TOYOTA AVENSIS 2003 Service Repair Manual

\b\b
\bB69320
Sedan Models
Liftback Models
Wagon ModelsSlit
Slit
Strap
Strap
Strap
Slit
76±16
±
EXTERIOR/INTERIOR TRIM FUEL LID LOCK CONTROL ASSY
AVENSIS REPAIR MANUAL (RM1018E)
(b) Pass the strap through the slit on the trim as shown in the illustration.
(c) Attach a strap to the trim.
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760W9±01
B67626
NutClip
±
EXTERIOR/INTERIOR TRIMLUGGAGE COMPARTMENT DOOR GARNISH
SUB±ASSY OUTSIDE(SEDAN MODELS)76±27
AVENSIS REPAIR MANUAL (RM1018E)
LUGGAGE COMPARTMENT DOOR GARNISH SUB±ASSY
OUTSIDE(SEDAN MODELS)
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1.REMOVE BACK DOOR TRIM COVER (See page 75±32)
2. REMOVE LUGGAGE COMPARTMENT DOOR GARNISH SUB±ASSY OUTSIDE
(a) Remove the 6 nuts, clip and garnish.
3. INSTALL BACK DOOR GARNISH SUB±ASSY OUTSIDE
(a) Install the garnish with the 6 nuts and clip.
Torque: 4.9 N
m (50 kgf
cm, 43 in.
lbf)
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760W4±01
B67148
110.1 (4.335)
57.3 (2.256)
39.1 (1.717) 120.9 (4.760)43.6 (1.717)
39.1 (1.539)
106.8 (4.205)
53.9 (2.122)
39.7 (1.563) 101.5 (3.996)
39.6 (1.559)24.4 (0.961)
mm (in.)
1
1
RH Side1
RH Side
1
LH Side1
LH Side
±
EXTERIOR/INTERIOR TRIM NAME PLATE
76±17
AVENSIS REPAIR MANUAL (RM1018E)
NAME PLATE
REPLACEMENT
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B67145
59.0 (2.323)20.3 (0.799)
131.2 (5.165) 91.1 (3.587)
115.4 (4.543)
161.3 (6.350)14.6 (0.575)47.1 (1.854)
63.5 (2.450) 26.6 (1.047)
97.1 (3.823)
49 (1.929)
mm (in.)
1
2
3
12
3
Sedan Models
76±18
±
EXTERIOR/INTERIOR TRIM NAME PLATE
AVENSIS REPAIR MANUAL (RM1018E)
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B67146
59.3 (2.335)20.5 (0.807)
131.2 (5.165)88.6 (3.488)
89 (3.504) 161.1 (6.342)
14.7 (0.579)
47.1 (1.854)
61.3 (2.41)
97.3 (3.831)
27 (1.063)
48.2 (1.898)2
3
2
3
Liftback Models
1
1
mm (in.)
±
EXTERIOR/INTERIOR TRIM NAME PLATE
76±19
AVENSIS REPAIR MANUAL (RM1018E)
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B67147
129.7 (5.106)52.5 (2.067)
162 (6.378)144.5 (5.689)
115.4 (4.543) 109.6 (4.315)38.1 (1.500)95.5 (3.760)
115.4 (4.543)
40 (1.575)
109.6 (4.315)
97 (3.819) 2
3
1
12
3
Wagon Models
mm (in.)
76±20
±
EXTERIOR/INTERIOR TRIM NAME PLATE
AVENSIS REPAIR MANUAL (RM1018E)
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760W5±01
B50319
Protective
Tape
B67149
Double±sided Tape
±
EXTERIOR/INTERIOR TRIM OUTSIDE MOULDING LH
76±21
AVENSIS REPAIR MANUAL (RM1018E)
OUTSIDE MOULDING LH
REPLACEMENT
HINT:
On the RH side, use the same procedures as on the LH side.
1. REMOVE OUTSIDE MOULDING LH
(a) Using a heat light, heat the moulding.Heating temprature: 40 ± 60 C (104 ± 140 F)
NOTICE:
Do not heat the moulding excessively.
(b) Tie both the piano wire ends to a wooden block or a similar object.
(c) Scrape tape off by pulling the piano wire and remove the moulding with reference pins remaining on the moulding.
NOTICE:

If reusing the moulding, take care not to damage the
moulding.

Do not damage the body.
(d) Remove the moulding.
2. INSTALL OUTSIDE MOULDING LH
(a) Using a heat light, heat the body surface. Heating temprature: 40 ± 60 C (104 ± 140 F)
NOTICE:
Do not heat the body excessively.
(b) Remove the tape from the body.
(c) Wipe off the stains with cleaner.
(d) Clean the moulding (if reusing the moulding).
(1) Using a heat light, heat the moulding.
Heating temprature: 20 ± 30 C (68 ± 86 F)
NOTICE:
Do not heat the moulding excessively. (2) Remove the tape from the moulding.
(3) Wipe off the stains with cleaner.
(4) Apply new double±sided tape to the moulding as
shown in the illustration.
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B67150mm (in.)
16.2 (0.638)
28 (1.102)
228.7 (9.004)243 (9.567) 243 (9.567)
2.3 (0.091)
3.8 (0.150)
252.7 (9.949)
119 (4.685)
16.4 (0.646)
76±22
±
EXTERIOR/INTERIOR TRIM OUTSIDE MOULDING LH
AVENSIS REPAIR MANUAL (RM1018E)
(e) Using a heat light, heat the body and moulding. Heating temperature:
Body40 ± 60
C (104 ± 140
F)
Moulding20 ± 30
C (68 ± 86
F)
NOTICE:
Do not heat the body and moulding excessively.
(f) Remove the peeling paper from the face of the moulding
and attach the moulding securely to the vehicle body.
NOTICE:
Be careful that dirt or foreign objects do not stick to adhe-
sive part when removeing the peeling paper.
(g) Push the moulding to the body, as shown in the illustra- tion.
NOTICE:
Do not apply excessive force onto the moulding. Instead,
apply steady pressure with your thumbs.
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760X1±01
B67428
Rear Floor
Finish PlateRear Floor Finish Plate
Rear Bumper Cover Rear Bumper
Reinforcement No. 1
Rear Bumper Side
Retainer LH Rear Bumper Side
Retainer RH
Rear Bumper
Retainer Upper LH Rear Bumper
Retainer Upper RH
Rear Bumper Side
Moulding LH Rear Bumper Side
Moulding RH
Liftback ModelsLuggage Compartment
Trim Hook
Rope Hook AssyRope Hook
Assy
Rear Bumper Pad RH
Rear Bumper Pad LH
N

m (kgf
cm, ft
lbf) : Specified torque
5.5 (55, 49 in.
lbf)
11.5 (115, 16)
±
EXTERIOR/INTERIOR TRIM REAR BUMPER (SEDAN/LIFTBACK)
76±5
AVENSIS REPAIR MANUAL (RM1018E)
REAR BUMPER (SEDAN/LIFTBACK)
COMPONENTS
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760X2±01
B67426
B67427Protective Tape
Claw
76±6
±
EXTERIOR/INTERIOR TRIM REAR BUMPER (SEDAN/LIFTBACK)
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated. 1. REMOVE REAR FLOOR FINISH PLATE (SEDANMODELS)
(a) Remove the 2 hooks and 2 rope hooks.
(b) Using a moulding remover, remove the 2 clips and finish plate.
(c) Using a screwdriver, disengage the 4 claws and finish plate.
HINT:
Tape the screwdriver tip before use.
2. REMOVE REAR FLOOR FINISH PLATE (LIFTBACK MODELS)
(a) Remove the 2 bolts and 2 rope hooks.
(b) Using a screwdriver, disengage the 4 claws and finish plate.
HINT:
Tape the screwdriver tip before use. 3. REMOVE REAR BUMPER COVER
(a) Put protective tape under the quarter panel.
(b) Remove the 2 screws, 4 nuts and 3 clips.
(c) Using a screwdriver, disengage the 14 claws and removethe bumper.
HINT:
Tape the screwdriver tip before use.
4. REMOVE REAR BUMPER REINFORCEMENT NO.1
(a) Remove the 8 bolts and reinforcement.
5. REMOVE REAR BUMPER SIDE RETAINER LH
(a) Remove the 2 screws.
(b) Using a screwdriver, remove the retainer.
HINT:
Tape the screwdriver tip before use.
6. REMOVE REAR BUMPER SIDE RETAINER RH
HINT:
Use the same procedures described for the LH side.
7. REMOVE REAR BUMPER RETAINER UPPER LH
(a) Remove the 2 screws.
(b) Using a screwdriver, remove the retainer.
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