engine TOYOTA AURIS HYBRID 2016 Workshop Manual

5408-2. Steps to take in an emergency
UK AURIS_HV_HB_EE (OM12K47E)
Connect the jumper cables according to the following procedure:Connect a positive jumper cable clamp to the exclusive jump
starting terminal on your vehicle.
Connect the clamp on the other end of the positive cable to the
positive (+) battery terminal on the second vehicle.
Connect a negative cable clamp to the negative (-) battery termi-
nal on the second vehicle.
Connect the clamp at the other end of the negative cable to a
solid, stationary, unpainted metallic point away from the exclusive
jump starting terminal and any moving parts, as shown in the
illustration.
Start the engine of the second vehicle. Increase the engine speed
slightly and maintain at that level for approximately 5 minutes to
recharge the 12-volt battery of your vehicle.
Open and close any of the doors of your vehicle with the power
switch off.
Maintain the engine speed of the second vehicle and start the
hybrid system of your vehicle by turning the power switch to ON
mode.
Make sure the “READY” indicator comes on. If the indicator does
not come on, contact any authorized Toyota dealer or repairer, or
another duly qualified and equipped professional.4
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5448-2. Steps to take in an emergency
UK AURIS_HV_HB_EE (OM12K47E)
●The high engine coolant temperature ( →P. 491) is shown on the
multi-information display or a loss of hybrid system power is experi-
enced (for example, the vehicle speed does not increase).
● “Hybrid system overheated. Reduced output power.” is shown on
the multi-information display.
● Steam comes out from under the hood.
■If the high engine coolant temperature is shown on the multi-
information display
Stop the vehicle in a safe place and turn off the air conditioning
system, and then stop the hybrid system.
If you see steam:
Carefully lift the hood after the steam subsides.
If you do not see steam:
Carefully lift the hood.
After the hybrid system has
cooled down sufficiently,
inspect the hoses and radia-
tor core (radiator) for any
leaks.Radiator
Cooling fans
If a large amount of coolant
leaks, immediately contact
any authorized Toyota dealer
or repairer, or another duly
qualified and equipped pro-
fessional.
If your vehicle overheats
The following may indicate that your vehicle is overheating.
Correction procedures
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5478-2. Steps to take in an emergency
UK AURIS_HV_HB_EE (OM12K47E)
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When trouble arises
Start the hybrid system and check for the multi-information dis-
play.
If the message does not disappear:
Stop the hybrid system and contact any authorized Toyota dealer
or repairer, or another duly qualified and equipped professional.
If the message is not displayed:
Have the vehicle inspected at the nearest authorized Toyota
dealer or repairer, or another duly qualified and equipped profes-
sional.
WARNING
■ When inspecting under the hood of your vehicle
Observe the following precautions.
Failure to do so may result in serious injury such as burns.
●If steam is seen coming from under the hood, do not open the hood until
the steam has subsided. The engine compartment may be very hot.
● After the hybrid system has been turned off, check that the indicator on the
power switch and the “READY” indicator are off.
When the hybrid system is operating, the gasoline engine may automati-
cally start, or the cooling fan may suddenly operate even if the gasoline
engine stops. Do not touch or approach rotating parts such as the fan,
which may lead to fingers or clothing (especially a tie, a scarf or a muffler)
getting caught, resulting in serious injury.
● Do not loosen the coolant reservoir caps while the hybrid system and radi-
ator are hot.
High temperature steam or coolant could spray out.
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5488-2. Steps to take in an emergency
UK AURIS_HV_HB_EE (OM12K47E)NOTICE
■
When adding engine/power control unit coolant
Add coolant slowly after the hybrid system has cooled down sufficiently.
Adding cool coolant to a hot hybrid system too quickly can cause damage to
the hybrid system.
■ To prevent damage to the cooling system
Observe the following precautions:
●Avoid contaminating the coolant with foreign matter (such as sand or dust
etc.).
● Do not use any coolant additive.

5539-1. Specifications
UK AURIS_HV_HB_EE (OM12K47E)
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Vehicle specifications
■Vehicle identification number
The vehicle identification number (VIN) is the legal identifier for
your vehicle. This is the primary identification number for your
Toyota. It is used in registering the ownership of your vehicle.
This number is stamped under
the right-hand front seat.
This number is also on the
manufacturer’s label.
■Engine number
The engine number is stamped
on the engine block as shown.
Vehicle identification

5549-1. Specifications
UK AURIS_HV_HB_EE (OM12K47E)
Engine
Model2ZR-FXE
Ty p e4-cylinder in line, 4-cycle, gasoline
Bore and stroke80.5 × 88.3 mm (3.17 × 3.48 in.)
Displacement1798 cm3 (109.7 cu. in.)
Valve clearance
(engine cold)Automatic adjustment
Fuel
Fuel type
EU area:
Unleaded gasoline conforming to European
standard EN228 only
Except EU area:
Unleaded gasoline only
Research Octane
Number95 or higher
Fuel tank capacity
(Reference)45 L (11.9 gal., 9.9 Imp. gal.)
Electric motor (traction motor)
Ty p ePermanent magnet motor
Maximum output60 kW
Maximum torque207 N•m (21.1 kgf•m, 153 ft•lbf)
Hybrid battery (traction battery)
Ty p eNickel-Metal hydride battery
Voltage7.2 V/module
Capacity6.5 Ah (3HR)
Quantity28 modules
Overall voltage201.6 V

5559-1. Specifications
UK AURIS_HV_HB_EE (OM12K47E)
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Vehicle specifications
*: The engine oil capacity is a reference quantity to be used when changingthe engine oil. Warm up the engine and turn off the hybrid system, wait
more than 5 minutes, and check the oil level on the dipstick.
■
Engine oil selection
“Toyota Genuine Motor Oil” is used in your Toyota vehicle. Toyota
recommends the use of approved “Toyota Genuine Motor Oil”.
Another motor oil of matching quality can also be used.
Oil grade:
0W-20, 5W-30 and 10W-30:
API grade SL “Energy-Conserving”, SM “Energy-Conserving” or SN
“Resource-Conserving”; or ILSAC multigrade engine oil
15W-40:
API grade SL, SM or SN multigrade engine oil
Lubrication system
Oil capacity
(Drain and refill  reference
*)
With filter 4.2 L (4.4 qt., 3.7 Imp. qt.)
Without filter 3.9 L (4.1 qt., 3.4 Imp. qt.)

5569-1. Specifications
UK AURIS_HV_HB_EE (OM12K47E)
Recommended viscosity (SAE):
SAE 0W-20 is filled into your
Toyota vehicle at manufactur-
ing, and the best choice for
good fuel economy and good
starting in cold weather.
If SAE 0W-20 oil is not avail-
able, SAE 5W-30 oil may be
used. However, it should be
replaced with SAE 0W-20 at the
next oil change.
If you use SAE 10W-30 or a
higher viscosity engine oil in
extremely low temperatures,
the engine may become difficult
to start, so SAE 0W-20 or 5W-
30 engine oil is recommended.
Oil viscosity (0W-20 is explained here as an example):• The 0W in 0W-20 indicates the characteristic of the oil which allows cold startability. Oils with a lower value before the W allow
for easier starting of the engine in cold weather.
• The 20 in 0W-20 indicates the viscosity characteristic of the oil
when the oil is at high temperature. An oil with a higher viscosity
(one with a higher value) may be better suited if the vehicle is
operated at high speeds, or under extreme load conditions.
Temperature range anticipated
before next oil change
Preferred

5589-1. Specifications
UK AURIS_HV_HB_EE (OM12K47E)
Cooling system
Capacity (reference)
Gasoline engineWith an exhaust heat
recovery system
Without an exhaust heat
recovery system
Power control unit
7.0 L (7.4 qt., 6.2 Imp. qt.)
6.3 L (6.7 qt., 5.5 Imp. qt.)
2.1 L (2.2 qt., 1.8 Imp. qt.)
Coolant type Use either of the following:
• “Toyota Super Long Life Coolant”
• Similar high-quality ethylene glycol-based non-silicate, non-amine, non-
nitrite, and non-borate coolant with
long-life hybrid organic acid technology
Do not use plain water alone.
Ignition system
Spark plug
MakeDENSO SC16HR11 or DENSO SC20HR11
Gap1.1 mm (0.043 in.)
NOTICE
■ Iridium-tipped spark plugs
Use only iridium-tipped spark plugs. Do not adjust the spark plug gap.
Electrical system
12-volt battery
Open voltage at 20°C
(68 °F): 12.6  12.8 V Fully charged
12.2
 12.4 V Half charged
11 . 8
 12.0 V Discharged
(Voltage is checked 20 minutes after the hybrid
system and all lights are turned off.)
Charging rates5 A max.

5649-1. Specifications
UK AURIS_HV_HB_EE (OM12K47E)
■Use of ethanol blended gasoline in a gasoline engine
Toyota allows the use of ethanol blended gasoline where the ethanol content
is up to 10%. Make sure that the ethanol blended gasoline to be used has a
Research Octane Number that follows the above.
■ If your engine knocks
●Consult any authorized Toyota dealer or repairer, or another duly qualified
and equipped professional.
● You may occasionally notice light knocking for a short time while accelerat-
ing or driving uphill. This is normal and there is no need for concern.
Fuel infor mation
EU area:
You must only use unleaded gasoline conforming to European
standard EN228.
Select unleaded gasoline with a Research Octane Number of 95
or higher for optimum engine performance.
Except EU area:
You must only use unleaded gasoline.
Select unleaded gasoline with a Research Octane Number of 95
or higher for optimum engine performance.