TOYOTA AVENSIS 2002 Repair Manual

031HO±01
± SERVICE SPECIFICATIONSWINDSHIELD/WINDOWGLASS/MIRROR
03±69
AVENSIS REPAIR MANUAL (RM1018E)
WINDSHIELD/WINDOWGLASS/MIRROR
TORQUE SPECIFICATION
Part TightenedN
mkgf
cmft
lbf
OUTER REAR VIEW MIRROR ASSY LH
Outer rear view mirrror assy x Front door101027

031HA±01
03±66
± SERVICE SPECIFICATIONSWIPER & WASHER
AVENSIS REPAIR MANUAL (RM1018E)
WIPER & WASHER
TORQUE SPECIFICATION
Part TightenedN
mkgf
cmft
lbf
Wiper motor x Wiper link7.57666 in.
lbf
Wiper link x Body5.55649 in.
lbf
Wiper arm x Wiper link2121015
Rear wiper motor x Body5.55649 in.
lbf
Rear wiper motor x Rear wiper arm5.55649 in.
lbf

7408X±01
B66561
Roof Side Garnish Inner RH
Front Pillar Garnish RH
Front Door Opening Trim Weatherstrip RH
Center Pillar Garnish RH
Rear Door Opening Trim Weatherstrip RH
Front Door
Scuff Plate RH
Rear Door Scuff
Plate RH
Cowl Side Trim Board RH
41.2 (420, 30)
Center Pillar Garnish
Lower RH
Front Pillar Garnish LH
Front Door Opening Trim
Weatherstrip LH
Cowl Side Trim Board LH
Front Door Scuff Plate LH
Center Pillar Garnish Lower LH
Rear Door Scuff Plate LH
Center Pillar Garnish LH
Rear Door Opening Trim
Weatherstrip LH
Roof Side Garnish Inner LH
Package Tray
Trim Panel Assy
N
m (kgf
cm ft
lbf): Specified torque
41.2 (420, 30)
74±8
± SLIDING ROOF/CONVERTIBLESLIDING ROOF
AVENSIS REPAIR MANUAL (RM1018E)
SLIDING ROOF
COMPONENTS

B66562
LH Visor Assy Visor HolderRoof Headlining Assy
RH Visor Assy
Map Lamp AssyRoom Lamp Assy No. 2
Lens Cover
Assist Grip
Sub±assy
Lens CoverAssist Grip Sub±assy
Assist Grip Sub±assy
Assist Grip Sub±assy
Sedan Models
± SLIDING ROOF/CONVERTIBLESLIDING ROOF
74±9
AVENSIS REPAIR MANUAL (RM1018E)

B66564
Roof Side Garnish Inner RHFront Pillar Garnish RH
Front Door Opening Trim Weatherstrip RH
Center Pillar Garnish RH
Rear Door Opening Trim Weatherstrip RH
Front Door
Scuff Plate RH
Rear Door Scuff
Plate RH
Cowl Side Trim Board RH
41.2 (420, 30)Center Pillar Garnish
Lower RH
Front Pillar Garnish LH
Front Door Opening Trim
Weatherstrip LH
Cowl Side Trim Board LHFront Door Scuff Plate LH
Center Pillar Garnish Lower LH
Rear Door Scuff Plate LH
Center Pillar Garnish LHRear Door Opening Trim
Weatherstrip LHRoof Side Garnish Inner LHPackage Tray
Trim Panel Assy
N
m (kgf
cm ft
lbf): Specified torque
41.2 (420, 30)
Rear Floor Finish Plate
Deck Trim Side
Panel Assy RH
Deck Trim Side
Board LH
Rear Headlining Sub±assy
74±10
± SLIDING ROOF/CONVERTIBLESLIDING ROOF
AVENSIS REPAIR MANUAL (RM1018E)

B66565
LH Visor Assy Visor HolderRoof Headlining Assy
RH Visor Assy
Map Lamp AssyRoom Lamp Assy No. 2
Lens Cover
Assist Grip
Sub±assy
Lens CoverAssist Grip Sub±assy
Assist Grip Sub±assy
Assist Grip Sub±assy
Liftback Models
± SLIDING ROOF/CONVERTIBLESLIDING ROOF
74±11
AVENSIS REPAIR MANUAL (RM1018E)

B66546 B66546
Front Pillar Garnish RH
Cowl Side Trim
Board RH
Front Door Opening Trim
Weatherstrip RH
Front Door
Scuff Plate RH
Center Pillar Garnish
Lower RH
Center Pillar Garnish
Upper RH
Rear Door
Opening Trim
Weatherstrip RH
Rear Door
Scuff Plate RH
Front Door
Scuff Plate LH
Rear Door
Scuff Plate LH
Cowl Side Trim
Board LH
Front Door Opening Trim
Weatherstrip LHRear Door
Opening Trim
Weatherstrip LH
Center Pillar
Garnish
Lower LH Deck Floor
Box Rear
Tonneau Cover
Assy
Deck Board
Sub±assy
Deck Floor
Box Front
Deck Floor
Box RH
Deck Floor
Box LH
Deck Trim
Side Board RH
Deck Trim
Side Board LH
Roof Side
Garnish Inner RH
Roof Side
Garnish Inner LHRear Window Side
Garnish RH
Rear Window Side
Garnish LH Center Pillar
Garnish
Upper LH
Front Pillar Garnish LH
N
m (kgf
cm ft
lbf): Specified torque
74±12
± SLIDING ROOF/CONVERTIBLESLIDING ROOF
AVENSIS REPAIR MANUAL (RM1018E)

B66547B66547
LH Visor Assy Visor HolderRoof Headlining Assy
RH Visor Assy
Map Lamp Assy
Room Lamp Assy No. 2Lens Cover
Assist Grip Sub±assy
Lens Cover
Assist Grip Sub±assy
Assist Grip Sub±assy
Assist Grip Sub±assy
Wagon Models
± SLIDING ROOF/CONVERTIBLESLIDING ROOF
74±13
AVENSIS REPAIR MANUAL (RM1018E)

B67837
Sliding Roof Glass Assy
Sliding Roof Weatherstrip Assy
Bracket
BracketBracket Sliding Roof Drive
Gear Sub±assy
Sliding Roof Housing
Sub±assy
Drain Hose
Drain Hose
Drain Hose Drain Hose
74±14
± SLIDING ROOF/CONVERTIBLESLIDING ROOF
AVENSIS REPAIR MANUAL (RM1018E)

7408Y±01
±
SLIDING ROOF/CONVERTIBL ESLIDING ROOF
74±15
AVENSIS RE PAIR MANUAL (RM1018E)
REPLACEMENT
1. REMOV E ROOF HEADLINING ASSY ( See pages 76±36, 76±45 and 76±54 )
2 . REMOVE SLIDING ROOF GLASS SUB±ASSY
(a ) Using a torx drive r, remove the 4 screws and glass.
3 . REMOVE SLIDING ROOF HOUSING SUB±ASSY
(a ) Remove the 8 bolts and 4 brackets.
(b ) Remove the 8 nuts and roof housing.
4 . REMOVE SLIDING ROOF DRIVE GEAR SUB±ASSY
(a ) Remove the 3 bolts and drive gea r.
5 . INSTALL SLIDING ROOF DRIVE GEAR SUB±ASSY
(a ) Install the drive gear with the 3 bolts.
6 . INSTALL SLIDING ROOF HOUSING SUB±ASSY
(a ) Install the roof housing with the 8 nuts.
(b ) Install the 4 brackets with the 8 bolts.
7 . ADJUST SLIDING ROOF GLASS SUB±ASSY
(a ) Check for a di fference in levels between the sliding roof (weatherstrip) and roof pan\
el.
Dimension (Front end and rear end): 0
1.5 mm (0
0.059 in.)
Dimension (Corner of rear side): 0
2.0 mm (0
0.079 in.)
(b ) Chec k for a di fference in levels between the sliding roof (glass) and roof panel fron\
t end and rear end.
Dimensio n (Front end and rear end): 6.0 mm (0.236 in.)
(c ) Adjust the roof panel.
(1 ) Loose n the adjusting screw to adjust the sliding roof panel position, and tigh\
ten the screw in the
positio n where the sliding roof panel is fixed.
T orque: 4.0 N
m (40 kgf
cm, 35 in.
lbf)
(d ) Inspect for leaks.
(1 ) Adjusting the sliding roof, check that there are no water leaks.
8 . INSTALL SLIDING ROOF GLASS SUB±ASSY
(a ) Install the glass with the 4 screws.
9 . CHECK FOR WATER LEAKS
10 . RESET SLIDING ROOF POSITION ( See page 74±7)
1 1 . INS TALL ROOF HEADLINING ASSY ( See pages 76±36, 76±45 and 76±54 )