TOYOTA AVENSIS 2003 Service Repair Manual

760X0±01
B66532
Clip
Claw
B66531
Clip
Claw
B66533
Clip
Claw
76±54
±
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated. 1. REMOVE FRONT DOOR SCUFF PLATE RH
(a) Using a screwdriver, disengage the 5 clips and 2 claws,and remove the scuff plate.
HINT:
Tape the screwdriver tip before use.
2. REMOVE FRONT DOOR SCUFF PLATE LH
HINT:
Use the same procedures described for the RH side. 3. REMOVE REAR DOOR SCUFF PLATE RH
(a) Using a screwdriver, disengage the 3 clips and 2 claws,and remove the scuff plate.
HINT:
Tape the screwdriver tip before use.
4. REMOVE REAR DOOR SCUFF PLATE LH
HINT:
Use the same procedures described for the RH side. 5. REMOVE COWL SIDE TRIM BOARD RH
(a) Using a screwdriver, disengage the clip and 2 claws, andremove the trim board.
HINT:
Tape the screwdriver tip before use.
6. REMOVE COWL SIDE TRIM BOARD LH
HINT:
Use the same procedures described for the RH side.
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B66534
B66535
Clip
B66527
Clip
±
EXTERIOR/INTERIOR TRIMROOF HEADLINING ASSY(WAGON MODELS)
76±55
AVENSIS REPAIR MANUAL (RM1018E)
7.REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH
8.REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH
9.REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH
10.REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH
11.REMOVE CENTER PILLAR GARNISH LOWER RH
(a)Remove the floor anchor cover.
(b)Remove the bolt and outer belt on the floor anchor side.
(c)Using a screwdriver, disengage the 2 clips and removethe pillar garnish.
HINT:
Tape the screwdriver tip before use.
12.REMOVE CENTER PILLAR GARNISH LOWER LH
HINT:
Use the same procedures described for the RH side. 13.REMOVE CENTER PILLAR GARNISH UPPER RH
(a)Using a screwdriver, disengage the clip and 2 screws, andremove the pillar garnish.
HINT:
Tape the screwdriver tip before use.
14.REMOVE CENTER PILLAR GARNISH UPPER LH
HINT:
Use the same procedures described for the RH side.
15.REMOVE REAR SEAT ASSY (See page 72±21)
16. REMOVE REAR SIDE SEAT BACK ASSY RH
(a) Remove the bolt and seatback
17. REMOVE REAR SIDE SEAT BACK ASSY LH
(a) Remove the bolt and seatback
18. REMOVE TONNEAU COVER ASSY
19. REMOVE BACK DOOR WEATHERSTRIP
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B66545
B66544
Clip
B66543
B66542
Clip
76±56
±
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
20. REMOVE DECK BOARD SUB±ASSY 21. REMOVE DECK FLOOR BOX REAR
(a) Remove the deck floor box.
22. REMOVE DECK FLOOR BOX FRONT
(a) Using a screwdriver, disengage the 2 clips and 2 screws,and remove the deck floor box.
HINT:
Tape the screwdriver tip before use.
23. REMOVE DECK FLOOR BOX RH
(a) Remove the 2 screws and deck floor box.
24. REMOVE DECK FLOOR BOX LH
(a) Remove the 2 screws and deck floor box.
25. REMOVE REAR FLOOR FINISH PLATE
(a) Using a screwdriver, disengage the 4 clips and remove the floor finish plate.
HINT:
Tape the screwdriver tip before use.
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B66536
Clip
Claw
B66540
Clip
B66538
Clip
B66539
Clip
±
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)
76±57
AVENSIS REPAIR MANUAL (RM1018E)
26. REMOVE DECK TRIM SIDE BOARD RH
(a) Remove the bolt and screw.
(b) Using a screwdriver, disengage the 5 clips and 2 claws,
and remove the deck trim side board.
HINT:
Tape the screwdriver tip before use.
27. REMOVE DECK TRIM SIDE BOARD LH
HINT:
Use the same procedures described for the RH side. 28. REMOVE ROOF HEADLINING TRIM SUB±ASSYREAR
(a) Using a screwdriver, disengage the 5 clips and remove the roof headlining trim.
HINT:
Tape the screwdriver tip before use.
29. REMOVE ROOF SIDE GARNISH INNER RH
(a) Remove the bolt.
(b) Using a screwdriver, disengage the 2 clips and remove the window side garnish.
HINT:
Tape the screwdriver tip before use.
30. REMOVE ROOF SIDE GARNISH INNER LH
HINT:
Use the same procedures described for the RH side. 31. REMOVE REAR WINDOW SIDE GARNISH RH
(a) Using a screwdriver, disengage the 3 clips and screw, andremove the roof side garnish.
HINT:
Tape the screwdriver tip before use.
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B66528
Clip
B65292
700 mm120 mm
Adhesive Tape
Adhesive Tape Protective Cover
76±58
±
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
32. REMOVE REAR WINDOW SIDE GARNISH LH
HINT:
Use the same procedures described for the RH side. 33. REMOVE FRONT PILLAR GARNISH RH
(a) Using a screwdriver, disengage the 2 clips and removethe pillar garnish.
HINT:
Tape the screwdriver tip before use.
(b) Pull the garnish upward and remove if from the instrument panel.
(c) w/ Curtain shield airbag: Protect the curtain shield airbag LH.
(1) Thoroughly cover the airbag with cloth or nylon of700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the
ends of the cover in place with adhesive tape as
shown in the illustration.
NOTICE:
Cover the curtain shield airbag with a protective cover as
soon as the front pillar garnish is removed.
34. REMOVE FRONT PILLAR GARNISH LH
HINT:
Use the same procedures described for the RH side.
35. REMOVE RH VISOR ASSY
(a) Remove the 2 screws and visor.
36. REMOVE LH VISOR ASSY
(a) Remove the 2 screws and visor.
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A79919
Claw
Claw
B66541Claw
Claw
B66529
ClawClaw
B50596
90

±
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)
76±59
AVENSIS REPAIR MANUAL (RM1018E)
37. REMOVE MAP LAMP ASSY
(a) Using a screwdriver, disengage the 6 claws and remove
the lens cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 screws.
(c) Using a moulding remover, disengage the claws.
(d) Disconnect the map lamp switch connector and sliding roof switch connector, and remove the map lamp.
38. REMOVE ROOM LAMP ASSY NO.2
(a) Using a moulding remover, disengage the 8 claws and re- move the lens cover.
HINT:
Tape the screwdriver tip before use.
(b) Using a moulding remover, disengage the claws.
(c) Disconnect the map lamp switch connector and remove the map lamp.
39. REMOVE ASSIST GRIP SUB±ASSY
(a) Using a screwdriver, disengage the 2 claws and remove the 2 assist grip covers.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 bolts and assist grip.
40. REMOVE VISOR HOLDER
(a) Remove the holder of the sun visor by turning it counter- clockwise.
41. REMOVE SUN ROOF OPENING TRIM MOULDING (W/ SLIDING ROOF)
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B66558
Clip
w/ Sliding Roof
w/o Sliding RoofClip
B66555
Tape
w/ Sliding Roof
w/o Sliding Roof
Tape
76±60
±
EXTERIOR/INTERIOR TRIMROOF HEADLINING ASSY(WAGON MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
42.REMOVE ROOF HEADLINING ASSY
(a)w/ Sliding roof: Using a clip remover, disengage the 2 clips and remove
the roof headling.
(b)w/o Sliding roof: Using a clip remover, disengage the 4 clips and remove
the roof headling.
43.INSTALL ROOF HEADLINING ASSY
(a)Align the markings, and then install the wire harness with tape.
NOTICE:
Attach the roof wire harness securely.
(b)w/ Sliding roof: Install the 4 clips.
(c)wo/ Sliding roof: Install the 2 clips.
44.INSTALL REAR SEAT ASSY (See page 72±21)
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80027±04
F44171
±
VEHICLE CONTROL SYSTEMIGNITION OR STARTER SWITCH ASSY
80±1
AVENSIS REPAIR MANUAL (RM1018E)
IGNITION OR STARTER SWITCH ASSY
REPLACEMENT
HINT:
The installation is in the reverse order of the removal.
1.REMOVE STEERING COLUMN COVER LWR (See page 50±9)
2.REMOVE STEERING COLUMN COVER UPR (See page 50±9)
3. REMOVE IGNITION OR STARTER SWITCH ASSY
(a) Disconnect the ignition switch and unlock warning switchconnectors.
(b) Remove the clamp.
(c) Remove the screw and ignition switch.
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80028±04
B68363
ACCON
START
LOCK
55

35

35

80±2
±
VEHICLE CONTROL SYSTEM IGNITION OR STARTER SWITCH ASSY
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION
1. INSPECT IGNITION OR STARTER SWITCH ASSY
(a) Inspect the switch resistance. Standard:
Terminal No.Switch ConditionSpecified Condition
2 ± 3ACC
1 ± 3
2 ± 3ON
4 ± 6Below 1

1 ± 3
4 ± 5START
4 ± 6
If the result is not as specified, replace the switch.
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2AVENSIS (EWD526E)
A INTRODUCTION
This manual consists of the following 13 sections:
No.
SectionDescription
INDEXIndex of the contents of this manual.
A
INTRODUCTIONBrief explanation of each section.
BHOW TO USE THIS
MANUALInstructions on how to use this manual.
CTROUBLE–
SHOOTINGDescribes the basic inspection procedures for electrical circuits.
DABBREVIATIONSDefines the abbreviations used in this manual.
E
GLOSSARY OF
TERMS AND
SYMBOLS
Defines the symbols and functions of major parts.
FRELAY LOCATIONSShows position of the Electronic Control Unit, Relays, Relay Block, etc.\
This section is closely related to the system circuit.
GELECTRICAL
WIRING ROUTINGDescribes position of Parts Connectors, Splice points, Ground points, et\
c.
This section is closely related to the system circuit.
INDEXIndex of the system circuits.
H
SYSTEM CIRCUITS
Electrical circuits of each system are shown from the power supply through ground
points. Wiring connections and their positions are shown and classified \
by code
according to the connection method. (Refer to the section, ”How to u\
se this manual”).
The ”System Outline” and ”Service Hints” useful for troubles\
hooting are also contained
in this section.
IGROUND POINTShows ground positions of all parts described in this manual.
JPOWER SOURCE
(Current Flow Chart)Describes power distribution from the power supply to various electrical\
loads.
KCONNECTOR LISTDescribes the form of the connectors for the parts appeared in this book\
.
This section is closely related to the system circuit.
LPART NUMBER OF
CONNECTORSIndicates the part number of the connectors used in this manual.
M
OVERALL
ELECTRICAL
WIRING DIAGRAM
Provides circuit diagrams showing the circuit connections.
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