TOYOTA AVALON 2001 Service Repair Manual

H12158
Protective
Tape
BO-66
- BODYQUARTER WINDOW GLASS
1851 Author
: Date
:
2001 AVALON (RM808U)
(d) Let the piano wire pass as shown in the illustration, cut off
the left adhesive around the clips.
NOTICE:

Do not damage the glass retainer.

When separating the glass, take care not to damage
the paint and interior and exterior ornaments.
(e) Remove the glass.
NOTICE:
Leave of the adhesive on the body as much as possible
when cutting off the glass.

BO2PA-01
H12140
Roof Drip Side Finish Center Moulding BO-50
- BODYROOF DRIP SIDE FINISH CENTER MOULDING
1835 Author
: Date
:
2001 AVALON (RM808U)
ROOF DRIP SIDE FINISH CENTER MOULDING
COMPONENTS

BO2PC-01
H10545
Primer M
Primer M
A BO-52
- BODYROOF DRIP SIDE FINISH CENTER MOULDING
1837 Author
: Date
:
2001 AVALON (RM808U)
INSTALLATION
1. CLEAN CONTACT SURFACE OF BODY
(a) Using a heat light, heat the moulding surface to 40 - 60
°C (104 - 140 °F).
NOTICE:
Do not heat the body excessively.
(b) Using a knife, cut away any rough areas on the body.
NOTICE:
Be careful not to damage the body.
(c) Wipe off stains with cleaner.
2. If reusing the moulding:
CLEAN MOULDING
(a) Using a heat light, heat the moulding surface to 20 - 30
°C (68 - 86 °F).
NOTICE:
Do not heat the moulding excessively.
(b) Using a knife, cut the remaining adhesive from the mould-
ing.
NOTICE:
Be careful not to damage the moulding.
(c) Wipe off stains with cleaner.
3. COAT CONTACT SURFACE OF BODY WITH PRIMER
ºMº
Using a brush, coat the contact surface on the body with Primer
M as shown in the illustration.
Front and rear end:
A: 60 mm (2.36 in.)
NOTICE:

Allow 3 minutes or more to dry the primer cared sur-
face.

Do not coat the adhesive.

Do not keep any of the opened Primer M for later use.

H10546
Adhesive
Adhesive
Primer M10.0 mm
(0.394 in.)
7.0 mm
(0.276 in.)
A
- BODYROOF DRIP SIDE FINISH CENTER MOULDING
BO-53
1838 Author
: Date
:
2001 AVALON (RM808U)
4. APPLY ADHESIVE
(a) Cut off the tip of the cartridge nozzle.
Part No. 08850-00801 or equivalent
HINT:
After cutting off the tip, use all adhesive within the time de-
scribed in the table below.
TemperatureTackfree time
35 °C (95 °F)15 minutes
20 °C (68 °F)100 minutes
5 °C (41 °F)8 hours
(b) Load the cartridge into the sealer gun.
(c) Apply adhesive to the hatched area in the illustration for
both front and rear of the vehicle.
Front end:
A: 35 mm (1.38 in.)
Rear end:
A: 35 mm (1.38 in.)
HINT:
When removing the moulding, apply adhesive well to the part
where the body sealer is removed.
5. INSTALL MOULDING
Push the moulding to the body.
NOTICE:

Make sure that the body and moulding are heated to
a proper temperature.

Do not depress the adhesive coated parts excessive-
ly but just hold them down with your thumb.

Scrape off any overflowing adhesive with a plastic
spatula and clean the surface with a dry rag.

Take care not to drive the vehicle during the time de-
scribed in the table below.
TemperatureMinimum time prior to driving the vehicle
35 °C (95 °F)1.5 hours
20 °C (68 °F)5 hours
5 °C (41 °F)24 hours

BO2PB-01
N18625
N18626
- BODYROOF DRIP SIDE FINISH CENTER MOULDING
BO-51
1836 Author
: Date
:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE ENDS OF MOULDING
(a) Apply protective tape to the outer surface as shown in the
illustration to keep the surface from being scratched.
(b) Using a heat light heat the moulding to 20 - 30 °C (68 -
86 °F).
NOTICE:
Do not heat the moulding excessively.
(c) Using a scraper, pull off the roof drip side finish moulding
from the front end and rear end.
HINT:
Tape the scraper tip before use.
2. REMOVE MOULDING AND ADHESIVE
(a) Pull off the moulding by cutting the adhesive with a knife
at the front and rear ends.
(b) Remove the moulding.
NOTICE:
Do not damage the body with the knife.
3. REMOVE ROOF DRIP SIDE FINISH MOULDING CLIP

BO2P7-01
H12139
Roof Drip Side Finish Moulding
- BODYROOF DRIP SIDE FINISH MOULDING
BO-47
1832 Author
: Date
:
2001 AVALON (RM808U)
ROOF DRIP SIDE FINISH MOULDING
COMPONENTS

BO2P9-01
H02440
H02441
H02442
- BODYROOF DRIP SIDE FINISH MOULDING
BO-49
1834 Author
: Date
:
2001 AVALON (RM808U)
INSTALLATION
INSTALL ROOF DRIP SIDE FINISH MOULDING
Using a air riveter with nose piece No. 1 or hand riveter with
nose piece No. 1, install the 10 rivets to the roof drip side finish
moulding.
NOTICE:

Do not prize a riveter, as riveter is damaged, it is not
tightened and the mandrel is bent.

Do not tilt the riveter and disconnect the rivet from the
material while handling a riveter, as the materials are
not tightened firmly.

Install the rivet while attaching materials, as they are
not tightened firmly.

BO2P8-01
BO-48
- BODYROOF DRIP SIDE FINISH MOULDING
1833 Author
: Date
:
2001 AVALON (RM808U)
REMOVAL
REMOVE ROOF DRIP SIDE FINISH MOULDING
(a) Using a drill of less than 3.0 mm (0.118 in.), drill out the 10 rivet heads.
HINT:
Gently and vertically put the drill to the rivet, and cut the rivet flanges.
CAUTION:
Take care as the cut rivet is hot.
NOTICE:
Prizing the hole with a drill can lead to damage to the rivet hole or breaking the drill.
(b) Remove the roof drip side finish moulding.

BO0XK-03
H12100: Specified torqueN´m (kgf´cm, ft´lbf)
LH Inner Luggage Compartment
Trim Cover
RH Inner Luggage Compartment
Trim Cover
Side Tray
Luggage Compartment
Floor Mat
No. 1 Luggage Compartment
Trim Hook
Quarter Vent
LH Floor Finish Side Plate
RH FLoor Finish
Side Plate
Rear Floor Finish Plate
Rear Bumper Arm Mounting Bracket
33 (340, 25)
33 (340, 25)
Center Bar Reinforcement
33 (340, 25)
Rear Bumper Reinforcement
33 (340, 25)
Rear Bumper Energy Absorber
5.4 (55, 48 in.´lbf)
5.4 (55, 48 in.´lbf)
Rear Bumper Cover
5.4 (55, 48 in.´lbf)
- BODYREAR BUMPER
BO-5
1790 Author
: Date
:
2001 AVALON (RM808U)
REAR BUMPER
COMPONENTS

BO2OU-01
N12124
N12125
BO-22
- BODYREAR DOOR
1807 Author
: Date
:
2001 AVALON (RM808U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
(a) Remove the front door scuff plate.
(b) Remove the center pillar lower garnish.
(c) Remove the front seat belt floor anchor.
(d) Remove the front seat belt retractor.
(See page BO-128)
(e) Remove the side airbag sensor assembly.
(See page RS-78)
(f) Loosen the body side hinge nuts to adjust.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
(g) Reinstall the side airbag sensor assembly.
(See page RS-81)
Torque:
(h) Reinstall the front seat belt retractor.
(See page BO-137)
Torque:
Upper bolt: 7.5 N´m (76 kgf´cm, 66 in.´lbf)
Lower bolt: 41 N´m (420 kgf´cm, 30 ft´lbf)
(i) Reinstall the front seat belt floor anchor.
Torque: 41 N´m (420 kgf´cm, 30 ft´lbf)
(j) Reinstall the center pillar lower garnish and front door
scuff plate.
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL
DIRECTIONS
Loosen the door side hinge bolts to adjust.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)