TOYOTA AVENSIS 2002 Repair Manual

7408S±01
B67836
Combination Meter AssyRoof Console Box

Sliding Roof Motor Switch Assy
Sliding Roof Drive
Gear Sub±assy
± SLIDING ROOF/CONVERTIBLESLIDING ROOF SYSTEM
74±1
AVENSIS REPAIR MANUAL (RM1018E)
SLIDING ROOF SYSTEM
LOCATION

B67299
LHD Models
RHD Models
Instrument Panel J/B Assy

GAUGE1 Fuse

S/ROOF Fuse

IG1 Relay

Integration Relay
Instrument Panel J/B Assy

GAUGE1 Fuse

S/ROOF Fuse

IG1 Relay

Integration Relay
74±2
± SLIDING ROOF/CONVERTIBLESLIDING ROOF SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)

7408T±01
± SLIDING ROOF/CONVERTIBLESLIDING ROOF SYSTEM
74±3
AVENSIS REPAIR MANUAL (RM1018E)
ON±VEHICLE INSPECTION
1. CHECK WINDOW LOCK SWITCH
(a) Check that operation of the power windows excluding the driver side and the sliding roof are disabled
when the window lock switch of the power window master switch is pressed.
(b) Check that the power windows and the sliding roof can be operated when the window lock switch is
pressed again.
2. CHECK AUTO SLIDE±OPEN/CLOSE FUNCTION
(a) Check that the sliding roof switch can operate the sliding roof as follows when the tilt±UP/ DOWN func-
tion is not being used:
Standard:
ConditionSwitch ConditionSwitch OperationRoof Glass

Ignition switch ONSLIDE OPENPressed for more than 0 3 secFully openIgnition switch ON

Window lock switch OFFTILT UPPressed for more than 0.3 sec.Fully closed
HINT:
The sliding roof stops partway when the sliding roof switch is pushed on either side during AUTO operation.
3. CHECK AUTO TILT UP/DOWN FUNCTION
(a) Check that the sliding roof switch can operate the sliding roof as follows when the slide±OPEN/CLOSE
function is not being used:
Standard:
ConditionSwitch ConditionSwitch OperationRoof Glass

Ignition switch ONTILT UPPressed for more than 0 3 secFully tilted upIgnition switch ON

Window lock switch OFFSLIDE OPENPressed for more than 0.3 sec.Fully closed
HINT:
The sliding roof stops partway when the sliding roof switch is pushed on either side during AUTO operation.
4. CHECK SLIDING ROOF OPERATION FUNCTION AFTER IGNITION IS TURNED OFF
(a) When both of the following conditions are fulfilled, check that the power windows and the sliding roof
can be operated even after the ignition switch is turned OFF:

Within 43 seconds after the ignition switch is turned OFF

When the driver side door is closed
5. CHECK JAM PROTECTION FUNCTION
HINT:
The jam protection function prevents any part of your body from getting caught by accident between the ve-
hicle body and the roof glass during sliding roof operation.
Operative condition:

AUTO CLOSE

AUTO CLOSE during sliding roof operation after the ignition switch is turned OFF

AUTO TILT±DOWN

AUTO TILT±DOWN during sliding roof operation after the ignition switch is turned OFF
CAUTION:

Do not check this function using a part of your body such as your hand. Also, pay thorough
attention that nothing gets caught by accident during this process.

If this function is checked by inserting a thin object (less than 5 mm (0.20 in.)) between the roof
glass and vehicle body, it may not operate.

B68295
B68296
74±4
±
SLIDING ROOF/CONVERTIBLE SLIDING ROOF SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
(a) When the slide±OPEN/CLOSE function is operating: Check that the sliding roof opens approximately 200 mm
(7.87 in.) right when something gets caught between the
vehicle body and the roof glass during sliding roof opera-
tion.
(b) When the tilt±UP/DOWN function is operating: Check that the sliding roof fully tilts up when something
gets caught between the vehicle body and the roof glass
during sliding roof operation.
6.CHECK FAIL±SAFE FUNCTION
(a) If the sliding roof does not close because the jam protection function o\
perates improperly, press the sliding roof switch on the TILT UP side and until the sliding roof fully closes. Then you can close th\
e
sliding roof using manual operation.

7408U±01
±
SLIDING ROOF/CONVERTIBLE SLIDING ROOF SYSTEM
74±5
AVENSIS REPAIR MANUAL (RM1018E)
PROBLEM SYMPTOMS TABLE
SymptomSuspected AreaSee Page
AUTO function does not operate1. Sliding roof motor assy74±3
Sliding roof system does not operate
1. S/ROOF fuse
2. GAUGE1 fuse
3. IG1 relay
4. Integration relay
5. Sliding roof housing assy
6. Sliding roof motor switch assy
7. Sliding roof motor assy
8. Wire harness±
±
±
±
74±15 74±6
74±3
74±3
Sliding roof system stops operation halfway
1. Sliding roof motor assy
2. Wire harness
3. Sliding roof housing assy74±3
74±3
74±15

7408V±01
B67892
1
4 3
2
B67891
10
9876 54321


A05
115
74±6
±
SLIDING ROOF/CONVERTIBL ESLIDING ROOF SYSTEM
A VENSIS RE PAIR MANUAL (RM1018E)
INSPECTION
1. INSPEC T SLIDING ROOF MO TOR SWITCH ASSY
(a ) Remove the sliding roof motor switch
( See pages 76±36 , 76±45 and 76±54 ).
(b ) Check the resistance between the terminals when oper-
ating the switch.
Standard:
T erminal s No.Switch OperationSpecified Condition
1 ± 2TI LT UP is pressedBelow 1

2 ± 3SLIDE OPEN is pressedBelow 1

1, 3 ± 2OFF10 k
or higher
If the result is not as specified, replace the switch ass y.
2 . INSPECT SLIDING ROOF MO TOR ASSY
(a ) Disconnect the sliding roof motor connector
( See pages 76±36 , 76±45 and 76±54 ).
(b) Check the resistance and voltage between the terminals of the wire harness side connector.
Standard:
Terminals No.ConditionSpecified Condition
5  Body groundConstantBelow 1

3 ± 5Ignition switch ON10 to 14 V
10 ± 5Constant10 to 14 V
6 ± 5TILT UP is pressedBelow 1

1 ± 5SLIDE OPEN is pressedBelow 1

8 ± 5Ignition switch OFF

ON, Engine idle speedPulse generation *
Reference (*): Using an oscilloscope
ItemContents
Tool Setting10 V/DIV., 20 ms/DV.
Vehicle ConditionEngine idle speed
If the result is not as specified, there may be a malfunction on
the wire harness side.

7408W±01
± SLIDING ROOF/CONVERTIBLESLIDING ROOF SYSTEM
74±7
AVENSIS REPAIR MANUAL (RM1018E)
RESET
1. RESET SLIDING ROOF MOTOR
(a) If the AUTO operation function does not operate, reset the sliding roof motor as follows:
(1) Press the sliding roof switch on the TILT UP side and hold it until the sliding roof motor stops.
Then release the switch and leave it untouched for 10 seconds or more.
(2) Press the sliding roof switch on the TILT UP side again for 10 seconds or more and hold it until
the sliding roof glass stops at the fully open and up position.
(3) Release the switch, press it again within 5 seconds and hold it until a series of movements indi-
cated below have been completed:
Fully closing
Fully opening
Fully closing
HINT:
When the battery terminal is disconnected or after the jam protection function has operated, the sliding roof
motor ECU may not detect the position of the roof glass. If the AUTO operation function is still disabled even
after the sliding roof motor is reset, the Hall IC (built in the sliding roof motor) for detecting the roof glass
position may be malfunctioning.

190NV±01
19±14
± STARTING & CHARGINGCHARGING SYSTEM (1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
CHARGING SYSTEM (1AZ±FE)
PRECAUTION
1. Check that the battery cables are connected to the correct terminals.
2. Disconnect the battery cables when the battery is given a quick charge.
3. Do not perform tests with a high voltage insulation resistance tester.
4. Never disconnect the battery while the engine is running.
5. Check that the charging cable is tightened on terminal B of the generator and the fuse box.

190NW±01
A81052


A82936
Type A
Type B
BlueWhite
Red Green DarkClear or
light yellow
B00543
± STARTING & CHARGINGCHARGING SYSTEM (1AZ±FE)
19±15
AVENSIS REPAIR MANUAL (RM1018E)
ON±VEHICLE INSPECTION
1. CHECK BATTERY ELECTROLYTE LEVEL
(a) Check the electrolyte quantity of each cell.
(1) If the electrolyte is under the low level, replace the battery (or add distilled water if possible) and
check the charging system.
2. CHECK BATTERY VOLTAGE
(a) If it has not been 20 minutes since you drove the vehicle
or since the engine was stopped, turn the ignition switch
and the electrical system (headlight, blower motor, rear
defogger etc.) to the on position for 60 seconds. This will
remove the surface charge on the battery.
(b) Turn off the ignition switch and the electrical systems.
(c) Measure the battery voltage between the negative (±)
and positive (+) terminals of the battery.
Standard voltage: 12.5 to 12.9 V at 20C (68F)
HINT:
If the voltage is less than specification, charge the battery.
(d) Check the indicator as shown in the illustration.
HINT:
Indicator colorConditionType AType BCondition
GreenBlueOK
DarkWhiteCharging necessary
Clear or light yellowRedReplace
3. CHECK BATTERY TERMINALS, FUSIBLE LINK AND FUSES
(a) Check that the battery terminals are not loosened or corroded.
(b) Check the fusible links, high±current fuses and regular fuses.
4. INSPECT DRIVE BELT
(a) Visually check the belt for excessive wear, frayed cords
etc.
HINT:

If any defect found, replace the drive belt.

Cracks on the rib side of a belt are considered acceptable.
If the belt has chunks missing from the ribs, it should be
replaced.

B00540
A75980
Disconnect Wire
from Terminal B
Generator
Voltmeter BatteryAmmeter 19±16
± STARTING & CHARGINGCHARGING SYSTEM (1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
(b) Check that it fits properly in the ribbed grooves.
HINT:
Check with your hand to confirm that the belt has not slipped out
of the groove on the bottom of the pulley.
5. VISUALLY CHECK GENERATOR WIRING
(a) Check that the wiring is in good condition.
6. LISTEN FOR ABNORMAL NOISES FROM GENERATOR
(a) Check that there is no abnormal noise from the generator while the engine is running.
7. INSPECT CHARGE WARNING LIGHT CIRCUIT
(a) Turn the ignition switch ON. Check that the charge warning light comes on.
(b) Start the engine and check that the light goes off.
HINT:
If the light does not operate as specified, troubleshoot the charge warning light circuit.
8. INSPECT CHARGING CIRCUIT WITHOUT LOAD
(a) According to the following procedure, connect an amme-
ter and voltmeter as shown in the illustration.
(1) Disconnect the wire from terminal B of the generator
and connect it to the negative (±) lead of the amme-
ter.
(2) Connect the positive (+) lead of the ammeter to ter-
minal B of the generator
(3) Connect the positive (+) lead of the voltmeter to ter-
minal B of the generator.
(4) Ground the negative (±) lead of the voltmeter.
(b) Check the charging circuit.
(1) Keep the engine speed at 2,000 rpm, check the
reading on the ammeter and voltmeter.
Standard amperage: 10 A or less
Standard voltage: 12.9 to 14.9 V
HINT:

If the voltmeter reading is more than standard voltage, re-
place the voltage regulator.

If the voltmeter reading is less than the standard voltage,
check the voltage regulator and generator as follows:
9. INSPECT CHARGING CIRCUIT WITH LOAD
(a) Keep the engine speed at 2,000 rpm, turn on the high beam headlights and turn the heater blower
switch to the ºHIº position.
(b) Check the reading on the ammeter.
Standard amperage: 30 A or more
HINT:

If the ammeter reading is less than standard amperage, repair the generator.

If the battery is fully charged, the indication will sometimes be less than standard amperage.