fuel pump TATA SAFARI 2015 Owners Manual

9
ENVIR ENVIRENVIR ENVIR
ENVIR
ONMENT ONMENTONMENT ONMENT
ONMENT
AL PR AL PRAL PR AL PR
AL PR
O OO O
O
TECTION TECTIONTECTION TECTION
TECTION
¾Ensure that fuel filter, oil filter and breather are checked
periodically and replaced, if required, as recommended
by Tata Motors.
¾Do not pour the used oils or coolants into the sewage
drains, garden soil or open streams. Dispose the used
filters and batteries in compliance with the current
legislation.
¾Do not allow unauthorised person to tamper with
engine settings or to carry modifications on the vehicle.
¾Never allow the vehicle to run out of fuel.
¾Parts like brake liners, clutch disc should be vacuum
cleaned. Do not use the compressed air for cleaning
these parts which may spread the dust in the
atmosphere.
¾While carrying out the servicing or repairs of your While carrying out the servicing or repairs of yourWhile carrying out the servicing or repairs of your While carrying out the servicing or repairs of your
While carrying out the servicing or repairs of your
vehicle you should pay keen attention to some of vehicle you should pay keen attention to some ofvehicle you should pay keen attention to some of vehicle you should pay keen attention to some of
vehicle you should pay keen attention to some of
the important engine aggregates and wiring the important engine aggregates and wiringthe important engine aggregates and wiring the important engine aggregates and wiring
the important engine aggregates and wiring
har harhar har
har
ness which gr ness which grness which gr ness which gr
ness which gr
ea eaea ea
ea
tly aff tly afftly aff tly aff
tly aff
ec ecec ec
ec
t emission. t emission.t emission. t emission.
t emission.


T TT T
T
hese hesehese hese
hese
components are :- components are :-components are :- components are :-
components are :-
1. 1.1. 1.
1.
Fuel injection equipments : pump, rail,Injectors, Fuel injection equipments : pump, rail,Injectors,Fuel injection equipments : pump, rail,Injectors, Fuel injection equipments : pump, rail,Injectors,
Fuel injection equipments : pump, rail,Injectors,
Nozzles and high pressure pipes. Nozzles and high pressure pipes.Nozzles and high pressure pipes. Nozzles and high pressure pipes.
Nozzles and high pressure pipes.2. 2.2. 2.
2.
Air Intake & Exhaust system especially for Air Intake & Exhaust system especially forAir Intake & Exhaust system especially for Air Intake & Exhaust system especially for
Air Intake & Exhaust system especially for
leakages. leakages.leakages. leakages.
leakages.
3. 3.3. 3.
3.
Cylinder head for valve leakage. Cylinder head for valve leakage.Cylinder head for valve leakage.
Cylinder head for valve leakage.
Cylinder head for valve leakage.
4. 4.4. 4.
4.
A AA A
A
ll filt ll filtll filt ll filt
ll filt
ers such as air ers such as airers such as air ers such as air
ers such as air
,, ,,
,
oil & fuel filt oil & fuel filt oil & fuel filt oil & fuel filt
oil & fuel filt
ers (check ers (checkers (check ers (check
ers (check
periodically). periodically).periodically). periodically).
periodically).
5. 5.5. 5.
5.
T TT T
T
urb urburb urb
urb
o oo o
o
char charchar char
char
ger & ger & ger & ger &
ger &
V VV V
V
acuum M acuum Macuum M acuum M
acuum M
o oo o
o
dula duladula dula
dula
t tt t
t
or OR it or OR itor OR it or OR it
or OR it
’’
’’
’
s ss s
s
vacuum hoses. vacuum hoses.vacuum hoses. vacuum hoses.
vacuum hoses.
6. 6.6. 6.
6.
EGR System & components. EGR System & components.EGR System & components. EGR System & components.
EGR System & components.
7. 7.7. 7.
7.
Electrical connections Electrical connectionsElectrical connections Electrical connections
Electrical connections
8. 8.8. 8.
8.
‘Service’ lamp contineously glows, please take ‘Service’ lamp contineously glows, please take‘Service’ lamp contineously glows, please take ‘Service’ lamp contineously glows, please take
‘Service’ lamp contineously glows, please take
the vehicle to Service Station. the vehicle to Service Station.the vehicle to Service Station. the vehicle to Service Station.
the vehicle to Service Station.
9. 9.9. 9.
9.
Catalytic Convertor Catalytic ConvertorCatalytic Convertor Catalytic Convertor
Catalytic Convertor
10. 10.10. 10.
10.
EMS wiring harness i.e. electrical connections to EMS wiring harness i.e. electrical connections toEMS wiring harness i.e. electrical connections to EMS wiring harness i.e. electrical connections to
EMS wiring harness i.e. electrical connections to
all sensors and actuators. all sensors and actuators.all sensors and actuators. all sensors and actuators.
all sensors and actuators.
This owner’s manual contains further information on driving
precautions and maintenance care leading to environment
protection. Please familiarise yourself with these aspects
before driving.
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FUEL FIL FUEL FILFUEL FIL FUEL FIL
FUEL FIL
TER & FUEL SY TER & FUEL SYTER & FUEL SY TER & FUEL SY
TER & FUEL SY
STEM STEMSTEM STEM
STEM
6. Refit the drain plug using a new sealing washer. Tighten
drain plug to 5 mkg. torque.
7. Fill, recommended quantity of fresh engine oil in the crank
case and secure the oil filler cap in its place.
8. Start the engine and run for a few minutes. The engine oil
pressure indicator lamp should go ‘off ’ after starting the
engine.
9. Check for engine oil leakages.
10. Stop the engine and recheck engine oil level after a few
minutes. If necessary add oil to bring the level to the upper
mark on the dipstick.
NOTICE NOTICENOTICE NOTICE
NOTICE
Use of reclaimed oil is not recommended
Priming Pump Priming PumpPriming Pump Priming Pump
Priming Pump
Priming pump is used for priming the fuel manually after
overhauling of the engine or after refitment of fuel lines. Pump
the fuel by means of priming pump until all air in the fuel line is
removed. Before cranking the engine ensure that there is no air
in the fuel system.
NOTICE NOTICENOTICE NOTICE
NOTICE
Please do not loosen/remove high pressure pipes and injectors
for air bleeding in the fuel.
M A I N T E N A N C E
F FF F
F
uel & F uel & Fuel & F uel & F
uel & F
ilt iltilt ilt
ilt
er D er Der D er D
er D
r rr r
r
aining ainingaining aining
aining
Loosen drain plugs by 1-2 turn and drain out water and other
sediments from fuel filter bowls depending on operating
conditions to ensure that no water is allowed to enter the fuel
system.
S SS S
S
edimen edimenedimen edimen
edimen
t tt t
t
er er er er
er
W WW W
W
a aa a
a
t tt t
t
er D er Der D er D
er D
r rr r
r
aining ainingaining aining
aining
Water sedimenter is located near fuel tank at rear left hand side
of the vehicle.
Loosen drain plug by 1-2 turns and drain out water and other
sediments from sedimenter when water level indicator lamp
glows in instrument cluster to ensure that no water is
allowed to enter the fuel system.
Sedimenter
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( These tips are given for your guidance and preliminary jobs to be done in an emergency situation. In normal case, the problems
should be attended in an Authorised Workshop by following the repair procedures given in Workshop Manual)
SR. NO. SR. NO.SR. NO. SR. NO.
SR. NO.
PROBLEM OBSERVED PROBLEM OBSERVEDPROBLEM OBSERVED PROBLEM OBSERVED
PROBLEM OBSERVED
CAUSE CAUSECAUSE CAUSE
CAUSE
A AA A
A
CTION CTION CTION CTION
CTION
T TT T
T
O BE O BE O BE O BE
O BE
T TT T
T
AKEN AKENAKEN AKEN
AKEN
ENGINE ENGINEENGINE ENGINE
ENGINE
1 . Engine not cranking Dead battery loose or dirty
•Get battery checked&/or changed
battery connections
•Clean and tighten battery
connections
2 . Engine cranks but does not start Air in the fuel system
•Press pear pump for air removal
•Check leakages
Service lamp should glow
•Get defect rectified
EMS fuse blown
•Replace the fuse
3. Engine overheatsCoolant level low
•Top up coolant, check and
correct leakages
Hose collapse / torn
•Get the hose replaced
Low engine oil level
•Add oil
Radiator cap not sealing properly
•Fit the radiator cap correctly
A.C. condensers fans not working
•Get defect rectified
Brakes binding
•Get defect rectified
Electric fan not working
•Get defect rectified
High delivery pressure in A.C.
•Get defect rectified
refrigerant circuit
4 . Charging indicator continuouslyBattery not getting charged
•Get the belt tension adjusted
remains ‘ON’due to loose belt drive Replace if broken
PRELIMINARY TROUBLE SHOOTING
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PRELIMINAR PRELIMINARPRELIMINAR PRELIMINAR
PRELIMINAR
Y Y Y Y
Y
TR TRTR TR
TR
OUBLE SHOO OUBLE SHOOOUBLE SHOO OUBLE SHOO
OUBLE SHOO
TING TINGTING TING
TING
SR. NO. SR. NO.SR. NO. SR. NO.
SR. NO.
PROBLEM OBSERVED PROBLEM OBSERVEDPROBLEM OBSERVED PROBLEM OBSERVED
PROBLEM OBSERVED
PROBABLE CAUSE PROBABLE CAUSEPROBABLE CAUSE PROBABLE CAUSE
PROBABLE CAUSE
A AA A
A
CTION CTION CTION CTION
CTION
T TT T
T
O BE O BE O BE O BE
O BE
T TT T
T
AKEN AKENAKEN AKEN
AKEN
STEERING SYSTEM STEERING SYSTEMSTEERING SYSTEM STEERING SYSTEM
STEERING SYSTEM
1. Hard steeringLess fluid in the power steering • Get the fluid topped up to
tankcorrect level
Air in the system • Get the air removed by bleeding
the system
Loose pump belt • Get the belt correctly adjusted
ELECTRICAL ELECTRICALELECTRICAL ELECTRICAL
ELECTRICAL
1. No lights on the dash board after Battery terminal got disconnected• Get the battery properly
turning on the ignition key Battery completely dead connected
• Get the battery charged
• Get the alternator & charging
circuit checked
• Check for parking lamp fuse
2. Non functioning electricalBlown fuse in the circuit • Replace the fuse if blown
accessories such as powerLoose connectors • Get the connection properly
windows, head lamps, fueltightened
tank flap, wiper and washer etc. Circuit relay loose • Tighten the relay correctly
in the mounting
Defective components • Get the defective component
replaced from Authorised
Workshop
PRELIMINARY TROUBLE SHOOTING
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AC ACAC AC
AC
Air Conditioning Air ConditioningAir Conditioning Air Conditioning
Air Conditioning
ACC ACCACC ACC
ACC
Accessories AccessoriesAccessories Accessories
Accessories
Amp AmpAmp Amp
Amp
Ampere AmpereAmpere Ampere
Ampere
Br BrBr Br
Br
Branch BranchBranch Branch
Branch
Brg BrgBrg Brg
Brg
Bearing BearingBearing Bearing
Bearing
cc cccc cc
cc
Cubic Centimeters Cubic CentimetersCubic Centimeters Cubic Centimeters
Cubic Centimeters
Cm CmCm Cm
Cm
Centimeter CentimeterCentimeter Centimeter
Centimeter
Dia DiaDia Dia
Dia
Diameter DiameterDiameter Diameter
Diameter
EGR EGREGR EGR
EGR
Exhaust Gas Recirculation Exhaust Gas RecirculationExhaust Gas Recirculation Exhaust Gas Recirculation
Exhaust Gas Recirculation
F FF F
F
A AA A
A
W
WW W
W
Front Axle Weight Front Axle WeightFront Axle Weight Front Axle Weight
Front Axle Weight
Fig FigFig Fig
Fig
Figure FigureFigure Figure
Figure
FIP FIPFIP FIP
FIP
Fuel Injection Pump Fuel Injection PumpFuel Injection Pump Fuel Injection Pump
Fuel Injection Pump
gm gmgm gm
gm
Gram GramGram Gram
Gram
GVW GVWGVW GVW
GVW
Gross Vehicle Weight Gross Vehicle WeightGross Vehicle Weight Gross Vehicle Weight
Gross Vehicle Weight
IGN IGNIGN IGN
IGN
Ignition IgnitionIgnition Ignition
Ignition
Kg KgKg Kg
Kg
Kilogram KilogramKilogram Kilogram
Kilogram
Km KmKm Km
Km
Kilometer KilometerKilometer Kilometer
Kilometer
Km/h Km/hKm/h Km/h
Km/h
Kilometer per hour Kilometer per hourKilometer per hour Kilometer per hour
Kilometer per hour
LH LHLH LH
LH
Left Hand Left HandLeft Hand Left Hand
Left Hand
Max Max
Max Max
Max
Maximum MaximumMaximum Maximum
MaximumMD MDMD MD
MD
Main Dealer Main DealerMain Dealer Main Dealer
Main Dealer
Min MinMin Min
Min
Minimum MinimumMinimum Minimum
Minimum
mkg mkgmkg mkg
mkg
Meter per Kilogram Meter per KilogramMeter per Kilogram Meter per Kilogram
Meter per Kilogram
mm mmmm mm
mm
Millimeter MillimeterMillimeter Millimeter
Millimeter
Mtg MtgMtg Mtg
Mtg
Mounting MountingMounting Mounting
Mounting
No NoNo No
No
Number NumberNumber Number
Number
PCBU PCBUPCBU PCBU
PCBU
Passenger Car Business Unit Passenger Car Business UnitPassenger Car Business Unit Passenger Car Business Unit
Passenger Car Business Unit
PDI PDIPDI PDI
PDI
Pre-delivery Inspection Pre-delivery InspectionPre-delivery Inspection Pre-delivery Inspection
Pre-delivery Inspection
PSI PSIPSI PSI
PSI
Pounds per Square Inch Pounds per Square InchPounds per Square Inch Pounds per Square Inch
Pounds per Square Inch
PUC PUCPUC
PUC
PUC
Pollution Under Control Pollution Under ControlPollution Under Control Pollution Under Control
Pollution Under Control
R RR R
R
A AA A
A
W WW W
W
Rear Axle Weight Rear Axle WeightRear Axle Weight Rear Axle Weight
Rear Axle Weight
RCSM RCSMRCSM RCSM
RCSM
Regional Customer Support Manager Regional Customer Support ManagerRegional Customer Support Manager Regional Customer Support Manager
Regional Customer Support Manager
RH RHRH RH
RH
Right Hand Right HandRight Hand Right Hand
Right Hand
RM RMRM RM
RM
Regional Manager Regional ManagerRegional Manager Regional Manager
Regional Manager
RPM RPMRPM RPM
RPM
Revolution Per Minute Revolution Per MinuteRevolution Per Minute Revolution Per Minute
Revolution Per Minute
Sec SecSec Sec
Sec
Seconds SecondsSeconds Seconds
Seconds
Sq.cm. Sq.cm.Sq.cm. Sq.cm.
Sq.cm.
Square Centimeter Square CentimeterSquare Centimeter Square Centimeter
Square Centimeter
T TT T
T
ASC ASCASC ASC
ASC
T TT T
T
a aa a
a
ta M ta Mta M ta M
ta M
ot otot ot
ot
ors A ors Aors A ors A
ors A
uthor uthoruthor uthor
uthor
ised S ised Sised S ised S
ised S
er erer er
er
vic vicvic vic
vic
e C e Ce C e C
e C
en enen en
en
tr trtr tr
tr
e ee e
e
T TT T
T
ASP ASPASP ASP
ASP
T TT T
T
a aa a
a
ta M ta Mta M ta M
ta M
ot otot ot
ot
ors A ors Aors A ors A
ors A
uthor uthoruthor uthor
uthor
ised S ised Sised S ised S
ised S
er erer er
er
vic vicvic vic
vic
e P e Pe P e P
e P
oin oinoin oin
oin
t tt t
t
V VV V
V
V VV V
V
olts oltsolts olts
olts
W WW W
W
Watts WattsWatts Watts
Watts
ABBRE ABBREABBRE ABBRE
ABBRE
VIA VIAVIA VIA
VIA
TIONS TIONSTIONS TIONS
TIONSA B B R E V I A T I O N S
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