roof TOYOTA AVENSIS 2002 Owner's Guide

B66545
B66544
Clip
B66543
B66542
Clip
76±56
± EXTERIOR/INTERIOR TRIMROOF HEADLINING ASSY (WAGON MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
20. REMOVE DECK BOARD SUB±ASSY
21. REMOVE DECK FLOOR BOX REAR
(a) Remove the deck floor box.
22. REMOVE DECK FLOOR BOX FRONT
(a) Using a screwdriver, disengage the 2 clips and 2 screws,
and remove the deck floor box.
HINT:
Tape the screwdriver tip before use.
23. REMOVE DECK FLOOR BOX RH
(a) Remove the 2 screws and deck floor box.
24. REMOVE DECK FLOOR BOX LH
(a) Remove the 2 screws and deck floor box.
25. REMOVE REAR FLOOR FINISH PLATE
(a) Using a screwdriver, disengage the 4 clips and remove
the floor finish plate.
HINT:
Tape the screwdriver tip before use.

B66536
Clip
Claw
B66540
Clip
B66538
Clip
B66539
Clip
± EXTERIOR/INTERIOR TRIMROOF HEADLINING ASSY (WAGON MODELS)
76±57
AVENSIS REPAIR MANUAL (RM1018E)
26. REMOVE DECK TRIM SIDE BOARD RH
(a) Remove the bolt and screw.
(b) Using a screwdriver, disengage the 5 clips and 2 claws,
and remove the deck trim side board.
HINT:
Tape the screwdriver tip before use.
27. REMOVE DECK TRIM SIDE BOARD LH
HINT:
Use the same procedures described for the RH side.
28. REMOVE ROOF HEADLINING TRIM SUB±ASSY
REAR
(a) Using a screwdriver, disengage the 5 clips and remove
the roof headlining trim.
HINT:
Tape the screwdriver tip before use.
29. REMOVE ROOF SIDE GARNISH INNER RH
(a) Remove the bolt.
(b) Using a screwdriver, disengage the 2 clips and remove
the window side garnish.
HINT:
Tape the screwdriver tip before use.
30. REMOVE ROOF SIDE GARNISH INNER LH
HINT:
Use the same procedures described for the RH side.
31. REMOVE REAR WINDOW SIDE GARNISH RH
(a) Using a screwdriver, disengage the 3 clips and screw, and
remove the roof side garnish.
HINT:
Tape the screwdriver tip before use.

B66528
Clip
B65292
700 mm120 mm
Adhesive Tape
Adhesive Tape
Protective Cover
76±58
± EXTERIOR/INTERIOR TRIMROOF HEADLINING ASSY (WAGON MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
32. REMOVE REAR WINDOW SIDE GARNISH LH
HINT:
Use the same procedures described for the RH side.
33. REMOVE FRONT PILLAR GARNISH RH
(a) Using a screwdriver, disengage the 2 clips and remove
the pillar garnish.
HINT:
Tape the screwdriver tip before use.
(b) Pull the garnish upward and remove if from the instrument
panel.
(c) w/ Curtain shield airbag:
Protect the curtain shield airbag LH.
(1) Thoroughly cover the airbag with cloth or nylon of
700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the
ends of the cover in place with adhesive tape as
shown in the illustration.
NOTICE:
Cover the curtain shield airbag with a protective cover as
soon as the front pillar garnish is removed.
34. REMOVE FRONT PILLAR GARNISH LH
HINT:
Use the same procedures described for the RH side.
35. REMOVE RH VISOR ASSY
(a) Remove the 2 screws and visor.
36. REMOVE LH VISOR ASSY
(a) Remove the 2 screws and visor.

A79919
Claw
Claw
B66541Claw
Claw
B66529
ClawClaw
B50596
90

± EXTERIOR/INTERIOR TRIMROOF HEADLINING ASSY (WAGON MODELS)
76±59
AVENSIS REPAIR MANUAL (RM1018E)
37. REMOVE MAP LAMP ASSY
(a) Using a screwdriver, disengage the 6 claws and remove
the lens cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 screws.
(c) Using a moulding remover, disengage the claws.
(d) Disconnect the map lamp switch connector and sliding
roof switch connector, and remove the map lamp.
38. REMOVE ROOM LAMP ASSY NO.2
(a) Using a moulding remover, disengage the 8 claws and re-
move the lens cover.
HINT:
Tape the screwdriver tip before use.
(b) Using a moulding remover, disengage the claws.
(c) Disconnect the map lamp switch connector and remove
the map lamp.
39. REMOVE ASSIST GRIP SUB±ASSY
(a) Using a screwdriver, disengage the 2 claws and remove
the 2 assist grip covers.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 bolts and assist grip.
40. REMOVE VISOR HOLDER
(a) Remove the holder of the sun visor by turning it counter-
clockwise.
41. REMOVE SUN ROOF OPENING TRIM MOULDING (W/ SLIDING ROOF)

B66558
Clip
w/ Sliding Roof
w/o Sliding RoofClip
B66555
Tape
w/ Sliding Roof
w/o Sliding Roof
Tape
76±60
±
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY(WAGON MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
42.REMOVE ROOF HEADLINING ASSY
(a)w/ Sliding roof: Using a clip remover, disengage the 2 clips and remove
the roof headling.
(b)w/o Sliding roof: Using a clip remover, disengage the 4 clips and remove
the roof headling.
43.INSTALL ROOF HEADLINING ASSY
(a)Align the markings, and then install the wire harness with tape.
NOTICE:
Attach the roof wire harness securely.
(b)w/ Sliding roof: Install the 4 clips.
(c)wo/ Sliding roof: Install the 2 clips.
44.INSTALL REAR SEAT ASSY (See page 72±21)

010B8±08
D25086
WRONG
CORRECT
D25087
Looseness of Crimping
Core Wire
Terminal
Deformation
Pull Lightly 01±32
± INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
AVENSIS REPAIR MANUAL (RM1018E)
ELECTRONIC CIRCUIT INSPECTION PROCEDURE
1. BASIC INSPECTION
(a) RESISTANCE MEASURING CONDITION OF ELECTRONIC PARTS
(1) Unless stated, all resistance is measured at an ambient temperature of 20C (68F). As the re-
sistance may be outside the specifications if measured at high temperatures immediately after
the vehicle has been running, measurements should be made when the engine has cooled
down.
(b) HANDLING OF CONNECTOR
(1) When removing the connector with lock, press the
connector in the direction of the engagement and
remove the lock by lightly pressing the lock claw.
(2) When removing the connector, do not hold the har-
ness, but hold the connector.
(3) Before connecting the connector, check that there
is no deformation, damage or missing terminals.
(4) The connector with a lock should be securely con-
nected until it makes a ºclickº sound.
(5) When checking the connector with a Toyota electri-
cal tester, check it from the backside (harness side)
of the connector using a mini test lead.
NOTICE:

As a water proof connector cannot be checked from
the backside, check by connecting the sub±harness.

Do not damage the terminals by moving the inserted
tester needle.
(c) CONNECTOR CHECKING POINTS
(1) Checking when the connector is connected:
By holding the connector, check the inserted condi-
tion and locking efficiency (engaged condition).
(2) Checking when the connector is removed:
Check by lightly pulling the wire harness (missing
terminal, terminal crimping condition, core wire
break).
Check visually for any rust, metal particles, water
and bent terminals (rust, mixing of foreign object,
terminal deformation).
NOTICE:
When testing a gold±plated female terminal, always use a
gold±plated male terminal.

022KP±01
02±62
± PREPARATIONEXTERIOR/INTERIOR TRIM
AVENSIS REPAIR MANUAL (RM1018E)
EXTERIOR/INTERIOR TRIM
PREPARATION
Recomended Tools
09070±20010Moulding RemoverFRONT DOOR BELT MOULDING
ASSY LH
REAR DOOR BELT MOULDING
ASSY LH
ROOF HEADLINING
ASSY(LIFTBACK MODELS)
ROOF HEADLINING ASSY(SEDAN
MODELS)
ROOF HEADLINING ASSY(WAGON
MODELS)
Equipment
Adhesive tapeTo avoid surface damage.
Clip remover
Piano wire
Protective tapeTo avoid surface damage.
Torque wrench
Wooden blockFor tying both piano wire ends

022KO±01
02±60
± PREPARATIONSLIDING ROOF/CONVERTIBLE
AVENSIS REPAIR MANUAL (RM1018E)
SLIDING ROOF/CONVERTIBLE
PREPARATION
Recomended Tools
09041±00020Torx Driver T25SLIDING ROOF
09082±00040TOYOTA Electrical TesterSLIDING ROOF SYSTEM
Equipment
Torque wrench

610E9±01
B66571N
m (kgf
cm ft
lbf): Specified torqueDeck Trim Side
Panel Assy RH
Package Tray
Trim Panel Assy
Roof Side
Garnish Inner LH
Deck Trim Side
Panel Assy LH
Rear Floor Finish Plate
Rear Seat Cushion Assy
and Rear Seatback Assy
Rear Seat
3 Point Type
Belt Assy Inner
Rear Seat
3 Point Type
Belt Assy Inner
42 (430, 31)
7.5 (76.5, 66 in.
lbf)
Rear Seat
3 Point Type
Belt Assy Outer
Rear Seat Belt
Assy Outer Center
31 (316, 23)
42 (430, 31)
42 (430, 31)
42 (430, 31)
CRS Anchor
Bracket Sub±assy Roof Side
Garnish Inner LH
Rear Seat Side
Back Assy RH
Rear Seat
Side Back
Assy LH
± SEAT BELTREAR SEAT BELT (LIFTBACK MODELS)
61±19
AVENSIS REPAIR MANUAL (RM1018E)
REAR SEAT BELT (LIFTBACK MODELS)
COMPONENTS

610EA±01
B66569
Protrusion Part
Front
Front
Mark
Protrusion Part
61±20
±
SEAT BELT REAR SEAT BELT (LIFTBACK MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:

The installation is in the reverse order of the removal. However, when there is a special point concern-
ing the installation, it is indicated.

Use the same procedures on the LH side as on the RH side.
1.REMOVE REAR DOOR SCUFF PLATE RH (See page 76±45)
2. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH
3.REMOVE REAR SEAT ASSY (See page 72±21)
4.REMOVE PACKAGE TRAY TRIM PANEL ASSY (See page 76±45)
5. REMOVE BACK DOOR WEATHERSTRIP
6.REMOVE REAR FLOOR FINISH PLATE (See page 76±45)
7.REMOVE ROOF SIDE GARNISH INNER RH (See page 76±45)
8.REMOVE DECK TRIM SIDE PANEL ASSY RH (See page 76±45)
9. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY OUTER
(a) Remove the bolt and belt on the floor anchor side.
(b) Remove the 2 bolts and belt on the retractor side.
10. REMOVE REAR SEAT BELT ASSY OUTER CENTER
(a)Remove the rear seatback board RH (See page 72±21).
(b)Remove the rear seat shoulder belt cover (See page 72±21).
(c) Remove the bolt on the retractor side and remove the belt completely.
(d) Remove the bolt and belt assy outer center on the floor anchor side.
11. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY INNER
(a) Remove the bolt and belt.
12. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY INNER
(a) Remove the bolt and belt.
13. REMOVE CHILD RESTRAINT SEAT ANCHOR BRACKET SUB±ASSY RH
(a) Remove the 2 bolts and anchor bracket.
14. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB±ASSY RH
(a) Install the child restraint seat anchor bracket with the 2 bolts. Torque: 31 N
m (316 kgf
cm, 23 ft
lbf)
15. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY INNER
(a) Install the belt with the bolt as shown in the illustration.
Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
NOTICE:
Make sure that the anchor part does not run onto the protru-
sion part of the floor panel.
16. INSTALL REAR SEAT BELT ASSY OUTER CENTER
(a) Install the belt with the bolt on the retractor side. Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)