coolant TOYOTA AVALON 2001 Service Repair Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2001, Model line: AVALON, Model: TOYOTA AVALON 2001Pages: 1897, PDF Size: 26.61 MB
Page 30 of 1897
AC2KB-01
I12289
I03838
SST
I03839
SST
Push
SSTPull
Release
Lever AC-28
- AIR CONDITIONINGAIR CONDITIONING UNIT
1950 Author: Date:
2001 AVALON (RM808U)
REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION
SYSTEM
HINT:
At the time of installation, please refer to the following item.
Evacuate air from refrigeration system.
Charge system with refrigerant and inspect for leakage of refrig-
erant.
Specified amount: 600 ± 50 g (21.16 ± 1.76 oz.)
2. DRAIN ENGINE COOLANT FROM RADIATOR
HINT:
It is not necessary to drain out all coolant.
3. DISCONNECT LIQUID AND SUCTION TUBES
(a) Using SST, remove the 2 piping clamps.
SST 09870-00015 (Suction tube)
09870-00025 (Liquid tube)
(1) Insert SST to piping clamp.
HINT:
Confirm the direction of the piping clamp claw and SST using
the illustration showing on the caution label.
(2) Push down SST and release the clamp lock.
NOTICE:
Be careful not to deform the tubes, when pushing SST.
(3) Pull SST slightly and push the release lever, then re-
move the piping clamp with SST.
(4) Remove the piping clamp from SST.
(b) Disconnect the both tubes.
Page 62 of 1897
AC104-03
I12942
1 2
- AIR CONDITIONINGCONDENSER FAN
AC-71
1993 Author: Date:
2001 AVALON (RM808U)
CONDENSER FAN
ON-VEHICLE INSPECTION
1. INSPECT CONDENSER FAN OPERATION
Inspect the fan operation at these conditions, as shown in the
chart.
Test conditions:
Start engine
Blower speed control switch position ºHIº
Temperature control dial at ºCOOLº position
Set on manifold gauge set
A/C switch ON
ConditionFan operation (Fan speed)
Engine coolant temperature
88 °C (190 °F) or belowRotate (Low speed)
Engine coolant temperature
98 °C (208 °F) or aboveRotate (High speed)
Refrigerant pressure is less than
1,520 kPa (15.5 kgf/cm2, 220 psi)Rotate (Low speed)
Refrigerant pressure is 1,520 kPa
(15.5 kgf/cm2, 220 psi) or aboveRotate (High speed)
If operation is not as specified, proceed to the next inspection.
2. INSPECT CONDENSER FAN MOTOR OPERATION
(a) Disconnect the fan connector.
(b) Connect battery and ammeter.
(c) Check that the fan rotates smoothly, and then check the
reading on the ammeter.
Specified amperage: 9.2 - 11.0 A at 20 °C (68 °F)
If operation is not as specified, replace the fan motor.
If operation is as specified, check the pressure switch, cooling
fan relays and water temp. switch.
Page 91 of 1897
AC2FV-01
- AIR CONDITIONINGTROUBLESHOOTING (Manual A/C)
AC-15
1937 Author: Date:
2001 AVALON (RM808U)
TROUBLESHOOTING (Manual A/C)
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order If necessary , replace these parts.
SymptomSuspect AreaSee page
No blower operation
2. HTR Fuse
3. Heater main relay
4. Blower motor
5. Blower resistor
6. Blower speed control switch
7. Wire harness-
AC-68
AC-56
AC-57
AC-83
-
No blower control
1. Blower motor
2. Blower resistor
3. Blower speed control switch
4. Wire harnessAC-56
AC-57
AC-83
-
No air temperature control1. Engine coolant volume
2. Heater control assembly-
AC-80
No compressor operation
1. Refrigerant volume
2. A.C Fuse
3. Magnetic clutch
4. Compressor lock sensor
5. Compressor
6. Pressure switch
7. Heater main relay
8. Blower speed control switch
9. A/C switch
10.A/C amplifier
11. Evaporator temp. sensor
12.Wire harnessAC-3
-
AC-42
AC-42
AC-42
AC-65
AC-68
AC-83
AC-83
AC-77
AC-64
-
No cool air comes out
1. Refrigerant volume
2. Refrigerant pressure
3. Drive belt
4. Magnetic clutch
5. Compressor lock sensor
6. Pressure switch
7. Evaporator temp. sensor
8. A/C switch
9. A/C amplifier
10.Heater control assembly
11. Wire harnessAC-3
AC-3
AC-17
AC-42
AC-42
AC-65
AC-64
AC-83
AC-77
AC-80
-
No engine idle-up when A/C switch ON
1. A/C amplifier
2. Idle control system
3. Wire harnessAC-77
DI-102
-
No air inlet control
1. Air inlet servomotor
2. Heater control assembly
3. Wire harnessAC-39
AC-80
-
No mode control
1. Air outlet servomotor
2. Heater control assembly
3. Wire harnessAC-60
AC-80
-
Page 188 of 1897
27 Noise NOISE PRODUCED BY VIBRATION OR SHOCK WHILE DRIVING
No
Ye s Is speaker properly installed?
Noise is produced from static eletricity accumulating in the vehicle body. With vehicles stationary lightly tap each system.
Is noise produced?Install properly.
Each system faulty. Is speaker properly installed?
No
No Ye s
Ye s
28 Noise NOISE PRODUCED WHEN ENGINE STARTS
NoYe s Whistling noise which becomes high-pitched when
accelerator strongly depressed, disappears shortly
after engine stops.Generator noise.
A/C noise.
Fuel gauge noise.
Horn noise.
Ignition noise.
Turn signal noise.
Washer noise.
Engine coolant temp. gauge noise.
Wiper noise. Whining noise occurs when A/C is operating.
Scratching noise occurs during sudden acceleration, driving on rough
roads or when ignition switch is turned ON.
Clicking sound is heard when horn button is pressed, then
released. Whirring/grating sound is heard when pushed
continuously.
Murmuring sound stops when engine stops.
Tick-tack noise occurs in co-ordination with blinking
offlasher.
Noise occurs during window washer operation.
Scratching noise occurs while engine is running,
and continues a while even after engine stops.
Scraping noise in line with wiper beat.
Other type of noiseYe s
Ye s
Ye s
Ye s
Ye s
Ye s
Ye s
Ye s No
No
No
No
No
No
No
No
- BODY ELECTRICALAUDIO SYSTEM
BE-159
1763 Author: Date:
2001 AVALON (RM808U)
Page 194 of 1897
I12781
: Fuel receiver gauge
: Engine coolant temperature gauge
: Tachometer F
E
T
F
E
T
P
R
N
D
2
L
IlluminationB2 A11
A
No.Wire Connector Side
1
2
3
4
6
7
8
9
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
10
11
12
13 BPark/Neutral position switch (P position)
Park/Neutral position switch (R position)
Park/Neutral position switch (N position)
Park/Neutral position switch (D position)
Park/Neutral position switch (2 position)
Park/Neutral position switch (L position)
O/D main switch
-
Turn signal switch (Right)
Turn signal switch (Left)
Headlight dimmer switch
-
ECU-B Fuse
ECU-IG Fuse
F (PANEL) Fuse
-
Multi-information display meter
- 17
18
19
20
21-
-
Rheostat Light Control Volume
Ground
Ground
22
Theft Deterrent ECU
14
15
16-
-
17
18-
- Combination meter:
A15
A22
A9
A10
A1
A2
A3
A4
A5
A6
A16S
E
2
PROMA20 A12
B3
B4
B5
B6
B8
B9
B11
B12
B13
B14
B10
A7
A21
A19Multi
Information
Display
Fuel level warning
O/D off indicator
Security indicator
Left turn indicator
: Speedometer
S
Hi-beam indicator
A14
Right turn indicatorMulti-information display meter
Multi-information display meter
Multi-information display meter
Multi-information display meter
Multi-information display meter
Multi-information display meter
Multi-information display meter
Multi-information display meter
Multi-information display meter
Multi-information display meter
Multi-information display meter 5
HEAD-LP Fuse BE-44
- BODY ELECTRICALCOMBINATION METER
1648 Author: Date:
2001 AVALON (RM808U)
Page 197 of 1897
C
No.Wire Connector Side
1
2
3
4
6
7
8
9
10
11
12
13
14
15
16ECU-IG No. 2 Fuse
Injector *
1
F (Panel) Fuse
Outside temperature sensor
ECM *
1
ABS ECU
Fuel sender gauge
Fuel sender gauge
Light control volume
RAD No. 1 Fuse Ground
ECU-ACC Fuse
-
Engine coolant temperature sendoer gauge
EFI
Heater control ECU *
117
18
19
20
21Speed control unit
Fuel sender gauge
-
Sender ground
Ground 22Starter Relay
D1
2
3
4
6
7
8
9
10
11
12
13
14
15
16-
Combination meter
-
-
-
- 17
18 -Low oil pressure warning switch *
2
Compressor lock sensor *2
A/C magnet switch
Evaporator temperature sensor *
2
A/C switch *2
A/C indicator *2
-
*1: Hi GradeECM
*2: Lo Grade 5
5Combination meter
Combination meter
Combination meter
Combination meter
Combination meter Combination meter
Combination meter
Combination meter
Combination meter
Combination meter
Combination meter
E
No.Wire Connector Side
1
2
3
4
6
7
8
9
10
11
12
13
14
15
16
17
18
19
205 1
2Compass sensor *1
Compass sensor *1
Compass sensor *1
-
-
-
-
-
-
-
-
-
- Compass sensor *
1
7
Compass sensor *1
- BODY ELECTRICALCOMBINATION METER
BE-47
1651 Author: Date:
2001 AVALON (RM808U)
Page 208 of 1897
Z05730
BatteryIgnition
SwitchWarning Light
21
54 3
Z14203
Engine Coolant Temperature Gauge
Ignition
Switch
BatterySender
Gauge
Z15788
Engine Coolant Temperature Gauge
Ignition
Switch
BatteryTest Bulb
(3.4 W)
Wire Harness Side
1
I13322
A
DC
B BE-58
- BODY ELECTRICALCOMBINATION METER
1662 Author: Date:
2001 AVALON (RM808U)
12. INSPECT FUEL LEVEL WARNING LIGHT
(a) Disconnect the connector from the sender gauge.
(b) Connect terminals 1 and 3 on the wire harness side con-
nector.
(c) Turn the ignition switch ON, check that the warning light
lights up.
If the warning light does not light up, test the bulb or inspect wire
harness.
13. INSPECT ENGINE COOLANT TEMPERATURE RE-
CEIVER GAUGE OPERATION
(a) Disconnect the connector from the sender gauge.
(b) Turn the ignition switch ON, check that the receiver gauge
needle indicates COOL.
(c) Ground terminal on the wire harness side connector
through a 3.4 W test bulb.
(d) Turn the ignition switch ON, check that the bulb lights up
and the receiver gauge needle moves toward the hot
side.
If operation is as specified, replace the sender gauge.
Then recheck the system.
If operation is not as specified, measure the receiver gauge re-
sistance.
14. INSPECT ENGINE COOLANT TEMPERATURE RE-
CEIVER GAUGE RESISTANCE
Measure the resistance between terminals with fixing pointer to
the stopper.
Tester connectionResistance (W)
A - B250
C - D250
If resistance value is not as specified, replace the receiver
gauge.
Page 209 of 1897
I07709
35.63 ± 0.1 W
Slide
rheostat
35.63 ±
0.1 W
Z15789
Warning Light
Ignition
Switch
BatteryWire Harness
N06640
BE1217
Warning Light
Ignition
Switch
Battery
- BODY ELECTRICALCOMBINATION METER
BE-59
1663 Author: Date:
2001 AVALON (RM808U)
15. INSPECT ENGINE COOLANT TEMPERATURE SEND-
ER GAUGE RESISTANCE
Connect the wire harness as shown in the illustration, and ad-
just the ammeter pointer to indicate º0º using the slide rheostat,
then read the rheostat indication.
Temperature °C (°F)Resistance (W)
50 (122.0)160 - 240
120 (248.0)17.1 - 21.2
If resistance value is not as specified, replace the engine cool-
ant sender gauge.
16. INSPECT LOW OIL PRESSURE WARNING LIGHT
(a) Disconnect the connector from the warning switch and
ground terminal on the wire harness side connector.
(b) Turn the ignition switch ON, check that the warning light
lights up.
If the warning light does not light up, test the bulb or inspect wire
harness.
17. INSPECT LOW OIL PRESSURE WARNING SWITCH
OPERATION
(a) Check that continuity exists between the terminal and
ground with the engine stopped.
(b) Check that no continuity exists between the terminal and
ground with the engine running.
HINT:
Oil pressure should be over 29 kPa (0.35 kgf/cm
2, 4.3 psi)
If operation is not as specified, replace the switch.
18. INSPECT BRAKE WARNING LIGHT
(a) Disconnect the connector from the brake fluid warning
switch.
(b) Release the parking brake pedal.
(c) Connect the terminals on the wire harness side of the lev-
el warning switch connector.
(d) Start the engine, check that the warning light lights up.
If the warning light does not light up, test the bulb or wire har-
ness.
Page 215 of 1897
I12532
Door Courtesy Switch
Fuel Sender Gauge
Light Failure Sensor Seat Belt Buckle Switch
Engine Coolant Temperature Sender Gauge
Park/Neutral Position Switch Low Oil Pressure Warning Switch
Occupant Detection Sensor
BE-42
- BODY ELECTRICALCOMBINATION METER
1646 Author: Date:
2001 AVALON (RM808U)
Page 308 of 1897
BE-4
- BODY ELECTRICALTROUBLESHOOTING
1608 Author: Date:
2001 AVALON (RM808U)
COMBINATION METER (Meter, Gauges and Illumination):
SymptomSuspect AreaSee page
Tachometer, Fuel Gauge and Engine Coolant Temperature Gauge
do not operate.
1. ECU-B Fuse
2. ECU-IG No. 2 Fuse
3. Meter Circuit Plate
4. Wire Harness
5. Multi Display-
-
BE-43
-
-
Speedometer does not operate.
1. Vehicle Speed Sensor (ABS - ECU)
2. Meter Circuit Plate
3. Wire Harness
4. Multi DisplayBE-53
BE-43
-
-
Tachometer does not operate.
1. EFI - ECU
2. Meter Circuit Plate
3. Wire Harness
4. Multi Display-
BE-43
-
-
Fuel Gauge does not operate or abnormal operation.
1. Fuel Receiver Gauge
2. Fuel Sender Gauge
3. Meter Circuit Plate
4. Wire HarnessBE-53
BE-53
BE-43
-
Engine Coolant Temperature Gauge does not operate or abnormal
operation.
1. Engine Coolant Temperature Receiver Gauge
2. Engine Coolant Temperature Sender Gauge
3. Meter Circuit Plate
4. Wire HarnessBE-53
BE-53
BE-43
-
All illumination lights do not light up.
1. Bulb
2. PANEL Fuse
3. Light Control Rheostat
4. Wire Harness-
-
BE-53
-
Brightness does not change even when rheostat turned.
1. Bulb
2. Rheostat
3. Wire Harness-
-
-
Only one illumination light does not light up.1. Bulb
2. Wire Harness-
-
COMBINATION METER (Warning Lights):
SymptomSuspect AreaSee page
Warning lights do not light up. (Except Discharge, Open Door and
SRS)
1. Bulb
2. GAUGE No. 1 Fuse
3. Meter Circuit Plate
4. Wire Harness-
-
BE-53
-
Low Oil Pressure warning light does not light up.
1. Multi Display
2. Bulb
3. Low Oil Pressure Warning Switch
4. Meter Circuit Plate
5. Wire Harness-
-
BE-53
BE-43
-
Fuel Level warning light does not light up.
1. Multi Display
2. Bulb
3. Fuel Sender Gause
4. Meter Circuit Plate
5. Wire Harness-
-
BE-53
BE-43
-
ABS warning light does not light up.
1. Bulb
2. ABS ECU
3. Wire Harness-
DI-210
-