roof TOYOTA AVALON 2001 Service User Guide
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2001, Model line: AVALON, Model: TOYOTA AVALON 2001Pages: 1897, PDF Size: 26.61 MB
Page 340 of 1897
BO2PL-01
H12128
:7 Clips
H03125H12122H12806
2 Clips w/o Speaker:
w/ Speaker:
H07599
BO-70
- BODYBACK WINDOW GLASS
1855 Author: Date:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE REAR SEAT (See page BO-120)
2. REMOVE ROOF SIDE INNER GARNISH
(a) Using a screwdriver, remove the roof side inner garnish.
HINT:
Tape the screwdriver tip before use.
(b) Employ the same manner described above to the other
side.
3. REMOVE HIGH-MOUNTED STOP LIGHT
Remove the high-mounted stop light as shown in the illustra-
tion, then disconnect the connector.
4. REMOVE PACKAGE TRAY TRIM
(a) Using a screwdriver, remove the 3 rear seat belt bezel.
HINT:
Tape the screwdriver tip before use.
Page 341 of 1897
H12124
2 Clips
H12161
Claw
Claw
H121623 Clips
H08965
H10479
Protective
Tape
- BODYBACK WINDOW GLASS
BO-71
1856 Author: Date:
2001 AVALON (RM808U)
(b) Remove the package tray trim as shown in the illustration.
5. REMOVE UPPER BLACK SILENCER
6. w/ Rear personal light:
REMOVE REAR PERSONAL LIGHT
(a) Using a screwdriver, remove the rear personal light, then
disconnect the connector.
HINT:
Tape the screwdriver tip before use.
(b) Employ the same manner described above to the other
side.
7. REMOVE ROOF HEADLINING
Disengage the 3 clips and remove the rear side of roof headlin-
ing.
8. DISCONNECT DEFOGGER WIRE CONNECTOR
9. REMOVE BACK WINDOW MOULDING
(a) Using a knife, cut off the moulding as shown.
NOTICE:
Do not damage the body with the knife.
(b) Remove the remaining moulding.
10. REMOVE BACK WINDOW GLASS
(a) Insert a piano wire between body and glass and let it pass
through.
(b) Tie both wire ends to wooden blocks or similar objects.
HINT:
Apply protective tape to the outer surface to keep the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and exterior.
Page 400 of 1897
BO2OW-02
H15908
Rear SeatbackRear Seat Cushion
Upper Back Silencer
w/ Speaker:
High-mounted Stop Light
Luggage Compartment Door
Luggage Compartment
Weatherstrip
Luggage Compartment
Door Hinge Arm
w/o Speaker:
High-mounted
Stop Light
Rear Seat Belt Bezel
Rear Seat Belt Bezel
LH Roof Side
Inner Garnish
CRS Tether Anchor
Bracket Cover
Package Tray Trim
RH Roof Side Inner GarnishPin
Torsion Bar
Torsion Bar Clamp
RH Inner Luggage
Compartment Trim CoverFront LH Luggage Compartment
Trim Cover
LH Inner Luggage
Compartment Trim Cover
Front Luggage
Compartment
Trim Cover
Luggage Compartment Side Tray
Luggage Compartment
Floor Mat
Luggage Compartment
Side Cover
Luggage Compartment Door
Cover
No. 1 Luggage Compartment
Trim Hook
RH Rear Floor
Finish Side Plate
Rear Floor
Finish Plate
No. 1 Luggage
Compartment Trim Hook
Spare Wheel Cover Clamp
Luggage Compartment
Door Lock Cylinder
Rear Combination
Light
Spare Wheel CoverLH Rear Floor
Finish Side Platex4
x3
Backup Light
Rear Combination Light
Luggage Compartment Door Striker
Backup
Light
x3x4
Luggage Compartment Door LockLicense Plate Light
N´m (kgf´cm, ft´lbf) : Specified torque
7.8 (80, 69 in.´lbf)
7.8 (80, 69 in.´lbf)
Luggage
Compartment
Outside
Garnish
41 (420, 30)
41 (420, 30)
No. 1 Upper Back Panel Hole Cover
Room Partition
Reinforcement
Door Inside
Handle Bezel
5.4 (55, 48 in.´lbf)
Luggage Door Lock
Opener Assembly
5.4 (55, 48 in.´lbf)
BO-30
- BODYLUGGAGE COMPARTMENT DOOR AND HINGE
1815 Author: Date:
2001 AVALON (RM808U)
LUGGAGE COMPARTMENT DOOR AND HINGE
COMPONENTS
Page 405 of 1897
H12128
:7 Clips
H03125H12122H12806
w/o Speaker:
w/ Speaker:
2 Clips
H07599
H12124
2 Clips BO-32
- BODYLUGGAGE COMPARTMENT DOOR AND HINGE
1817 Author: Date:
2001 AVALON (RM808U)
17. REMOVE ROOF SIDE INNER GARNISH
(a) Using a screwdriver, remove the roof side inner garnish.
HINT:
Tape the screwdriver tip before use.
(b) Employ the same manner described above to the other
side.
18. REMOVE HIGH-MOUNTED STOP LIGHT
Remove the high-mounted stop light as shown in the illustra-
tion, then disconnect the connector.
19. REMOVE PACKAGE TRAY TRIM
(a) Using a screwdriver, remove the 3 rear seat belt bezel.
HINT:
Tape the screwdriver tip before use.
(b) Remove the package tray trim as shown in the illustration.
20. REMOVE UPPER BACK SILENCER
21. REMOVE TORSION BAR
(a) Disconnect the torsion bars from the torsion bar clamp,
then remove the torsion bar clamp.
Page 417 of 1897
BO2PH-01
H12701
Rear Seatback
Rear Seat CushionRH Rear Seat Inner with Center Belt
Roof Side Inner Garnish
Rear Door Opening Trim
Quarter WIndow Glass LH Rear Seat Inner with Center Belt
Non-reusable part
18 (185, 13)
41 (420, 30)
18 (185, 13)
BO-64
- BODYQUARTER WINDOW GLASS
1849 Author: Date:
2001 AVALON (RM808U)
QUARTER WINDOW GLASS
COMPONENTS
Page 419 of 1897
H12160
a
b
c
b - b a - a
c - ca
b
c
B
AB
AB BO-68
- BODYQUARTER WINDOW GLASS
1853 Author: Date:
2001 AVALON (RM808U)
5. APPLY ADHESIVE
(a) Cut off the tip of the cartridge nozzle.
Part No. 08850-00801 or equivalent
HINT:
After cutting off the tip, use all adhesive within the time de-
scribed in the table below.
TemperatureTackfree time
35 °C (95 °F)15 minutes
20 °C (68 °F)100 minutes
5 °C (41 °F)8 hours
(b) Load the cartridge into the sealer gun.
(c) Coat the glass with adhesive as shown in the illustration.
A: 8.0 mm (0.315 in.)
B: 13.5 mm (0.531 in.)
6. INSTALL QUARTER WINDOW GLASS
(a) Install the glass to the body.
(b) Hold the glass in place securely with a protective tape or
equivalent until the adhesive hardens.
NOTICE:
Take care not to drive the vehicle during the time described
in the table below.
TemperatureMinimum time prior to driving the vehicle
35 °C (95 °F)1.5 hours
20 °C (68 °F)5 hours
5 °C (41 °F)24 hours
7. INSPECT FOR LEAKS AND REPAIR
NOTICE:
Conduct a leak test after hardening time has elapsed.
8. INSTALL ROOF SIDE INNER GARNISH
9. INSTALL REAR DOOR OPENING TRIM
10. INSTALL REAR SEAT (See page BO-123)
Page 420 of 1897
BO2PI-01
H12128
:7 Clips
H12156
Protective
Tape
H12157
- BODYQUARTER WINDOW GLASS
BO-65
1850 Author: Date:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE REAR SEAT (See page BO-120)
2. REMOVE REAR DOOR OPENING TRIM
3. REMOVE ROOF SIDE INNER GARNISH
Using a screwdriver, remove the roof side inner garnish.
HINT:
Tape the screwdriver tip before use.
4. REMOVE QUARTER WINDOW GLASS
(a) Insert a piano wire between body and glass and let it pass
through.
(b) Tie both wire ends to wooden blocks or similar objects.
HINT:
Apply protective tape to the outer surface to keep the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and exterior.
(c) Cut the adhesive by pulling the piano wire around it.
HINT:
Cut the adhesive areas as shown in the illustration, leaving the
adhesive where the clips are.
Page 422 of 1897
BO2PA-01
H12140
Roof Drip Side Finish Center Moulding BO-50
- BODYROOF DRIP SIDE FINISH CENTER MOULDING
1835 Author: Date:
2001 AVALON (RM808U)
ROOF DRIP SIDE FINISH CENTER MOULDING
COMPONENTS
Page 423 of 1897
BO2PC-01
H10545
Primer M
Primer M
A BO-52
- BODYROOF DRIP SIDE FINISH CENTER MOULDING
1837 Author: Date:
2001 AVALON (RM808U)
INSTALLATION
1. CLEAN CONTACT SURFACE OF BODY
(a) Using a heat light, heat the moulding surface to 40 - 60
°C (104 - 140 °F).
NOTICE:
Do not heat the body excessively.
(b) Using a knife, cut away any rough areas on the body.
NOTICE:
Be careful not to damage the body.
(c) Wipe off stains with cleaner.
2. If reusing the moulding:
CLEAN MOULDING
(a) Using a heat light, heat the moulding surface to 20 - 30
°C (68 - 86 °F).
NOTICE:
Do not heat the moulding excessively.
(b) Using a knife, cut the remaining adhesive from the mould-
ing.
NOTICE:
Be careful not to damage the moulding.
(c) Wipe off stains with cleaner.
3. COAT CONTACT SURFACE OF BODY WITH PRIMER
ºMº
Using a brush, coat the contact surface on the body with Primer
M as shown in the illustration.
Front and rear end:
A: 60 mm (2.36 in.)
NOTICE:
Allow 3 minutes or more to dry the primer cared sur-
face.
Do not coat the adhesive.
Do not keep any of the opened Primer M for later use.
Page 424 of 1897
H10546
Adhesive
Adhesive
Primer M10.0 mm
(0.394 in.)
7.0 mm
(0.276 in.)
A
- BODYROOF DRIP SIDE FINISH CENTER MOULDING
BO-53
1838 Author: Date:
2001 AVALON (RM808U)
4. APPLY ADHESIVE
(a) Cut off the tip of the cartridge nozzle.
Part No. 08850-00801 or equivalent
HINT:
After cutting off the tip, use all adhesive within the time de-
scribed in the table below.
TemperatureTackfree time
35 °C (95 °F)15 minutes
20 °C (68 °F)100 minutes
5 °C (41 °F)8 hours
(b) Load the cartridge into the sealer gun.
(c) Apply adhesive to the hatched area in the illustration for
both front and rear of the vehicle.
Front end:
A: 35 mm (1.38 in.)
Rear end:
A: 35 mm (1.38 in.)
HINT:
When removing the moulding, apply adhesive well to the part
where the body sealer is removed.
5. INSTALL MOULDING
Push the moulding to the body.
NOTICE:
Make sure that the body and moulding are heated to
a proper temperature.
Do not depress the adhesive coated parts excessive-
ly but just hold them down with your thumb.
Scrape off any overflowing adhesive with a plastic
spatula and clean the surface with a dry rag.
Take care not to drive the vehicle during the time de-
scribed in the table below.
TemperatureMinimum time prior to driving the vehicle
35 °C (95 °F)1.5 hours
20 °C (68 °F)5 hours
5 °C (41 °F)24 hours