roof TOYOTA AVALON 2001 Service Service Manual

BO2PE-01
H12155
: Specified torqueN´m (kgf´cm, ft´lbf)

Non-reusable partHood To Cowl Top Seal Cowl Top Ventilator LouverWiper Arm Windshield Upper Moulding
Windshield GlassFront Door
Opening Trim Front Pillar Garnish
24 (248, 18)
Roof Headlining
Assist Grip
DamInner Rear View Mirror
Sun Visor
Holder Sun Visor
Inner Rear View
Mirror Cover
Holder
Roof Console Box Front Pillar Garnish
Front Door
Opening Trim
Retainer
24 (248, 18)

No. 1 Stopper

No. 2 Stopper

No. 2
Stopper
w/ Sliding roof:
Sliding Roof
Opening Trim




Dam

Lens

No. 1 Stopper
- BODYWINDSHIELD
BO-55
1840 Author
: Date
:
2001 AVALON (RM808U)
WINDSHIELD
COMPONENTS

BO2821
H00679
H12153
w/o Rain gutter:
H12154
a
b
b - b a - aa
b w/ Rain gutter: BO-62
- BODYWINDSHIELD
1847 Author
: Date
:
2001 AVALON (RM808U)
12. INSTALL WINDSHIELD GLASS AND MOULDING
(a) Install the glass, aligning the reference marks using a suc-
tion rubber.
HINT:
Check to see that the stoppers are attached to the body correct-
ly.
(b) Lightly press the glass front surface for close contact.
(c) Correct insufficient or protruded adhesive agent using a
spatula.
HINT:
Apply adhesive agent up to the windshield glass edge.
(d) Install a new windshield moulding to the windshield glass
before the adhesive agent hardens.
HINT:
Install the moulding, aligning the center of moulding with the
center of body.
(e) Remove any excessive adhesive agent before it hardens.
(f) Hold the glass and moulding in place securely with a pro-
tective tape or equivalent until the adhesive hardens.
NOTICE:
Take care not to drive the vehicle during the time described
in the table below.
TemperatureMinimum time prior to driving the vehicle
35 °C (95 °F)1.5 hours
20 °C (68 °F)5 hours
5 °C (41 °F)24 hours
13. INSPECT FOR LEAK AND REPAIR
NOTICE:
Conduct a leak test after the hardening time has elapsed.
14. w/ Sliding roof:
INSTALL SLIDING ROOF OPENING TRIM
15. INSTALL ASSIST GRIP
16. INSTALL COWL TOP VENTILATOR LOUVER
17. INSTALL HOOD TO COWL TOP SEAL
18. INSTALL WIPER ARMS
(a) Operate the wiper motor once and turn the wiper switch
OFF.
(b) Install the wiper arms and tighten nuts by hand.

H12134
A
BC
B
- BODYWINDSHIELD
BO-63
1848 Author
: Date
:
2001 AVALON (RM808U)
(c) Adjust the installation position of the wiper arms to the
position as shown in the illustration.
A: 52 mm (2.05 in.)
B: 30 ± 10 mm (1.18 ± 0.39 in.)
C: 21.3 mm (0.839 in.)
(d) Torque the 2 nuts.
Torque: 24 N´m (248 kgf´cm, 18 ft´lbf)
(e) Install the 2 wiper arm head caps.
19. INSTALL FRONT PILLAR GARNISH
20. INSTALL FRONT DOOR OPENING TRIMS
21. INSTALL ROOF CONSOLE BOX
22. INSTALL SUN VISORS AND HOLDERS
23. INSTALL INNER REAR VIEW MIRROR

BO2PF-01
H12143
H12144
H121452 Clips
H12129
BO-56
- BODYWINDSHIELD
1841 Author
: Date
:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE INNER REAR VIEW MIRROR
(a) w/ Electrochromic rear view mirror:
Using a screwdriver, remove the inner rear view mirror
cover.
HINT:
Tape the screwdriver tip before use.
(b) w/ Electrochromic rear view mirror:
Disconnect the connector.
(c) Remove the inner rear view mirror as shown in the illustra-
tion.
2. REMOVE SUN VISORS AND HOLDERS
3. REMOVE ROOF CONSOLE BOX
(a) Using a screwdriver, remove the map light lens.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 3 screws and roof console box, then discon-
nect the connector.
4. REMOVE FRONT DOOR OPENING TRIMS
5. REMOVE FRONT PILLAR GARNISH
(a) Remove the front pillar garnish.
(b) Employ the same manner described above to the other
side.
6. REMOVE WIPER ARMS
7. REMOVE HOOD TO COWL TOP SEAL
8. REMOVE COWL TOP VENTILATOR LOUVER
(a) Using a clip remover, remove the 2 clips.
(b) Remove the cowl top ventilator louver as shown in the il-
lustration.
9. REMOVE ASSIST GRIP
10. w/ Sliding roof:
REMOVE SLIDING ROOF OPENING TRIM

I13657
*2 *1
*3
W-BW-B
*4
B8
Buckle Switch
LH
21
R-W
R-W 6
BC1 ID19
R-WR-W16
B4Body ECU
DBKL
J14
J/C
W-B
W-B 11
J11 J/C
AA
BK
*1: w/ Sliding Roof
*2: w/o Power Seat
*3: w/o Driving Position Memory
*4: w/ Driving Position MemoryBC1 CC DI-658
- DIAGNOSTICSBODY CONTROL SYSTEM
814 Author
: Date
:
2001 AVALON (RM808U)
Driver buckle switch circuit
WIRING DIAGRAM
DI6LY-01

I13658
*1 *2
*2 *1*2
W-B
11
*1
*1
W-B
21 B9
Buckle Switch RH
2
*2
A
J10
J/CBN6
GG
*1BD1
IM26
*2
G17
B5
GBody ECU
1 S11Seat Belt
Warning Occupant
Detection Sensor
R-W 8
BD12
W-R4
B5
*2
PBKL
SEAT
*1: w/ Sliding Roof
*2: w/o Power Seat
*1IM2 BD1
W-B
W-B
W-BW-B
*1
W-R W-R DI-660
- DIAGNOSTICSBODY CONTROL SYSTEM
816 Author
: Date
:
2001 AVALON (RM808U)
Passenger buckle switch and seat belt warning occupant detec-
tion sensor
CIRCUIT DESCRIPTION
This circuit detects the conditions of the passenger buckle switch and the seat belt warning occupant detec-
tion sensor, and makes the passenger seat belt warning flash.
WIRING DIAGRAM
DI6LZ-01

SS-36
- SERVICE SPECIFICATIONSBODY ELECTRICAL
152 Author
: Date
:
2001 AVALON (RM808U) ENGINE COOLANT TEMPERATURE SENDER GAUGE (Resistance)
Temperature °C (°F)Resistance (W)
A - BApprox. 250 W
C - DApprox. 250 W
LIGHT FAILURE RELAY (Wire Harness Side)
3 - Ground (Light control switch OFF)No voltage
3 - Ground (Light control switch TAIL or HEAD)Battery positive voltage
4 - Ground (Ignition switch LOCK or ACC)No voltage
4 - Ground (Ignition switch ON)Battery positive voltage
7 - Ground (Stop light switch OFF)No voltage
7 - Ground (Stop light switch ON)Battery positive voltage
8 - Ground (Ignition switch LOCK or ACC)No voltage
8 - Ground (Ignition switch ON)Battery positive voltage
SLIDING ROOF CONTROL RELAY AND SWITCH (Wire Harness Side)
8 - Ground (Ignition switch LOCK or ACC)* No voltage
8 - Ground (Ignition switch ON)Battery positive voltage
5 - Ground (Constant)Battery positive voltage
*: Exceptions: For 60 seconds after the ignition switch ON"OFF (ACC) or until driver or passenger door is
opened after the ignition switch ON"OFF (ACC).

SS-38
- SERVICE SPECIFICATIONSBODY
154 Author
: Date
:
2001 AVALON (RM808U) FRONT WIPER AND WASHER
---
Wiper arm x Wiper motor and link assembly2424818
Wiper motor and link assembly x Body7.07162 in.´lbf
Wiper motor x Wiper link7.57666 in.´lbf
SLIDING ROOF---
Sliding roof glass assembly x Drive cable4.04135 in.´lbf
Drive gear x Body5.45548 in.´lbf
Sliding roof bracket x Body5.45548 in.´lbf
Sliding roof bracket x Sliding roof assembly5.45548 in.´lbf
Sliding roof assembly x Body5.45548 in.´lbf
INSTRUMENT PANEL---
Front passenger airbag assembly x Instrument panel reinforcement2020415
Steering wheel set nut5051037
FRONT SEAT---
Front seat assembly x Body3737527
Front seat cushion x Front seat adjuster1818513
Front seatback x Front seat adjuster4344032
Front seatback x Center armrest4142030
REAR SEAT---
Rear seatback x Center armrest5.96052 in.´lbf
Rear seatback x Body Center4142030
Rear seatback x Body LH, RH Side1818513
SEAT BELT---
Front seat outer belt shoulder anchor x Adjuster anchor4142030
Front seat outer belt floor anchor x Body4142030
Front seat outer belt retractor x Body Upper bolt7.57666 in.´lbf
Front seat outer belt retractor x Body Lower bolt4142030
Front seat adjustable anchor x Body4142030
Front seat inner belt x Seat adjuster4142030
Front seat center belt x Seat adjuster4142030
Rear seat outer belt floor anchor x Body4142030
Rear seat outer belt retractor x Body4142030