belt TOYOTA AVENSIS 1999 Supplement

IN0EA–01
BO4111
Negative Cable
– INTRODUCTIONFOR ALL OF VEHICLES
IN–9
FOR ALL OF VEHICLES
PRECAUTION
1. FOR VEHICLES EQUIPPED WITH SRS AIRBAG AND
SEAT BELT PRETENSIONER
(a) The AVENSIS/ CORONA is equipped with an SRS (Sup-
plemental Restraint System), such as the driver airbag,
front passenger airbag, side airbags, curtain shield airbag
and seat belt pretensioners.
Failure to carry out service operations in the correct se-
quence could cause the supplemental restraint system to
unexpectedly deploy during servicing, possibly leading to
a serious accident.
Further, if a mistake is made in servicing the supplemental
restraint system, it is possible the SRS may fail to operate
when required. Before servicing (including removal or
installation of parts, inspection or replacement), be sure
to read the following items carefully, then follow the cor-
rect procedure described in this manual.
(b) GENERAL NOTICE
(1) Malfunction symptoms of the supplemental re-
straint system are difficult to confirm, so the diag-
nostic trouble codes become the most important
source of information when troubleshooting. When
troubleshooting the supplemental restraint system,
always inspect the diagnostic trouble codes before
disconnecting the battery (See Pub. No. RM599E,
page DI–152).
(2) Work must be started after 90 seconds from the
time the ignition switch is turned to the ”LOCK” posi-
tion and the negative (–) terminal cable is discon-
nected from the battery.
(The supplemental restraint system is equipped
with a back–up power source so that if work is
started within 90 seconds of disconnecting the neg-
ative (–) terminal cable from the battery, the SRS
may deploy.)
When the negative (–) terminal cable is discon-
nected from the battery, memory of the clock and
audio systems will be cancelled. So before starting
work, make a record of the contents memorized by
the each memory system. Then when work is fin-
ished, reset the clock and audio systems as before.
To avoid erasing the memory of each memory sys-
tem, never use a back–up power supply from out-
side the vehicle.

R11910Match marks
IN–10
– INTRODUCTIONFOR ALL OF VEHICLES
(3) Even in cases of a minor collision where the SRS
does not deploy, the steering wheel pad (See Pub.
No. RM599E, page RS–15), front passenger airbag
assembly (See Pub. No. RM599E, page RS–28),
side airbag assemblies (See page RS–11), curtain
shield airbag assemblies (See page RS–25) and
seat belt pretensioners (See Pub. No. RM599E,
page BO–152) should be inspected.
(4) Never use SRS parts from another vehicle. When
replacing parts, replace them with new parts.
(5) Before repairs, remove the airbag sensor if shocks
are likely to be applied to the sensor during repairs.
(6) Never disassemble and repair the airbag sensor as-
sembly, side airbag sensor assembly, steering
wheel pad, front passenger airbag, side airbag or
seat belt pretensioner in order to reuse them.
(7) If the airbag sensor assembly, side airbag sensor
assembly, steering wheel pad, front passenger air-
bag, side airbag or seat belt pretensioner have
been dropped, or if there are cracks, dents or other
defects in the case, bracket or connector, replace
them with new ones.
(8) Do not directly expose the airbag sensor assembly,
side airbag sensor assembly, steering wheel pad,
front passenger airbag, side airbag or seat belt pre-
tensioner to hot air or flames.
(9) Use a volt/ohmmeter with high impedance (10 kΩ/V
minimum) for troubleshooting of the electrical cir-
cuit.
(10) Information labels are attached to the periphery of
the SRS components. Follow the instructions on the
notices.
(11) After work on the supplemental restraint system is
completed, check the SRS warning light (See Pub.
No. RM599E, page DI–152).
(c) SPIRAL CABLE (in Combination Switch)
The steering wheel must be fitted correctly to the steering
column with the spiral cable at the neutral position, other-
wise cable disconnection and other troubles may result.
Refer to Pub. No. RM599E, page SR–18 of this manual
concerning correct steering wheel installation.

– INTRODUCTIONFOR ALL OF VEHICLES
IN–15
(h) SEAT BELT PRETENSIONER
(1) Never measure the resistance of the seat belt pre-
tensioner. (This may cause the pretensioner oper-
ates, which is very dangerous.)
(2) Oil or water should not be put on the front seat outer
belt and the front seat outer belt should not be
cleaned with detergents of any kind.
(3) Store the front seat outer belt where the ambient
temperature remains below 80
C (176
F), without
high humidity and away from electrical noise.
(4) When using electric welding, first disconnect the
connector (yellow color and 2 pins) installed at the
center pillar lower garnish before starting work.
(5) When disposing of a vehicle or a front seat outer
belt alone, the seat belt pretensioner should be acti-
vated before disposal (See Pub. No. RM599E,
page BO–153). Perform the operation in a safe
place away from electrical noise.
(i) AIRBAG SENSOR ASSEMBLY
(1) Never reuse the airbag sensor assembly involved
in a collision when the SRS has deployed.
(2) The connectors to the airbag sensor assembly
should be connected or disconnected with the sen-
sor mounted on the floor. If the connectors are con-
nected or disconnected while the airbag sensor as-
sembly is not mounted to the floor, it could cause
undesired ignition of the supplemental restraint sys-
tem.
(3) Work must be started after 90 seconds from the
time the ignition switch is turned to the ”LOCK” posi-
tion and the negative (–) terminal cable is discon-
nected from the battery, even if only loosing the set
bolts of the airbag sensor assembly.
(j) WIRE HARNESS AND CONNECTOR
The SRS wire harness is integrated with the instrument
panel wire harness and the cowl wire harness assembly
and floor wire harness assembly. The wires for the SRS
wire harness are encased in a yellow corrugated tube. All
the connectors for the system are also a standard yellow
color. If the SRS wire harness becomes disconnected or
the connector becomes broken due to an accident, etc.,
repair or replace it as shown on Pub. No. RM599E, page
RS–65.

PP27Y–01
– PREPARATIONSTEERING
PP–13
RECOMMENDED TOOLS
09025–00010Torque Wrench (30 kgf–cm)PS vane pump
09216–00021Belt Tension Gauge .
09216–00030Belt Tension Gauge Cable .

PP286–01
– PREPARATIONAIR CONDITIONING
PP–23
RECOMMENDED TOOLS
09216–00021Belt Tension Gauge .
09216–00030Belt Tension Gauge Cable .

SS0IF–02
– SERVICE SPECIFICATIONSSTEERING
SS–13
STEERING
SERVICE DATA
DRIVE BELT
4A–FE and 7A–FE engines:
Drive belt deflection New belt5 – 6 mm (0.20 – 0.24 in.)
Drive belt deflection Used belt6 – 8 mm (0.24 – 0.31 in.)
*Drive belt tension New belt441 – 539 N (45 –55 kgf)
*Drive belt tension Used belt245 – 392 N (25 – 40 kgf)
3S–FE engine:
Drive belt deflection New belt8 – 10 mm (0.31 – 0.39 in.)
Drive belt deflection Used belt10 – 13 mm (0.39 – 0.51 in.)
* Drive belt tension New belt441 – 539 N (45 – 55 kgf)
* Drive belt tension Used belt245 – 392 N (25 – 40 kgf)
2C–T, 2C–TE and 1CD–FTV engines:
Drive belt deflection New belt11 – 14 mm (0.43 – 0.55 in.)
Drive belt deflection Used belt15 – 18 mm (0.59 – 0.71 in.)
* Drive belt tension New belt539 – 637 N (55 – 65 kgf)
* Drive belt tension Used belt245 – 392 N (25 – 40 kgf)
POWER STEERING FLUID
Oil level rise Maximum5 mm (0.20 in.)
4A–FE and 7A–FE engines:
Oil pressure at idle speed with valve closed Minimum8,238 kPa (84 kgf/cm2, 1,195 psi)
3S–FE engine:
Oil pressure at idle speed with valve closed Minimum9,022 kPa (92 kgf/cm2, 1,309 psi)
2C–T, 2C–TE and 1CD–FTV engines:
Oil pressure at idle speed with valve closed Minimum8,826 kPa (90 kgf/cm2, 1,280 psi)
PS VANE PUMP (2C–T, 2C–TE and 1CD–FTV engines)
Pump rotating torque Maximum0.3 N·m (2.8 kgf·cm, 2.4 in.·lbf)
Pump shaft and front housing bushing oil clearance STD
Maximum0.01 – 0.03 mm (0.0004 – 0.0012 in.)
0.07 mm (0.0028 in.)
Vane plate height Minimum8.1 mm (0.319 in.)
Vane plate thickness Minimum1.797 mm (0.0708 in.)
Vane plate length Minimum14.988 mm (0.5901 in.)
Vane plate and pump rotor groove clearance Maximum0.03 mm (0.0012 in.)
Vane plate length Pump rotor and cam ring mark
None14.996 – 14.998 mm (0.59039 – 0.59047 in.)
114.994 – 14.996 mm (0.59032 – 0.59039 in.)
214.992 – 14.994 mm (0.59024 – 0.59032 in.)
314.990 – 14.992 mm (0.59016 – 0.59024 in.)
414.988 – 14.990 mm (0.59008 – 0.59016 in.)
Flow control valve spring length Minimum36.0 mm (1.417 in.)
*: For use with belt tension gauge

SS061–28
– SERVICE SPECIFICATIONSSUPPLEMENTAL RESTRAINT SYSTEM
SS–15
SUPPLEMENTAL RESTRAINT SYSTEM
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Steering wheel x Steering main shaft7879058
Front passenger airbag assembly x Instrument panel reinforcement2121015
Seatback frame set bolt2525518
Front seat installation bolt3737527
Front seat belt lap outer ancher set bolt4243031
Curtain shield airbag (infrater) x Instrument panel reinforcement9.810087 in.·lbf
Curtain Shield Airbag (deployment section) x Body55144 in.·lbf
Side and curtain shield airbag sensor assembly x Body2121015
Front seat outer belt retractor Upper bolt
Lower bolt5.0
4251
43044 in.·lbf
31
Instrument panel x Reinfocement1818413
Seatback x Body2121415

SS0K4–02
SS–18
– SERVICE SPECIFICATIONSBODY
BODY
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
FRONT WIPER AND WASHER–––
Wiper arm x Wiper link2020515
INSTRUMENT PANEL–––
Curtain shield air bag x Body55144
Steering wheel set nut3435025
Passenger airbag assembly x Reinforcement1818513
FRONT SEAT–––
Front seat assembly x Body3737527
REAR SEAT (Sedan)–––
Seatback assembly x Body2121415
Side seatback x Body2121415
REAR SEAT (Except Sedan)–––
Side seatback x Body2121415
Seat cushion assembly x Body2121415
SEAT BELT–––
Front Seat Belt :
Shoulder anchor adjuster x Body4243031
Shoulder anchor x Body4243031

SS038–05
– SERVICE SPECIFICATIONSAIR CONDITIONING
SS–19
AIR CONDITIONING
SERVICE DATA
Refrigerant volume450
50 g (15.87


Drive belt deflection (apply load of 9.8N)–
1CD–FTV New belt11.0 – 13.0 mm (0.43 – 0.51 in.)
Used belt15.0 –18.0 mm (0.59 – 0.71 in.)
Drive belt tension–
1CD–FTV New belt520 – 755 N (53 – 77 kgf)
Used belt196 – 392 N (20 – 40 kgf)

DI695–01
H11591
Combination Meter
(Warning Light)Steering Wheel Pad
(with Airbag)
Airbag Sensor Assembly Front Passenger
Airbag Assembly
Side Airbag Assembly
(LH)
Seat Belt
Pretensioner (LH)Side Airbag Assembly (RH)
Seat Belt
Pretensioner (RH)
Front Airbag
Sensor (LH)
Front Airbag Sensor (RH)
Side and Curtain Shield
Airbag Sensor (RH) Side and Curtain Shield
Airbag Sensor (LH)Curtain Shield Airbag
Assembly (LH)Curtain Shield Airbag Assembly (RH)
– DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
DI–5
PARTS LOCATION