belt TATA SAFARI 2015 User Guide
[x] Cancel search | Manufacturer: TATA, Model Year: 2015, Model line: SAFARI, Model: TATA SAFARI 2015Pages: 161, PDF Size: 2.55 MB
Page 24 of 161

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Y O U R S A F E T YAIR BAGS (IF FITTED) AIR BAGS (IF FITTED)AIR BAGS (IF FITTED) AIR BAGS (IF FITTED)
AIR BAGS (IF FITTED)
Air bag warning light : Air bag warning light :Air bag warning light : Air bag warning light :
Air bag warning light :
The diagnostic system continually monitors the readiness of the
SRS AIR BAG while the vehicle is being driven. The air bag warning
light on the instrument panel will illuminate for approximately
5 seconds when the ignition is switched on. This is normal and
indicates the system is performing a self check. The following
components are monitored by the indicator.
• •• •
•Airbag control module - ECU
• •• •
•Driver airbag
• •• •
•Passenger air bag (If fitted)
• •• •
•Retractor Pre-tensioners.
• •• •
•All related wiring.
Air bag maintenance and servicing : Air bag maintenance and servicing :Air bag maintenance and servicing : Air bag maintenance and servicing :
Air bag maintenance and servicing :
If the warning light does not illuminate when ignition is
switched on, or remains illuminated after the initial check
period of 5 seconds or flashes during driving, indicates fault
with air bag and seat belt pre-tensioner and it should be
checked by an authorized
TA TATA TA
TA
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A MO A MOA MO A MO
A MO
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ORS DEALER ORS DEALERORS DEALER ORS DEALER
ORS DEALER
immediately.
• •• •
•The air bag warning light does not illuminate when the
ignition key is turned on.
• •• •
•The air bag warning light illuminates while driving.If the air bag system is not attended to when a warning
is given, it will not function properly in the event of
collision, or it may deploy unexpectedly. The air bag
system fitted to your vehicle does not require regular
maintenance.
NOTE : NOTE :NOTE : NOTE :
NOTE :
1. 1.1. 1.
1.
Any maintenance on or near the SRS components must be
performed only by an authorized
T TT T
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A AA A
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A MO A MOA MO A MO
A MO
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ORS ORS ORS ORS
ORS dealer. Do
not permit anyone else to do service, inspection,
maintenance or repair on any SRS components or wiring.
Similarly, no part of the SRS system should ever be handled
or disposed of by anyone except an authorized
T TT T
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A AA A
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A AA A
A
MO MOMO MO
MO
T TT T
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ORS ORS ORS ORS
ORS dealer. Improper work on the SRS system will result
inadvertent deployment of the air bag or could render the
SRS system inoperative. This could also lead to personal injury.
2. 2.2. 2.
2.Do not modify your steering wheel or any other SRS
components, For example replacement of steering wheel
or modifications to the steering column, front bumper, body
or frame structure can adversely affect the SRS performance
and lead to possible injury.
3. 3.3. 3.
3.If your vehicle has received any front end damage, you
should have the SRS system inspected by an authorized
T TT T
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ORS ORS ORS ORS
ORS dealer to ensure it is in proper working
order.
SRS SRSSRS SRS
SRS
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Y O U R S A F E T YAIR B AIR BAIR B AIR B
AIR B
A AA A
A
GS & ANTI-L GS & ANTI-LGS & ANTI-L GS & ANTI-L
GS & ANTI-L
OCK BR OCK BROCK BR OCK BR
OCK BR
AKING SY AKING SYAKING SY AKING SY
AKING SY
STEM (IF FIT STEM (IF FITSTEM (IF FIT STEM (IF FIT
STEM (IF FIT
TED) TED)TED) TED)
TED)
The air bag will inflate only once.
T TT T
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he infla he inflahe infla he infla
he infla
t tt t
t
ed air bag ed air baged air bag ed air bag
ed air bag
system will not function again and steering wheel system will not function again and steering wheelsystem will not function again and steering wheel system will not function again and steering wheel
system will not function again and steering wheel
with air bag module, steering column, seat belts and with air bag module, steering column, seat belts andwith air bag module, steering column, seat belts and with air bag module, steering column, seat belts and
with air bag module, steering column, seat belts and
c cc c
c
on onon on
on
tr trtr tr
tr
ol mo ol mool mo ol mo
ol mo
dule must b dule must bdule must b dule must b
dule must b
e r e re r e r
e r
eplac eplaceplac eplac
eplac
ed immedia ed immediaed immedia ed immedia
ed immedia
t tt t
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ely elyely ely
ely
.. ..
.
I I I I
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f ff f
f
passenger airbag is fitt passenger airbag is fittpassenger airbag is fitt passenger airbag is fitt
passenger airbag is fitt
ed ed
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,, ,,
,
air bag assembly air bag assembly air bag assembly air bag assembly
air bag assembly
,, ,,
,
A A A A
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ir bag ir bagir bag ir bag
ir bag
c cc c
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v vv v
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er erer er
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,, ,,
,
S S S S
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ea eaea ea
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elts and dash panel must b elts and dash panel must belts and dash panel must b elts and dash panel must b
elts and dash panel must b
e r e re r e r
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eplac eplaceplac eplac
eplac
ed eded ed
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.. ..
.
If they are not replaced, the unrepaired area will increase
the risk of injury in a collision.
• •• •
•Do not attempt to service, repair, or modify the airbag
system, tampering will result in activation of the system
and increase the risk of personal injury. For servicing the
air bag system, see your authorized
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ta M ta Mta M ta M
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ot otot ot
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ors ors ors ors
ors dealer.
• •• •
•Do not use chemical solvents or strong detergents when
cleaning the steering wheel or instrument panel to avoid
contamination of the air bag system. Wiping with a damp
cloth only is recommended.
Air bags and Bull bars: Air bags and Bull bars:Air bags and Bull bars: Air bags and Bull bars:
Air bags and Bull bars:
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A
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A M A MA M A M
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ot otot ot
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ors ors ors ors
ors do not guarantee the design intent performance
of the supplementary restraint system incase a bull bar is fitted
to the vehicle or the front structure is modified in any way.
CAUTION CAUTIONCAUTION CAUTION
CAUTION
• •• •
•
In case of vehicle ownership transfer, Tata Motors
recommends the owner to inform the new owner about
the presence of Supplementary Restraint System in the
vehicle and also advises for reading the relevant
sections in the owner’s manual.
• •• •
•Prior to scrapping the vehicle, owner should bring the
vehicle to the authorized Tata Motors dealer for safe
dismantling of supplementary restraint system.
Anti-lock braking system : (if fitted) Anti-lock braking system : (if fitted)Anti-lock braking system : (if fitted) Anti-lock braking system : (if fitted)
Anti-lock braking system : (if fitted)
The Anti-lock braking system is installed to avoid wheel locking
during abnormal braking conditions. Please refer ABS in
‘DRIVING’ ‘DRIVING’‘DRIVING’ ‘DRIVING’
‘DRIVING’ chapter for detailed information.
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46
INDICATORS AND INSTRUMENTSINDIC INDICINDIC INDIC
INDIC
A AA A
A
T TT T
T
ORS ORSORS ORS
ORS
Malfunction Indicator Lamp - MIL (if Malfunction Indicator Lamp - MIL (ifMalfunction Indicator Lamp - MIL (if Malfunction Indicator Lamp - MIL (if
Malfunction Indicator Lamp - MIL (if
installed) installed)installed) installed)
installed)
This lamp comes ‘ON’ with ignition and it should be ‘OFF’
after cranking the engine. For any engine sensor related
fault due to which emission of the vehicle may cross the
regulatory limit, MIL lamp comes ‘ON’.
CAUTION CAUTIONCAUTION CAUTION
CAUTION
MIL illuminates / flashes when a malfunction occurs in
the engine emission system. Do not drive the vehicle if
this indicator remains ‘ON’ or Flashes. Get the problem
attended to immediately at a TATA Authorised Service
Outlet. Driving the car in this condition may cross the
regulatory emission limit and / or damage the catalytic
convertor.
Seat Belt Indicator : Seat Belt Indicator :Seat Belt Indicator : Seat Belt Indicator :
Seat Belt Indicator :
This indicator comes ‘ON’ with ignition and goes
‘OFF’ whenever the drivers seat belt is fastened.
L LL L
L
o oo o
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ck Indic ck Indicck Indic ck Indic
ck Indic
a aa a
a
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t
or or or or
or
W WW W
W
ar arar ar
ar
ning Ligh ning Lighning Ligh ning Ligh
ning Ligh
t : t :t : t :
t :
If it blinks on the dashboard, vehicle can not be
driven without pressing UNLOCK button on the
User remote.
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FR FRFR FR
FR
ONT SEA ONT SEAONT SEA ONT SEA
ONT SEA
T AND SEA T AND SEAT AND SEA T AND SEA
T AND SEA
T ADJUST T ADJUSTT ADJUST T ADJUST
T ADJUST
MENT MENTMENT MENT
MENT
S SS S
SCOMFORT AND CONVENIENCE
Front Seats Front SeatsFront Seats Front Seats
Front Seats
Both driver and co-driver seats are provided with arm rest and
Seat height can be adjusted by lifting up / pushing down the lever
(2) to give you maximum driving comfort.
In few version, both front seats are also provided with lumbar
support (4) to give you maximum driving comfort.
The lumbar support is adjusted by using the lever provided at the
side of the seat back rest.
Seat Adjustment Seat AdjustmentSeat Adjustment Seat Adjustment
Seat Adjustment
Adjust the seat before you start driving. To adjust the seat forward and
backward, pull up the lever (3) below the seat cushions front edge.
Move the seat to the desired position and release the lever. Try to move
the seat to make sure it is locked in position. To change the angle of the
seat backrest use the recliner leve(1). The recliner lever is located at the
base of the seat on RH side for driver seat and LH side for co-driver seat.
CAUTION CAUTIONCAUTION CAUTION
CAUTION
The seat back in rear will reduce the protection you get from your seat
belt in a crash. Adjust the seat backrest to an upright position and sit
well back in seat.
1. Seat backrest reclining lever
2. Seat height adjustment lever
3. Seat adjustment (forward/backward) lever
4. Lumbar Support
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77
D R I V I N GPREP PREPPREP PREP
PREP
ARING ARING ARING ARING
ARING
T TT T
T
O DRIVE & R O DRIVE & RO DRIVE & R O DRIVE & R
O DRIVE & R
UNNING IN PERIOD UNNING IN PERIODUNNING IN PERIOD UNNING IN PERIOD
UNNING IN PERIOD
Preparing to Drive Preparing to DrivePreparing to Drive Preparing to Drive
Preparing to Drive
The following checks and adjustments should be done
before you start driving the vehicle.
1 . Ensure all mirrors, windows and outside lights are clean
and unobstructed. Remove dust, frost, snow or ice if
any, on these.
2 . Ensure bonnet is fully closed.
3 . Check that any items you may be carrying inside with
you are stored properly or fastened down securely.
4 . Check adjustment of seat. If required adjust to your
convenience.
5 . Check adjustment of all rear view mirrors.
6 . Check adjustment of steering wheel.
7 . If the doors are not properly closed you will get a audio
warning/indicator light as soon as you insert the ignition
key in the switch. Make sure all doors are properly closed
and locked.
8 . If the seat belts of driver & co-driver are not fastened you
will get an audio warning as soon as you turn the key to
ignition position. Fasten your seat belt, ensure co-driver
seat passenger has also fastened the seat belt (see
Your Safety).9 . Check and ensure that all the gauges and indicator lights
in the instrument panel are working.
Running-in Period Running-in PeriodRunning-in Period Running-in Period
Running-in Period
Avoid rapid acceleration and prolonged high speed running
of the engine while using the new vehicle for the first 1500-
1800 km of operation.
Do not exceed the following vehicle speed during running in
period.
Gear GearGear Gear
Gear
2H/4H 2H/4H 2H/4H 2H/4H
2H/4H
4 L 4 L 4 L 4 L
4 L
km/hr km/hr km/hr km/hr
km/hr
km/hr km/hr km/hr km/hr
km/hr
1st 20 8
2nd 40 16
3rd 65 -
4th 90 -
5th 110 -
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D R I V I N GDRIVING SAFET DRIVING SAFETDRIVING SAFET DRIVING SAFET
DRIVING SAFET
Y YY Y
Y
control of the vehicle and increase
the risk of injury yourself and
others.
mobile phones mobile phonesmobile phones mobile phones
mobile phones
Avoid using mobile phones while
driving a car. This could divert your
attention from the road and result
in an accident.
F FF F
F
a aa a
a
tigue 'R tigue 'Rtigue 'R tigue 'R
tigue 'R
est R est Rest R est R
est R
e ee e
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viv vivviv viv
viv
e sur e sure sur e sur
e sur
viv vivviv viv
viv
e' e'e' e'
e'
Do not attempt driving when you
feel tired, sleepy long distance
driving can tire you very much and
fatigue can dull your reflexes and
judgment. Take a brake and get
refreshed at intervals.SAFETY CHECKS SAFETY CHECKSSAFETY CHECKS SAFETY CHECKS
SAFETY CHECKS
Windshield/wiper/windshield Windshield/wiper/windshieldWindshield/wiper/windshield Windshield/wiper/windshield
Windshield/wiper/windshield
washer washerwasher washer
washer
Always keep windshield glass
clean to avoid any distraction in
visibility. Ensure proper working of
wipers and condition of wiper
blade. Ensure that windshield
washer reservoir is full. Do not
operate wiper alone when the
windshield glass is dry this would
damage the windshield.
Headlights HeadlightsHeadlights Headlights
Headlights
Keep headlight lenses clean. Check
for operation of headlamps in both
high/low beam condition. Check for
correct focusing of headlamps. Use
only recommended type of bulbs.
Do not use the high beam unless it
is inevitable. Its dazzle may glare
the driver of the oncoming car the
condition thus causing an accident.
DRIVING SAFETY DRIVING SAFETYDRIVING SAFETY DRIVING SAFETY
DRIVING SAFETY
Seat Belt Seat BeltSeat Belt Seat Belt
Seat Belt
Seat-belts are life saving
equipment, use of seat-belt
reduces the chance of injury and
severity of injury in case of an
accident. It is strongly
recommended that all the car
occupants should always wear
seat-belt, while car is in motion.
W WW W
W
ARNING ARNINGARNING ARNING
ARNING
If the vehicle is fitted with air bags,
the air bag is a supplementary
restraint system and can only
provide intended protection when
the seat-belts are worn. For
maximum safety in any collision a
seat-belt must be worn.
Influence of Alcohol Influence of AlcoholInfluence of Alcohol Influence of Alcohol
Influence of Alcohol
Avoid driving under the influences
of alcohol or drugs. Alcohol and
drugs will severely impair your
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MAINTENANCE
• •• •
•Engine Compartment Engine CompartmentEngine Compartment Engine Compartment
Engine Compartment
• •• •
•Air filter Air filterAir filter Air filter
Air filter
• •• •
•Cooling system Cooling systemCooling system Cooling system
Cooling system
• •• •
•Engine oil & oil filter Engine oil & oil filterEngine oil & oil filter Engine oil & oil filter
Engine oil & oil filter
• •• •
•Changing fuel filter Changing fuel filterChanging fuel filter Changing fuel filter
Changing fuel filter
• •• •
•Changing gear box oil Changing gear box oilChanging gear box oil Changing gear box oil
Changing gear box oil
• •• •
•Changing transfer case oil Changing transfer case oilChanging transfer case oil Changing transfer case oil
Changing transfer case oil
• •• •
•Changing front axle & rear axle oil Changing front axle & rear axle oilChanging front axle & rear axle oil Changing front axle & rear axle oil
Changing front axle & rear axle oil
• •• •
•Head lamp & head lamp focus adjustment Head lamp & head lamp focus adjustmentHead lamp & head lamp focus adjustment Head lamp & head lamp focus adjustment
Head lamp & head lamp focus adjustment
• •• •
•Clutch & brake fluid Clutch & brake fluidClutch & brake fluid Clutch & brake fluid
Clutch & brake fluid
• •• •
•Power steering Power steeringPower steering Power steering
Power steering
• •• •
•L LL L
L
CR CRCR CR
CR
V (if fitt V (if fittV (if fitt V (if fitt
V (if fitt
ed) ed)ed) ed)
ed)
• •• •
•Battery BatteryBattery Battery
Battery
• •• •
•Starting the engine with jump leads Starting the engine with jump leadsStarting the engine with jump leads Starting the engine with jump leads
Starting the engine with jump leads
• •• •
•Wheels & tyres Wheels & tyresWheels & tyres Wheels & tyres
Wheels & tyres
• •• •
•V VV V
V
ehicle c ehicle cehicle c ehicle c
ehicle c
ar arar ar
ar
e ee e
e
• •• •
•Fuses & Relays Fuses & RelaysFuses & Relays Fuses & Relays
Fuses & Relays
• •• •
•Catalytic Converter Catalytic ConverterCatalytic Converter Catalytic Converter
Catalytic Converter
• •• •
•EGR system EGR systemEGR system EGR system
EGR system
• •• •
•T TT T
T
urb urburb urb
urb
o oo o
o
char charchar char
char
ger gerger ger
ger
• •• •
•Air Conditioning Air ConditioningAir Conditioning Air Conditioning
Air Conditioning
• •• •
•Belts tension Belts tensionBelts tension Belts tension
Belts tension
Your TATA SAFARI is designed to give you long trouble free service for
thousands of kilometres/miles. However with proper maintenance
care you can get optimum performance from your vehicle. We have
indicated some of the important maintenance operations to be
carried out on the vehicle. Please read the procedure carefully and
get it attended at Authorised Workshop.
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CL CLCL CL
CL
UT UTUT UT
UT
CH, CH,CH, CH,
CH,
BR BR BR BR
BR
AKE AKEAKE AKE
AKE
,, ,,
,
PO PO PO PO
PO
WER STEERING WER STEERINGWER STEERING WER STEERING
WER STEERING
Clutch Fluid Clutch FluidClutch Fluid Clutch Fluid
Clutch Fluid
The Tata Safari vehicle is equipped with a diaphragm type clutch Which is
hydraulically actuated.
The level of clutch fluid in clutch fluid container should be in between
Min. and Max. marks. If it is not, then add clutch fluid.
In case of spongy or hard clutch pedal, please contact the nearest
Authorised Workshop and get the defect rectified.
Brake Fluid Brake FluidBrake Fluid Brake Fluid
Brake Fluid
Check the level of Brake fluid in Brake fluid container.
It should be in between Min. and Mix. marks.
If it is not, then add brake fluid.
In case of spongy or hard pedal or low brake efficiency, please contact
the nearest Authorised Workshop and get the defect rectified.
Power Steering Fluid Power Steering FluidPower Steering Fluid Power Steering Fluid
Power Steering Fluid
Power steering is fitted for lighter steering effect and easy
manoeuverability. The system consists of steering gear box, hydraulic
pump and hydraulic tank suitably connected by piping. Pump drive is
though ‘V’ belt from engine. Power assistance is available during normal
operating conditions. In case of failure in hydraulic system, the steering
can be operated mechanically with increased steering effort for bringing
the vehicle to Authorised Workshop.
M A I N T E N A N C E
1. Brake Fluid Container
2. Clutch Fluid Container
Power Steering Fluid Container
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POWER STEERING POWER STEERINGPOWER STEERING POWER STEERING
POWER STEERING
Procedure for Oil Filling and Bleeding of Power Procedure for Oil Filling and Bleeding of PowerProcedure for Oil Filling and Bleeding of Power Procedure for Oil Filling and Bleeding of Power
Procedure for Oil Filling and Bleeding of Power
Steering SteeringSteering Steering
Steering (Ensure that Power Steering fluid reservoir is totally
clean before starting the work)
1 . Fill the reservoir nearly full. Crank the engine for 10
seconds without allowing it to start (if possible). If engine
does start, shut the engine immediately. Check & refill
the reservoir repeat atleast three times, each time
checking & refilling the reservoir.
2 . Check for leakage in the system and if noticed take
corrective action.
3 . Start the engine and steer the vehicle from full left to full
right turns 3-4 times.
4 . Add fluid if necessary to maintain the level upto filter top.
NOTICE NOTICENOTICE NOTICE
NOTICE
Do not force the wheel against lock position either
extreme left or right. The power steering pump may get
damaged. Hold it lightly.
5 . When the engine is at steady speed, check for bubble
or foaming in the oil. If present it indicates that air is
getting sucked into the systems. Check the suction
line/fittings and correct if necessary.
6 . Once the system is bled properly and free from foaming
there should not be any appreciable change in oil level
in the reservoir, when the engine is started or stopped
repeatedly.
7 . Now the system is ready for driving.
Final oil level should be at ‘H’ mark on dip stick.
NOTICE NOTICENOTICE NOTICE
NOTICE
* Do not allow fluid level to drop significantly or run out
of the reservoir during the above operation. This may
induce air to the system.
* Do not start the engine without oil in the power steering
system. This will result in serious damage to the
pump. In case of emergency disconnect the pump belt
and then start the engine.
* Always use recommended oil from closed containers.
Any dirty oil poured in the system will result in damage
to pump and gear box.
M A I N T E N A N C E
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BEL BELBEL BEL
BEL
T T T T
T
TENSION TENSIONTENSION TENSION
TENSIONM A I N T E N A N C E
B BB B
B
elt elt elt elt
elt
T TT T
T
ension : ension :ension : ension :
ension :
Check the conditions of belts on the engine. Examine the edge of
the belt for cracks or fraying.
Check the tension of the belt by pushing on it with your thumb for
Alternator belt and A.C. compressor belt and Power Steering belt
as shown in schematic diagram.
The belts should have deflection of 4 to 6 mm.
If the belt tension is not proper, get it attended at the nearest
authorised service outlet.
Correct tension of the belt is very critical from belt life and belt
noise point of view. It is recommended that belt tension should be
measured with clavis gauge to ensure recommended values as given
below
Alternator / power steering belt Alternator / power steering beltAlternator / power steering belt Alternator / power steering belt
Alternator / power steering belt
•Frequency should be 250 + / - 10HZ for new belt measured
between alternator & power steering pump span.
•New belt to be retensioned to 220 + /- 10 HZ on vehicle
after running for 15 min.
F FF F
F
or c or cor c or c
or c
ompr omprompr ompr
ompr
essor b essor bessor b essor b
essor b
elt eltelt elt
elt
Span AC to dampers
•Frequency should be 200 +/- 10 HZ
•Belt to be retension to 180 +/- 10HZ on vehicle after
running for 15 min.
Alternator / Power Steering Belt Arrangement Alternator / Power Steering Belt ArrangementAlternator / Power Steering Belt Arrangement Alternator / Power Steering Belt Arrangement
Alternator / Power Steering Belt Arrangement
A.C. Compressor Belt Arrangement A.C. Compressor Belt ArrangementA.C. Compressor Belt Arrangement A.C. Compressor Belt Arrangement
A.C. Compressor Belt Arrangement
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