TOYOTA AVALON 2001 Service Repair Manual
Manufacturer: TOYOTA, Model Year: 2001, Model line: AVALON, Model: TOYOTA AVALON 2001Pages: 1897, PDF Size: 26.61 MB
Page 401 of 1897
BO2OY-02
H12125
H121263 Clips
H12127
BO-34
- BODYLUGGAGE COMPARTMENT DOOR AND HINGE
1819 Author: Date:
2001 AVALON (RM808U)
DISASSEMBLY
1. REMOVE LUGGAGE COMPARTMENT DOOR LOCK
(a) Disconnect the control links from the luggage compart-
ment door lock cylinder and door lock opener assembly.
(b) w/ Power door opener:
Disconnect the connector.
(c) Remove the 2 bolts and door lock.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(d) Remove the door lock cover from the door lock.
HINT:
At the time of reassembly, please refer to the following item.
Apply MP grease to the sliding and rotating parts of the door
lock.
2. REMOVE LUGGAGE COMPARTMENT DOOR LOCK
OPENER ASSEMBLY
Remove the bolt and luggage compartment door lock opener
assembly.
3. REMOVE LUGGAGE COMPARTMENT DOOR LOCK
CYLINDER
4. REMOVE LUGGAGE COMPARTMENT DOOR OUT-
SIDE GARNISH
(a) Remove the nut.
(b) Remove the luggage compartment door outside garnish
by compressing clips from the inside to disengage them.
5. REMOVE BACKUP LIGHTS
6. REMOVE LICENSE PLATE LIGHTS
(a) Disconnect the connectors.
(b) Using a screwdriver, remove the license plate lights.
HINT:
Tape the screwdriver tip before use.
Page 402 of 1897
BO2P1-01
- BODYLUGGAGE COMPARTMENT DOOR AND HINGE
BO-37
1822 Author: Date:
2001 AVALON (RM808U)
INSTALLATION
Installation is in the reverse order of removal (See page BO-31).
Page 403 of 1897
BO2P0-01
BO-36
- BODYLUGGAGE COMPARTMENT DOOR AND HINGE
1821 Author: Date:
2001 AVALON (RM808U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO-34).
Page 404 of 1897
BO41D-01
H15909
H12121
2 Clips
Clip
- BODYLUGGAGE COMPARTMENT DOOR AND HINGE
BO-31
1816 Author: Date:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE DOOR INSIDE HANDLE BEZEL
Using a screwdriver, remove the door inside handle bezel as
shown in the illustration.
HINT:
Tape the screwdriver tip before use.
2. REMOVE LUGGAGE COMPARTMENT DOOR COVER
Using a clip remover, remove the 15 clips and luggage compart-
ment door cover.
3. REMOVE LUGGAGE COMPARTMENT DOOR
(a) Disconnect the connectors.
(b) Disconnect the clamps of wire harness.
(c) Remove the 4 bolts and luggage compartment door.
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
4. REMOVE REAR SEAT (See page BO-1 19)
5. REMOVE NO. 1 UPPER BACK PANEL HOLE COVER
6. REMOVE ROOM PARTITION REINFORCEMENT
(a) Remove the 6 nuts.
(b) Remove the 2 bolts and room partition reinforcement.
7. REMOVE FRONT LH LUGGAGE COMPARTMENT
TRIM COVER
8. REMOVE FRONT UPPER LUGGAGE COMPARTMENT
TRIM COVER
9. REMOVE LUGGAGE COMPARTMENT FLOOR MAT
10. REMOVE LH AND RH REAR FLOOR FINISH SIDE
PLATES
(a) Remove the 2 screws and No. 1 luggage compartment
trim hooks.
(b) Remove the 4 clips and rear floor finish side plates.
11. REMOVE LUGGAGE COMPARTMENT SIDE TRAY
12. REMOVE REAR FLOOR FINISH PLATE
(a) Using a clip remover, remove the 2 clips.
(b) Remove the rear floor finish plate.
13. REMOVE LH AND RH INNER LUGGAGE COMPART-
MENT TRIM COVERS
14. REMOVE FRONT LUGGAGE COMPARTMENT TRIM
COVER
15. REMOVE SPARE WHEEL COVER AND CLAMP
16. REMOVE REAR COMBINATION LIGHTS
Page 405 of 1897
H12128
:7 Clips
H03125H12122H12806
w/o Speaker:
w/ Speaker:
2 Clips
H07599
H12124
2 Clips BO-32
- BODYLUGGAGE COMPARTMENT DOOR AND HINGE
1817 Author: Date:
2001 AVALON (RM808U)
17. REMOVE ROOF SIDE INNER GARNISH
(a) Using a screwdriver, remove the roof side inner garnish.
HINT:
Tape the screwdriver tip before use.
(b) Employ the same manner described above to the other
side.
18. REMOVE HIGH-MOUNTED STOP LIGHT
Remove the high-mounted stop light as shown in the illustra-
tion, then disconnect the connector.
19. REMOVE PACKAGE TRAY TRIM
(a) Using a screwdriver, remove the 3 rear seat belt bezel.
HINT:
Tape the screwdriver tip before use.
(b) Remove the package tray trim as shown in the illustration.
20. REMOVE UPPER BACK SILENCER
21. REMOVE TORSION BAR
(a) Disconnect the torsion bars from the torsion bar clamp,
then remove the torsion bar clamp.
Page 406 of 1897
BO4010
BO4011
BO4012
BO4013
- BODYLUGGAGE COMPARTMENT DOOR AND HINGE
BO-33
1818 Author: Date:
2001 AVALON (RM808U)
(b) Install SST to the torsion bar on the hinge side.
SST 09804-24010
(c) Push down on SST, and pull the luggage compartment
door hinge from the torsion bar.
(d) Slowly lift SST, and remove the torsion bar from the tor-
sion bar bracket with SST.
(e) Disconnect the torsion bar from the bracket.
(f) Employ the same manner described above to the other
side.
HINT:
Check the color of marks on the torsion bar when replacing or
installing the torsion bar.
SideColor
RHYellow
LHNone
22. REMOVE LUGGAGE COMPARTMENT DOOR HINGE
ARMS AND PINS
23. REMOVE LUGGAGE COMPARTMENT DOOR WEATH-
ERSTRIP
Page 407 of 1897
BO41E-01
H17368
Outside Rear View Mirror
7.8 (80, 69 in.´lbf)
MirrorWire Retainer
Lower Frame
Bracket Garnish
Gasket
Door Trim Upper Armrest Base
Panel with Power
Window SwitchInside Handle Bezel
Courtesy Light
N´m (kgf´cm, ft´lbf) : Specified torqueTAIWAN:
Mirror
7.8 (80, 69 in.´lbf)
Outside Rear
View Mirror
- BODYOUTSIDE REAR VIEW MIRROR
BO-25
1810 Author: Date:
2001 AVALON (RM808U)
OUTSIDE REAR VIEW MIRROR
COMPONENTS
Page 408 of 1897
BO41H-01
- BODYOUTSIDE REAR VIEW MIRROR
BO-29
1814 Author: Date:
2001 AVALON (RM808U)
INSTALLATION
Installation is in the reverse order of removal (See page BO-26).
Page 409 of 1897
BO41F-01
H04751
H12102
H12103
H12104Clip BO-26
- BODYOUTSIDE REAR VIEW MIRROR
1811 Author: Date:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE INSIDE HANDLE BEZEL
(a) Using a screwdriver, remove the cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the screw.
(c) Using a screwdriver, remove the inside handle bezel as
shown in the illustration.
HINT:
Tape the screwdriver tip before use.
2. REMOVE COURTESY LIGHT
3. REMOVE UPPER ARMREST BASE PANEL WITH
POWER WINDOW SWITCH
(a) Using a screwdriver, remove the upper armrest base pan-
el with power window switch.
HINT:
Tape the screwdriver tip before use.
(b) Disconnect the connector.
4. REMOVE DOOR TRIM
(a) Using a screwdriver, remove the 2 caps.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 6 screws and clip.
(c) Pull the trim upward to remove it.
5. REMOVE LOWER FRAME BRACKET GARNISH
Using a screwdriver, remove the lower frame bracket as shown
in the illustration.
HINT:
Tape the screwdriver tip before use.
6. REMOVE OUTSIDE REAR VIEW MIRROR
(a) Disconnect the connector.
(b) Remove the 3 nuts and outside rear view mirror.
Torque: 7.8 N´m (80 kgf´cm, 69 ft´lbf)
Page 410 of 1897
BO41G-01
H17369
1 3
2
2
H02947
- BODYOUTSIDE REAR VIEW MIRROR
BO-27
1812 Author: Date:
2001 AVALON (RM808U)
REPLACEMENT
1. Except TAIWAN:
IF NECESSARY, REMOVE MIRROR
(a) Press the inboard end of the mirror inward to access the
back of the mirror.
(b) Reach fingers behind mirror and unlatch both ends of the
wire retainer.
(c) Remove the mirror.
(d) w/ Heated mirrors:
Disconnect the heater wires.
NOTICE:
Be careful not to damage the wires on heated mirrors. Dis-
connect the wires from the back side of the heater.
2. Except TAIWAN:
INSTALL MIRROR
(a) w/ Heated mirrors:
Connect the heater wires.
(b) Completely install the wire retainer to the mirror.
(c) Carefully align the 2 alignment tabs to the slots on the mo-
tor.
(d) Press the mirror firmly into place to engage all 6 lugs of
the wire retainer.
(e) Press on glass with open palm and rock the mirror
through its full range of motion to engage all 6 lugs only
low forces will be required.
NOTICE:
Confirm that all 6 wire retainer lugs are completely en-
gaged to the mirror housing by gently pulling on the mirror
edges.
(f) Confirm mirror operation through full range of motion.
3. TAIWAN:
IF NECESSARY, REMOVE MIRROR
(a) Insert a shop rag between the mirror and the mirror body.
(b) Pull up the lower side of the shop rag to disconnect the
mirror joint.