriate towing method
specified for your vehicle in the “Towing
Your Vehicle (recreational towing)” sec-
tion, but with the wheels lifted by the
tow truck instead of on a towing dolly.
Be sure to carefully follow the specific
instructions provided in the “Towing
Your Vehicle (recreational towing)” sec-
tion.
If the Starter Does Not
Operate1) Try turning the ignition switch to the
“START” position with the headlights
turned on to determine the battery con-
dition. If the headlights go excessively
dim or go off, it usually means that
either the battery has run down or bat-
tery terminal contact is poor. Recharge
the battery or correct battery terminal
contact if necessary.
2) If the headlights remain bright, check
the fuses. If the reason for failure of the
starter is not obvious, there may be a
major electrical problem. Have the vehi-
cle inspected by your authorized
SUZUKI dealer.
WARNING
Never connect the jumper cable
directly to the negative (–) terminal of
the discharged battery, or an explo-
sion may occur.
CAUTION
If vehicle damage (such as steering
or drivetrain damage, etc.) prevents
normal use of the towing procedures
for your vehicle described in the
“Towing Your Vehicle (recreational
towing)” section, have your vehicle
towed with two wheels lifted by the
tow truck and the other two wheels
on a towing dolly.

11-1
FUSES AND PROTECTED CIRCUITS
80J23-03E
11
FUSES AND PROTECTED CIRCUITS
80J101
COLOR/SIZE (AMPS)
PROTECTED CIRCUIT
In engine
compartment MAIN
FUSE
BOX(1) BLACK (80) All electric load
(2) RED (50) Power window, Ignition, Wiper, Starter
(3) RED (50) Tail light, Rear defogger, Door lock, Hazard/Horn, Dome
(4) – Blank
(5) – Blank
(6) BLUE (15) Head light (Right) fuse
(7) BLUE (15) Head light (Left) fuse
(8) YELLOW (20) Front fog light fuse
(9) – Blank
(10) GREEN (40) ABS motor fuse
(1)
(2) (3)
(28) (27) (26) (25) (6) (7) (9) (11)
(15) (16) (17) (18) (19)
(24)
(8) (4) (5) (10)
(22) (21)
(23)(20)(12) (13) (14)
(30)
(29)
Fuses and Protected Circuits: 7

11-2FUSES AND PROTECTED CIRCUITS
80J23-03E
80J101
COLOR/SIZE (AMPS)
PROTECTED CIRCUIT
In engine
compartment MAIN
FUSE
BOX(11) PINK (30) Radiator fan fuse
(12) PINK (30) ABS solenoid fuse
(13) PINK (30) Starting motor fuse
(14) RED (50) Ignition switch fuse
(15) PINK (30) Blower fan fuse
(16) YELLOW (20) Air compressor fuse
(17) BLUE (15) Throttle motor fuse
(18) BLUE (15) Automatic transaxle fuse
(19) BLUE (15) Fuel injection fuse
(20) – Automatic transaxle relay
(1)
(2) (3)
(28) (27) (26) (25) (6) (7) (9) (11)
(15) (16) (17) (18) (19)
(24)
(8) (4) (5) (10)
(22) (21)
(23)(20)(12) (13) (14)
(30)
(29)
Fuses and Protected Circuits: 7

11-4FUSES AND PROTECTED CIRCUITS
80J23-03E
SX4
80J053
COLOR/SIZE (AMPS)
FUSE NAME PROTECTED CIRCUIT
Under the
dashboard FUSE
BOX(1) BLUE (15) RR WIP Rear wiper
(2) BLUE (15) IG COIL Ignition coil
(3) RED (10) BACK Back-up light
(4) RED (10) MTR Meter
(5) BLUE (15) ACC Accessory
(6) BLUE (15) ACC2 Accessory 2
(7) PINK (30) P/W Power window
(8) GREEN (30) WIP Wiper
(9) RED (10) IG1 SIG IG1 SIG
(10) BLUE (15) A/B Air bag
(11) RED (10) ABS Anti-lock brake system
(1) (2) (3) (4) (5) (6)
(8) (9) (10) (11) (12) (13) (14) (15) (16)
(18) (17) (19) (20) (21) (22) (23)(7)
Fuses and Protected Circuits: 7