radio TOYOTA AVENSIS 2002 Repair Manual

670SC±03
67±16
±
AUDIO & VISUAL SYSTEM AMPLIFIER ANTENNA ASSY (SEDAN MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
AMPLIFIER ANTENNA ASSY (SEDAN MODELS)
REPLACEMENT
1 . DISCONNEC T B ATTE RY NEG ATIVE TERMINAL ( See page 60±1)
2 . REMOVE INSTRUMENT CLUSTER FINISH P ANEL GARNISH NO.2 ( See page 71±11 )
3. REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (W/ NAVIGATION SYSTEM) (See page 67±6 )
4 . REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) ( See page 41±11 )
5 . REMOVE CONSOLE PANEL SUB±ASSY UPPER ( See page 71±11 )
6 . REMOVE RADIO RECEIVER ASSEMB LY W/BRACKET ( See page 67±5)
7 . REMOVE CONSOLE BOX ASSY RR ( See page 71±11 )
8 . REMOVE HE ATER T O REGISTER DUCT NO.2 ( See page 71±11 )
9 . REMOVE FRONT SE AT ASSY RH ( See page POWER SE AT 72± 11 , MANUAL SE AT 72±16 )
10 . REMOV E FRONT DOOR SCUFF PL ATE RH ( See page 76±36 )
1 1 . REMOVE REAR DOOR SCUFF PL ATE RH ( See page 76±36 )
12 . REMOVE COWL SIDE TRIM BOARD RH ( See page 76±36)
13 . REMOVE FRONT DOOR OPENING TRIM WE ATHERSTRIP RH ( See page 76±36 )
14 . REMOVE REAR DOOR OPENING TRIM WE ATHERSTRIP RH ( See page 76±36 )
15 . REMOVE REAR SE AT CUSHION ASSEMB LY ( See page 72±32 )
16 . REMOVE REAR SE ATBACK ASSY ( See page 40/60 FOLDING 72±27 , UNITED FIXED 72±32 )
17 . REMOVE ROOF SIDE GARNISH INNER RH ( See page 76±36)
18. REMOVE FLOOR CARPET ASSY FRONT

670SD±02
±
AUDIO & VISUAL SYSTEM AMPLIFIER ANTENNA ASSY (WAGON MODELS)
67±19
AVENSIS REPAIR MANUAL (RM1018E)
AMPLIFIER ANTENNA ASSY (WAGON MODELS)
REPLACEMENT
1. DISCONNEC T B ATTE RY NEG ATIVE TERMINAL ( See page 60±1)
2 . REMOVE INSTRUMENT CLUSTER FINISH P ANEL GARNISH NO.2 ( See page 71±11 )
3. REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (W/ NAVIGATION SYSTEM) (See page 67±6 )
4 . REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) ( See page 41±11 )
5 . REMOVE CONSOLE PANEL SUB±ASSY UPPER ( See page 71±11 )
6 . REMOVE RADIO RECEIVER ASSEMB LY W/BRACKET ( See page 67±5)
7 . REMOVE CONSOLE BOX ASSY RR ( See page 71±11 )
8 . REMOVE HE ATER T O REGISTER DUCT NO.2 ( See page 71±11 )
9 . REMOVE FRONT SE AT ASSY RH ( See page POWER SE AT 72± 11 , MANUAL SE AT 72±16 )
10 . REMOVE FRONT DOOR SCUFF PL ATE RH ( See page 76±36 )
1 1 . REMOVE REAR DOOR SCUFF PL ATE RH ( See page 76±36 )
12 . REMOVE COWL SIDE TRIM BOARD RH ( See page 76±36)
13 . REMOVE FRONT DOOR OPENING TRIM WE ATHERSTRIP RH ( See page 76±36 )
14 . REMOVE REAR DOOR OPENING TRIM WE ATHERSTRIP RH ( See page 76±36 )
15. REMOVE REAR SEAT CUSHION ASSEMBLY (See page 40/60 FOLDING FLIP±UP CUSHION72±21 , 40/60 FOLDING 72±27 )
16. REMOVE REAR SEATBACK ASSY
(See page 40/60 FOLDING FLIP±UP CUSHION72±21 , 40/60 FOLDING 72±27 )
17. REMOVE REAR SIDE SEAT BACK ASSY RH (See page 40/60 FOLDING FLIP±UP CUSHION72±21 , 40/60 FOLDING 72±27 )
18. REMOVE TONNEAU COVER ASSY
19 . REMOVE BACK DOOR WE ATHERSTRIP ( See page 76±54 )
20 . REMOVE DECK BOARD SUB±ASSY ( See page 76±54)
21 . REMOVE DECK FLOOR BOX REAR ( See page 76±54)
22 . REMOVE DECK FLOOR BOX FRONT ( See page 76±54)
23 . REMOVE DECK FLOOR BOX RH ( See page 76±54)
24 . REMOVE REAR FLOOR FINISH PL ATE ( See page 76±54 )
25 . REMOVE DECK TRIM SIDE BOARD RH ( See page 76±54)
26 . REMOVE ROOF SIDE GARNISH INNER RH ( See page 76±54)
27. REMOVE FLOOR CARPET ASSY FRONT

670SG±02
67±24
±
AUDIO & VISUAL SYSTEM ANTENNA CORD SUB±ASSY NO.3
AVENSIS REPAIR MANUAL (RM1018E)
ANTENNA CORD SUB±ASSY NO.3
REPLACEMENT
1 . DISCONNEC T B ATTE RY NEG ATIVE TERMINAL ( See page 60±1)
2 . REMOVE INSTRUMENT CLUSTER FINISH P ANEL GARNISH NO.2 ( See page 71±11 )
3. REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (W/ NAVIGATION SYSTEM) (See page 67±6 )
4 . REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) ( See page 41±11 )
5 . REMOVE CONSOLE PANEL SUB±ASSY UPPER ( See page 71±11 )
6 . REMOVE RADIO RECEIVER ASSEMB LY W/BRACKET ( See page 67±5)
7 . REMOVE CONSOLE BOX ASSY RR ( See page 71±11 )
8 . REMOVE HE ATER T O REGISTER DUCT NO.2 ( See page 71±11 )
9 . REMOVE FRONT DOOR SCUFF PL ATE RH ( See page 76±36 )
10 . REMOVE REAR DOOR SCUFF PL ATE RH ( See page 76±36 )
1 1 . REMOVE COWL SIDE TRIM BOARD RH ( See page 76±36)
12 . REMOVE FRONT DOOR OPENING TRIM WE ATHERSTRIP RH ( See page 76±36 )
13 . REMOVE REAR DOOR OPENING TRIM WE ATHERSTRIP RH ( See page 76±36 )
14. REMOVE REAR SEAT CUSHION ASSEMBLY (See page 40/60 FOLDING FLIP±UP CUSHION 72±21 , 40/60 FOLDING 72±27 )
15. REMOVE REAR SEATBACK ASSY (See page 40/60 FOLDING FLIP±UP CUSHION 72±21 , 40/60 FOLDING 72±27 )
16. REMOVE REAR SIDE SEAT BACK ASSY RH (See page 40/60 FOLDING FLIP±UP CUSHION 72±21 , 40/60 FOLDING 72±27 )
17 . REMOVE P ACKAGE TR AY TRIM P ANEL ASSY ( See page 76±45 )
18 . REMOVE REAR FLOOR FINISH PL ATE ( See page 76±45 )
19 . REMOVE DECK TRIM SIDE P ANEL ASSY RH ( See page 76±45)
20 . REMOVE ROOF SIDE GARNISH INNER RH ( See page 76±45)
21 . REMOVE FRONT SE AT ASSY RH ( See page POWER SE AT 72± 11 , MANUAL SE AT 72±16 )
22. REMOVE FLOOR CARPET ASSY FRONT

670S4±01
± AUDIO & VISUAL SYSTEMAUDIO & VISUAL SYSTEM
67±1
AVENSIS REPAIR MANUAL (RM1018E)
AUDIO & VISUAL SYSTEM
PRECAUTION
1. OBSERVE HANDLING AND OPERATIONAL PRECAUTIONS
(a) Please explain to the customer that when the negative terminal is disconnected from the battery, the
channel information memory of the AM/FM broadcast stations in the radio receiver is cleared. If neces-
sary, make a note of the recorded channel information before the negative terminal is disconnected,
then reset the information after the negative terminal is reconnected.
(b) The removal/installation of the radio receiver should be performed after all the cassette tapes and au-
dio CDs are ejected from the radio receiver.
HINT:
If the cassette tapes and the audio CDs cannot be ejected due to the malfunction of the radio receiver, do
not try to drag them out by force. Bring the vehicle to the repair plant.
(c) Fasten the earth bolt securely when the antenna cord is removed or installed.
HINT:
Failing to fasten the earth bolt securely causes noise at the time of radio wave reception.
(d) Do not touch the cone paper of the speaker.

670S5±01
I35223
Instrument Cluster Finish Panel Garnish No.2
Radio Bracket No.2Radio Receiver Assy
Instrument Panel
Register Assy CTR
Air Conditioning Control AssyConsole Panel
Sub±assy Upper
Navigation System:Navigation Computer Cover
Instrument Panel
Support No.3 Instrument Panel
Support No.1Instrument Panel
Support No.2
Door Control Motor
Door Control Switch
Assy (TILT)
Instrument Cluster Finish Panel AssyDoor Control Switch Instrument Cluster Finish
Upper PanelMulti±display Instrument Panel Box
Door CoverRadio Bracket No.1
Instrument Panel
Register Control Gear
Control Knob
Protector No.1
Position Sensor
67±2
± AUDIO & VISUAL SYSTEMAUDIO & VISUAL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
COMPONENTS

670S6±02
I35191
I35165
I35166
±
AUDIO & VISUAL SYSTEM RADIO RECEIVER ASSY
67±5
AVENSIS REPAIR MANUAL (RM1018E)
RADIO RECEIVER ASSY
REPLACEMENT
1.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
2.REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 (See page 71±11)
3.REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (See page 71±11)
4.REMOVE CONSOLE PANEL SUB±ASSY UPPER (See page 71±11)
5.REMOVE RADIO RECEIVER ASSEMBLYW/BRACKET
(a)Remove the 4 bolts.
(b)Disconnect the connector and remove the radio receiver assy w/ bracket.
6.REMOVE RADIO BRACKET NO.1
(a)Remove the 6 screws and radio bracket No.1.
7.REMOVE RADIO BRACKET NO.2
(a)Remove the 6 screws and radio bracket No.2.
8.REMOVE AIR CONDITIONING CONTROL ASSY (See page 55±50)
9. REMOVE RADIO RECEIVER ASSY

A76707
Water By±pass Hose No. 2
Radiator Hose Inlet
Heater Inlet Water Hose

Gasket
Exhaust Manifold
Manifold StayExhaust Manifold
Heat Insulator No. 1

Gasket
Engine Coolant
Temperature Sensor

Non±reusable part
N´m (kgf´cm, ft´lbf) : Specified torque
20 (204, 15)
9.0 (92, 80 in.
lbf)
37 (377, 27)
18 (184, 13)
49 (500, 36)
Clamp Bracket
10 (102, 7)
Radio Setting Condenser
V±Ribbed Idler Assy No. 1
Tube
18 (184, 13)
12 (122, 9)
Manifold Stay No. 2
49 (500, 36)
37 (377, 27)18 (184, 13)
39.2 (400, 29)
14±26
± ENGINE MECHANICALPARTIAL ENGINE ASSY (1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)

A76722
A76723
A64033
A64034
A64034
± ENGINE MECHANICALPARTIAL ENGINE ASSY (1ZZ±FE/3ZZ±FE)
14±37
AVENSIS REPAIR MANUAL (RM1018E)
85. REMOVE EXHAUST MANIFOLD HEAT INSULATOR
NO.1
(a) Disconnect the heated oxygen sensor connector.
(b) Remove the 3 bolts and the nut, and then remove the ex-
haust manifold heat insulator.
86. REMOVE EXHAUST MANIFOLD
(a) Remove the 5 nuts, then remove the exhaust manifold
and the gasket.
87. REMOVE ENGINE COOLANT TEMPERATURE
SENSOR
(a) Using SST, remove the engine coolant temperature sen-
sor.
SST 09817±33190
88. REMOVE RADIO SETTING CONDENSER
(a) Remove the bolt and the condenser.
89. REMOVE WATER BY±PASS HOSE NO.2
90. REMOVE RADIATOR HOSE INLET
91. REMOVE HEATER INLET WATER HOSE
92. REPLACE PARTIAL ENGINE ASSY
93. INSTALL RADIO SETTING CONDENSER
(a) Install the condenser with the bolt.
Torque: 10 N
m (102 kgf
cm, 7 ft
lbf)

550YU±01
I37428
I352826 Claws
I352864 Claws
55±50
±
HEATER & AIR CONDITIONER AIR CONDITIONING CONTROL ASSY
AVENSIS REPAIR MANUAL (RM1018E)
OVERHAUL
HINT:
COMPONENTS: See page 55±48
1.REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 (See page 71±11)
2.REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (See page 71±11)
3.REMOVE CONSOLE PANEL SUB±ASSY UPPER (See page 71±11)
4.REMOVE RADIO RECEIVER ASSEMBLY W/BRACKET (See page 67±5)
5.REMOVE RADIO BRACKET NO.1 (See page 67±5)
6.REMOVE RADIO BRACKET NO.2 (See page 67±5) 7. REMOVE AIR CONDITIONING CONTROL ASSY
(a) Remove the air conditioning control assy as shown in theillustration.
8. REMOVE AIR CONDITIONING PANEL SUB±ASSY
(a) Remove the 4 screws.
(b) Manual A/C: Release the 6 claw fittings and disconnect the air condi-
tioning panel sub±assy.
(c) Auto A/C: Release the 4 claw fittings and disconnect the air condi-
tioning panel sub±assy.

B66038
Heater to Register Duct No.2
Instrument Panel Lower Assy
Cowl Side Trim
Board RH
Front Door
Scuff Plate
RH
Floor Shift
Shift Lever
Knob Sub±assy Console Panel
Sub±assy Upper
Console Panel Sub±assy Lower
Console Box Assy RR Front Door
Scuff Plate LHCowl Side Trim
Board LH
Instrument Panel Airbag Assy
Console Rear End
Panel
Radio Receiver
Assembly w/ Bracket
Windshield
Wiper Switch Assy
Instrument Panel
Hole CoverHead lamp
Dimmer Switch Assy
Instrument Panel Under
Cover Sub±assy No.2
Horn Button Assy Steering Wheel Assy
Instrument Panel Under Cover
Sub±assy No.1
H
N´m (kgf´cm, ft´lbf) : Specified torqueM/T Transaxle: A/T Transaxle:
A/T Only:
M/T Only:
50 (510, 37)
8.8 (90, 78 in.´lbf)
orEF
D
B
Bor
EF
I
or
EF
or
EF
H
HH
H
H
HH
H
H
CC
CC
H
HConsole Panel
Sub±assy Upper
18 (184, 13)
18 (184, 13)
71±8
± INSTRUMENT PANEL/METERINSTRUMENT PANEL/METER
AVENSIS REPAIR MANUAL (RM1018E)