roof TOYOTA AVALON 2001 Service Repair Manual
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Page 9 of 1897
N13790
Low Pressure
Service Valve
High Pressure
Service Valve
I12287
Properly
Charged
Insufficiently
Charged
- AIR CONDITIONINGAIR CONDITIONING SYSTEM
AC-13
1935 Author: Date:
2001 AVALON (RM808U)
3. CHARGE REFRIGERANT INTO REFRIGERANT SYS-
TEM
If there is no leak after refrigerant leak check, charge the proper
amount of refrigerant into refrigeration system.
CAUTION:
Never run the engine when charging the system
through the high pressure side.
Do not open the low pressure hand a valve when the
system is being charged with liquid refrigerant.
(a) Open the high pressure hand valve fully.
(b) Charge specified amount of refrigerant, then close the
high pressure hand valve.
HINT:
A fully charged system is indicated by the sight glass being free
of any bubbles.
(c) Charge partially refrigeration system with refrigerant.
(1) Set vehicle in these conditions:
Running engine at 1,500 rpm
Blower speed control set at ºHIº
Temperature control set at ºMAX. COOLº
Air inlet control set at ºRECIRCº
Fully open doors (Sliding roof: closed)
(2) Open the low pressure hand valve.
CAUTION:
Do not open the high pressure hand valve.
(d) Charge refrigerant until bubbles disappear and check the
pressure on the gauge through the sight glass.
(e) Replenishment to be 100 ± 50 g after bubbles disapper.
Page 217 of 1897
I21285
I21286
Hawaii, A. Samoa: 7
Guam, Saipan: 9
Puerto Rico: 11
Taiwan (R.O.C): 9
- BODY ELECTRICALCOMPASS
BE-65
1669 Author: Date:
2001 AVALON (RM808U)
NOTICE:
Do not perform circling calibration of the compass in
a place where the earth's magnetic field is subject to
interference by artificial magnetic fields (under-
ground parking, under a steel tower, between build-
ings, roof parking, near a crossing, near a large ve-
hicle, etc.).
During calibration, do not operate electric systems
(moonroof, power windows, etc.) as they may inter-
fere with the calibration.
If you want to cancel the calibration before it is com-
plete, push the ºMODEº button again.
HINT:
A compass could be magnetized during by vessels of freight
cars. Before delivery, therefore, make sure to perform calibra-
tion and ensure that calibration can be done. If cannot be done
(cannot complete in spite of driving round several times), it may
be caused by magnetization. Demagnetize the vehicle using a
demagnetizer and preform calibration again.
3. PERFORM DEVIATION CALIBRATION
(a) Stop the vehicle and push the ºMODEº button several
times until ºZONE XXº appears on the calender display.
(b) Then push the ºRESET/ADJº button, referring to the fol-
lowing map to select the number of the zone where the
vehicle is.
(c) After calibration, push the ºMODEº button several times
until the calendar display returns to the normal mode.
Page 251 of 1897
BE1DL-01
I13328
w/ Sliding roof:
w/o Sliding roof:
N12373
ON
N20159
ON
OFFOhmmeter
I13329
ON
OFF
Z07389
- BODY ELECTRICALINTERIOR LIGHT SYSTEM
BE-31
1635 Author: Date:
2001 AVALON (RM808U)
INSPECTION
1. INSPECT FRONT PERSONAL LIGHT CONTINUITY
Switch positionTester connectionSpecified condition
OFF1 - 3No continuity
-2 - 3No continuity
ON1 - 3Continuity
If continuity is not as specified, replace the light assembly or
bulb.
2. INSPECT REAR INTERIOR LIGHT CONTINUITY
Switch positionTester connectionSpecified condition
OFF1 - 2No continuity
ON1 - 2Continuity
If continuity is not as specified, replace a bulb or rear personal
light.
3. INSPECT DOOR COURTESY SWITCH CONTINUITY
(a) Check that continuity exists between terminal and the
switch body with the switch ON (switch pin released:
opened door).
(b) Check that no continuity exists between terminal and the
switch body withe the swtich OFF (switch pin pushed in:
closed doors).
If operation is not as specified, replace the switch.
4. INSPECT VANITY LIGHT CONTINUITY
Switch positionTester connectionSpecified condition
OFF1 - 2No continuity
ON1 - 2Continuity
If continuity is not as specified, replace bulb or vanity light.
5. INSPECT LUGGAGE COMPARTMENT LIGHT CONTI-
NUITY
Switch positionTester connectionSpecified condition
OFF-No continuity
ON1 - 2Continuity
If continuity is not as specified, replace the light.
Page 276 of 1897
I12518
1. ECU-IG NO. 1 Fuse - 5 A
2. ECU-B NO. 2 Fuse - 7.5 A
3.TAIL Fuse - 10 A
4. SEAT HTR Fuse - 20 A
5. FR P/W Fuse - 20 A
6.GAUGE NO. 1 Fuse - 10 A
7. HTR Fuse - 10 A
8. FOG Fuse - 15 A
9. TURN Fuse - 7.5 A
10. A/C Fuse - 10 A
11. RADIO Fuse - 15 A
12. PANEL Fuse - 5 A
13.FL P/W Fuse - 25 A
14.PWR OUTLET NO. 1 Fuse - 15 A
15. ECU-ACC Fuse - 5 A
16. SRS ACC Fuse - 10 A
17. MIR HTR Fuse - 10 A
18. PWR OUTLET NO. 2 Fuse - 15 A
19. GAUGE NO. 2 Fuse - 10 A
20. OBDII Fuse - 7.5 A
21.STOP Fuse - 15 A
22.DOME Fuse - 7.5 A
23. OPNER Fuse - 5 A
24.RL P/W Fuse - 20 A
25.RR P/W Fuse - 20 A
26. WIP Fuse - 25 A
27.ECU-IG NO. 2 Fuse - 10 A
28.CIG Fuse - 15 A
29.DOOR NO. 1 Fuse - 25 A
30. SUN ROOF Fuse - 30 A
31. DEF Fuse - 40 A
32.PWR SEAT Fuse - 30 A Fuses:
Driver Side Junction Block:
2526
31
32
1234568
21222324
7910
27282930
Relays:
A. FOG Relay
B. DEF Relay
C. IG1 Relay
D. TAIL Relay
E. PWR Relay
F. N/F-1
G.N/F-2
AB
C
D E F G
11121314151718161920
- BODY ELECTRICALPOWER SOURCE
BE-1 1
1615 Author: Date:
2001 AVALON (RM808U)
Page 303 of 1897
BE1E2-01
I04045
Wire Harness Side:
- BODY ELECTRICALSLIDING ROOF SYSTEM
BE-103
1707 Author: Date:
2001 AVALON (RM808U)
INSPECTION
1. INSPECT SLIDING ROOF CONTROL SWITCH CONTI-
NUITY
Switch positionTester connectionSpecified condition
Slide Open2 - 3Continuity
Tilt Up1 - 2Continuity
If continuity is not as specified, replace the switch.
2. INSPECT SLIDING ROOF CONTROL ASSEMBLY CIR-
CUIT
Disconnect the connector from the assembly and inspect the
connector on the wire harness side, as shown in the chart.
Tester connectionConditionSpecified condition
3 - Ground
Driver's door courtesy switch ºONº
(Door opened)Continuity3 Ground
(DCTY)Driver's door courtesy switch ºOFFº
(Door closed)No continuity
4 - Ground
Passenger's door courtesy switch ºONº
(Door opened)Continuity4 Ground
(PCTY)Passenger's door courtesy switch ºOFFº
(Door closed)No continuity
5 - Ground
(+B)ConstantBattery positive voltage
7 - Ground
(E)ConstantContinuity
8 - GroundIgnition switch LOCK or ACCNo voltage8 Ground
(IG)Ignition switch ONBattery positive voltage
9 - Ground
(DOWN)Sliding roof control switch OPEN / DOWNContinuity
9 - Ground
(DOWN)Sliding roof control switch CLOSE / UPNo continuity
10 - GroundSliding roof control switch CLOSE / UPContinuity10 Ground
(UP)Sliding roof control switch OPEN / DOWNNo continuity
*: Exceptions: During 60 second period after ignition switch ON
" OFF (ACC) or until driver of passenger door in opened after
ignition switch ON " OFF (ACC).
If circuit is as specified, replace the assembly.
Page 304 of 1897
BE0IP-06
I12542
Instrument Panel Junction Block
Sun Roof Fuse
GAUGE No,1 FuseIgnition Switch Sliding Roof Assembly
Sliding Roof Switch
Sliding Roof Control ECU
Door Courtesy Switch
BE-102
- BODY ELECTRICALSLIDING ROOF SYSTEM
1706 Author: Date:
2001 AVALON (RM808U)
LOCATION
Page 305 of 1897
BE0O9-02
Sliding Roof reverses during close (down) operation.
Start
Mechanical check
Replace sliding roof motor with ECU. Perform forced operation.*
*: Holding the CLOSE/UP (OPEN/DOWN) switch pressed inhibits the jam protection function at approx.
10 sec. after starting the reverse operation.
If the switch remains pressed any longer, the sliding door starts close operation and it stops when
detecting the fully closed position.
CLOSE/UP
(OPEN/DOWN)
SWITCHON
OFF
Close
(Down)
Roof OperationStop Forced Operation Reverse
Stop
Close (Down)
Close Position Approx. 10 sec.
HINT:
At approx. 10 sec. after starting the reverse operation, it is switched to the forced close (down) operation.
- BODY ELECTRICALSLIDING ROOF SYSTEM
BE-101
1705 Author: Date:
2001 AVALON (RM808U)
SLIDING ROOF SYSTEM
TROUBLESHOOTING
Page 311 of 1897
- BODY ELECTRICALTROUBLESHOOTING
BE-7
1611 Author: Date:
2001 AVALON (RM808U)
WIRELESS DOOR LOCK CONTROL SYSTEM
This system uses the multiplex communication system, so check diagnosis system of the multiplex commu-
nication system before checking the body control system.
Some functions of wireless door lock control system do not operate.
HINT:
Troubleshooting of the wireless door lock control system is based on the premise that the door lock
control system is operating normally. Accordingly, before troubleshooting the wireless door lock control
system, first make certain that the door lock control system is operating normally.
If the trouble still reappears even though there are no abnormalities in any of the other circuits, then
check and replace the Wireless Door Lock Control Receiver as the last step.
SLIDING ROOF SYSTEM:
SymptomSuspect AreaSee page
Sliding roof system does not operate.
(Door Lock does not operate)1. SUN ROOF Fuse
2. GAUGE Fuse
3. Wire Harness-
-
-
Sliding roof system does not operate.
(Door Lock is normal)
1. Sliding Roof Control Switch
2. Sliding Roof Motor and Limit Switch
3. Sliding Roof Control Relay
4. Wire HarnessBE-103
BE-103
BE-103
-
Sliding roof system operates abnormally.
1. Sliding Roof Control Switch
2. Sliding Roof Motor and Limit Switch
3. Sliding Roof Control Relay
4. Wire HarnessBE-103
BE-103
BE-103
-
Sliding roof system stops operation half way.
(Stones of foreign material trapped in motor assembly)1. Sliding Roof Control Relay and Switch
2. Sliding Roof Motor and Limit Switch
3. Wire HarnessBE-103
BE-103
-
ºKey-of f Sliding Roofº operation does not operate.
1. DOOR Fuse
2. GAUGE Fuse
3. Ignition Switch
4. Body ECU
5. Wire Harness-
-
BE-16
BE-16
-
POWER SEAT CONTROL SYSTEM (w/o Driving position memory driver's seat):
SymptomSuspect AreaSee page
Power seat does not operate.
(Door lock system does not operate)1. DOOR Fuse
2. Wire Harness-
-
Power seat does not operate.
(Door lock system is normal)1. Power Seat Swtich (D,P)
2. Wire HarnessBE-105
-
ºSlide operationº does not operate.
1. Power Seat Switch (D, P)
2. Slide Motor (D, P)
3. Wire HarnessBE-16
BE-105
-
ºFront vertical Operationº does not operate.
1. Power Seat Switch (D, P)
2. Front Vertical Motor (D, P)
3. Wire HarnessBE-105
BE-105
-
ºRear verticalº does not operate.
1. Power Seat Switch
2. Rear Vertical Motor
3. Wire HarnessBE-105
BE-105
-
ºReclining Operationº does not operate.
1. Power Seat Switch (D, P)
2. Reclining Motor (D, P)
3. Wire HarnessBE-105
BE-105
-
(D): Driver's Seat
(P): Passenger's Seat
Page 335 of 1897
BO2PK-01
H12166
w/ Rear personal light:
Rear Personal Light
RH Roof Side
Inner Garnish
Back Window
Moulding
Back Window Glass
w/ Speaker:
High-mounted
Stop Light
LH Roof Side Inner Garnish
Package Tray Trim
Upper Back Silencer
Rear Seatback
Rear Seat
Outer Belt RH
Rear Seat Inner
with Center Belt Rear Seat Cushion Roof Headlining
Rear Door
Opening Trim No. 1 Stopper
No. 2 Stopper
No. 1 Stopper
No. 2 Stopper
: Specified torque
N´m (kgf´cm, ft´lbf)
Non-reusable partw/o Speaker:
High-mounted Stop Light
Rear Seat Inner Belt
41 (420, 30)
41 (420, 30)41 (420, 30)
18 (185, 13)
18 (185, 13)
Rear Seat Outer Belt LH
- BODYBACK WINDOW GLASS
BO-69
1854 Author: Date:
2001 AVALON (RM808U)
BACK WINDOW GLASS
COMPONENTS
Page 339 of 1897
H08966
BO-76
- BODYBACK WINDOW GLASS
1861 Author: Date:
2001 AVALON (RM808U)
HINT:
Confirm that the moulding is attached to the body panel as
shown in the illustration.
(b) Hold the back window glass in place securely with a pro-
tective tape or equivalent until the adhesive hardens.
NOTICE:
Take care not to drive the vehicle during the time described
in the table below.
TemperatureMinimum time prior to driving the vehicle
35 °C (95 °F)1.5 hours
20 °C (68 °F)5 hours
5 °C (41 °F)24 hours
12. INSPECT FOR LEAK AND REPAIR
NOTICE:
Conduct a leak test after hardening time has elapsed.
13. CONNECT DEFOGGER WIRE CONNECTOR
14. INSTALL ROOF HEADLINING
15. w/ Rear personal light:
INSTALL REAR PERSONAL LIGHT
16. INSTALL UPPER BACK SILENCER
17. INSTALL PACKAGE TRAY TRIM
18. INSTALL HIGH-MOUNTED STOP LIGHT
19. INSTALL ROOF SIDE INNER GARNISH
20. INSTALL REAR SEAT (See page BO-123)