TOYOTA AVENSIS 2002 Repair Manual

F44823
RH
LH
Front
Front
F44708
Expand
Contract 33±18
± PARKING BRAKEPARKING BRAKE ASSY
AVENSIS REPAIR MANUAL (RM1018E)
16. CHECK PARKING BRAKE INSTALLATION
(a) Check that each part is installed properly.
NOTICE:
There should be no oil or grease on the friction surface of the shoe lining and disc.
17. INSTALL REAR DISC
18. ADJUST PARKING BRAKE SHOE CLEARANCE
(a) Temporarily install the hub nuts.
(b) Remove the hole plug, and turn the adjuster and expand
the shoes until the disc locks.
(c) Contract the shoe adjuster until the disc can rotate
smoothly.
Standard : Return 8 notches
(d) Check that there is no brake drag.
(e) Install the hole plug.
19. CONNECT REAR DISC BRAKE CALIPER ASSY LH
(a) Install the rear disc brake caliper with the 2 bolts.
Torque: 47 N
m (475 kgf
cm, 34 ft
lbf)
20. INSTALL REAR WHEEL
Torque: 103 N
m (1,050 kgf
cm, 76 ft
lbf)

±
PARKING BRAKE PARKING BRAKE ASSY
33±19
AVENSIS REPAIR MANUAL (RM1018E)
21. SETTLING PARKING BRAKE SHOES AND DISC
(a) Drive the vehicle at about 50km/h (31 mph) on a safe,level and dry roa\
d.
(b) With the parking brake release button pushed in, pull on the lever with 98 N\
(10kgf, 19.8 lbf) of force.
(c) Drive the vehicle for about 400 meters (0.25 mile) in this condition.
(d) Repeat this procedure 2 or 3 times.
22.INSPECT PARKING BRAKE LEVER TRAVEL (See page 33±2)
23.ADJUST PARKING BRAKE LEVER TRAVEL (See page 33±2)

3306A±03
F44814
Parking Brake Lever Sub±assy Parking Brake Switch ConnectorLock Nut
5.0 (51, 44 in.
lbf)
Adjusting Nut
Parking Brake Cable Assy No.1Equalizer
Front Floor Heat
Insulator No.1Front Floor Heat
Insulator No.2
Exhaust Pipe Assy FrontExhaust Pipe Support
Exhaust Pipe Support
N
m (kgf
cm, ft
lbf)
: Specified torqueFront Floor Panel Brace Gasoline Engine Type: Gasoline Engine Type:
5.5 (56, 49 in.
lbf)
5.5 (56, 49 in.
lbf)
5.5 (56, 49 in.
lbf)
13 (127, 9)
43 (440, 32)
A/T Transaxle type:
Console Panel Sub±Assy Upper
M/T Transaxle type:
Console Panel Sub±Assy UpperFloor Shift Shift
Lever Knob
Sub±Assy
Console Box Assy RR
Console Panel Sub±Assy Lower
43 (440, 32)
A/T Transaxle
M/T Transaxle
M/T Transaxle
43 (440, 32)30 (302, 21)
33±6
± PARKING BRAKEPARKING BRAKE CABLE ASSY NO.1
AVENSIS REPAIR MANUAL (RM1018E)
PARKING BRAKE CABLE ASSY NO.1
COMPONENTS

3306B±03
F44815
F44816
±
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.1
33±7
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1. REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE)
(See page 41±11)
2.REMOVE CONSOLE PANEL SUB±ASSY UPPER (See page 71±11)
3.REMOVE CONSOLE PANEL SUB±ASSY LOWER (See page 71±11)
4.REMOVE CONSOLE BOX ASSY RR (See page 71±11)
5.REMOVE PARKING BRAKE LEVER SUB±ASSY (See page 33±4)
6. REMOVE EXHAUST PIPE ASSY FRONT 1ZZ±FE/3ZZ±FE ENGINE TYPE: See page 15±2
1AZ±FE/1AZ±FSE ENGINE TYPE: See page 15±7
7. REMOVE FRONT FLOOR HEAT INSULATOR NO.1(GASOLINE ENGINE TYPE)
(a) Remove the 3 nuts and front floor insulator No.1.
8. REMOVE FRONT FLOOR HEAT INSULATOR NO.2 (GASOLINE ENGINE TYPE)
(a) Remove the 2 nuts and front floor insulator No.2.
9. REMOVE PARKING BRAKE CABLE ASSY NO.1
(a) Disconnect the parking brake cable assy No.1 from the equalizer and remove the parking brake cable assy No.1.
10. INSTALL PARKING BRAKE CABLE ASSY NO.1
(a) Connect the parking brake cable assy No.1 to the equalizer and install the park\
ing brake cable assy No.1.

F44816
F44815
33±8
±
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.1
AVENSIS REPAIR MANUAL (RM1018E)
11. INSTALL FRONT FLOOR HEAT INSULATOR NO.2 (GASOLINE ENGINE TYPE)
(a) Install the front floor insulator No.2 with the 2 nuts.
Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)
12. .INSTALL FRONT FLOOR HEAT INSULATOR NO.1 (GASOLINE ENGINE TYPE)
(a) Install the front floor insulator No.1 with the 3 nuts. Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)
13. INSTALL EXHAUST PIPE ASSY FRONT 1ZZ±FE/3ZZ±FE ENGINE TYPE: See page 15±2
1AZ±FE/1AZ±FSE ENGINE TYPE: See page 15±7
14.INSTALL PARKING BRAKE LEVER SUB±ASSY (See page 33±4)
15.INSPECT PARKING BRAKE LEVER TRAVEL (See page 33±2)
16.ADJUST PARKING BRAKE LEVER TRAVEL (See page 33±2)

3306C±05
F44817
Parking Brake Cable Assy No.2
Parking Brake Cable Assy No.3
Equalizer
Front Floor Heat
Insulator No.1Front Floor Heat Insulator No.2Fuel Tank Protector No.1
Exhaust Pipe SupportCable
Retainer
N
m (kgf
cm, ft
lbf) : Specified torqueFront Floor Panel Brace Gasoline Engine Type:Gasoline Engine Type:
5.5 (56, 49 in.
lbf)
5.0 (51, 44 in.
lbf)
5.0 (51, 44 in.
lbf)
5.0 (51, 44 in.
lbf)
5.0 (51, 44 in.
lbf)
43 (440, 32)
5.5 (56, 49 in.
lbf)
Parking Brake Cable No.2 Clamp
Parking Brake Cable
No.2 Clamp
5.0 (51, 44 in.
lbf)
43 (440, 32)30 (302, 21)
Exhaust Pipe Assy Front
Exhaust Pipe Support
43 (440, 32)
5.5 (56, 49 in.
lbf)
5.5 (56, 49 in.
lbf)
5.0 (51, 44 in.
lbf)
± PARKING BRAKEPARKING BRAKE CABLE ASSY NO.3
33±9
AVENSIS REPAIR MANUAL (RM1018E)
PARKING BRAKE CABLE ASSY NO.3
COMPONENTS

330C7±01
F44818
33±10
±
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.3
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
For parking brake cable assy No.2, perform the same procedure to the RH sid\
e.
1. REMOVE REAR WHEEL
2.DISCONNECT REAR DISC BRAKE CALIPER ASSY LH (See page 30±31)
3.REMOVE REAR DISC(See page 33±14)
4.REMOVE PARKING BRAKE ADJUSTER KIT (See page 33±14)
5.REMOVE PARKING BRAKE SHOE ADJUSTING SCREW SET(See page 33±14)
6.REMOVE PARKING BRAKE SHOE KIT (See page 33±14) SST 09718±00010
7. DISCONNECT PARKING BRAKE CABLE ASSY NO.3
(a) Using needle±nose pliers, and disconnect the parkingbrake cable assy No.3 from the backing plate.
8. REMOVE EXHAUST PIPE ASSY FRONT 1ZZ±FE/3ZZ±FE ENGINE TYPE: See page 15±2
1AZ±FE/1AZ±FSE ENGINE TYPE: See page 15±7
9. REMOVE FRONT FLOOR HEAT INSULATOR NO.1 (GASOLINE ENGINE TYPE)
(See page 33±7)
10. REMOVE FRONT FLOOR HEAT INSULATOR NO.2 (GASOLINE ENGINE TYPE) (See page 33±7)
11. REMOVE PARKING BRAKE CABLE ASSY NO.3
(a) Remove the 3 nuts and fuel tank protector No.1 (When re-placing parking brake cable assy No.2).
(b) Remove the 4 bolts and cable retainer from the body.
(c) Disconnect the parking brake cable assy No.3 from the equalizer, and remove the parking brake cable assy No.3.

F44819
F44820
±
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.3
33±11
AVENSIS REPAIR MANUAL (RM1018E)
12. INSTALL PARKING BRAKE CABLE ASSY NO.3
(a) Connect the parking brake cable assy No.3 to the equaliz-
er.
(b) Install the parking brake cable assy No.3 with the 4 bolts. Torque: 5.0 N
m (55 kgf
cm, 48 in.
lbf)
(c) Install the fuel tank protector No.1 and 3 nuts (When re- placing parking brake cable assy No.2).
Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)
13. INSTALL FRONT FLOOR HEAT INSULATOR NO.2 (GASOLINE ENGINE TYPE) (See page 33±7)
14. INSTALL FRONT FLOOR HEAT INSULATOR NO.1 (GASOLINE ENGINE TYPE) (See page 33±7)
15. INSTALL EXHAUST PIPE ASSY FRONT 1ZZ±FE/3ZZ±FE ENGINE TYPE: See page 15±2
1AZ±FE/1AZ±FSE ENGINE TYPE: See page 15±7
16. CONNECT PARKING BRAKE CABLE ASSY NO.3
(a) Connect the parking brake cable assy No.3 to the backingplate.

33±12
±
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.3
AVENSIS REPAIR MANUAL (RM1018E)
17.APPLY HIGH TEMPERATURE GREASE (See page 33±14)
18.INSTALL PARKING BRAKE SHOE LEVER LH (See page 33±14)
19.INSTALL PARKING BRAKE SHOE KIT (See page 33±14) SST 09718±00010
20.INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET (See page 33±14)
21.INSTALL PARKING BRAKE ADJUSTER KIT (See page 33±14)
22. INSTALL REAR DISC
23.CONNECT REAR DISC BRAKE CALIPER ASSY LH(See page 30±31)
24.ADJUST PARKING BRAKE SHOE CLEARANCE(See page 33±14)
25. INSTALL REAR WHEEL Torque: 103 N
m (1,050 kgf
cm, 76 ft
lbf)
26.SETTLING PARKING BRAKE SHOES AND DISC (See page 33±14)
27.INSPECT PARKING BRAKE LEVER TRAVEL (See page 33±2)
28.ADJUST PARKING BRAKE LEVER TRAVEL (See page 33±2)
29. CHECK EXHAUST LEAKAGE

33068±03
F44809
Console Box Assy RR
Lock Nut
Adjusting Nut
Parking BrakeLever Sub±assy Parking Brake Switch Assy
Parking Brake Switch Connector
Parking BrakeCable No.1
N
m (kgf
cm, ft
lbf)
: Specified torqueScrew
13 (127, 9)
A/T TRANSAXLE:
Floor Shift Shift
Lever Knob
Sub±Assy
Console Panel Sub±Assy Upper
Console Panel Sub±Assy Lower
A/T Transaxle
M/T Transaxle M/T TRANSAXLE:
Console Panel
Sub±Assy Upper
5.0 (51, 44 in.
lbf)
M/T Transaxle
± PARKING BRAKEPARKING BRAKE LEVER SUB±ASSY
33±3
AVENSIS REPAIR MANUAL (RM1018E)
PARKING BRAKE LEVER SUB±ASSY
COMPONENTS