TOYOTA AVENSIS 2003 Service Repair Manual

B67427
±
EXTERIOR/INTERIOR TRIM REAR BUMPER (SEDAN/LIFTBACK)
76±7
AVENSIS REPAIR MANUAL (RM1018E)
HINT:
Tape the screwdriver tip before use.
8. REMOVE REAR BUMPER RETAINER UPPER RH
HINT:
Use the same procedures described for the LH side.
9. REMOVE REAR BUMPER SIDE MOULDING LH
(a) Using a screwdriver, disengage the 10 claws and remove the moulding.
HINT:
Tape the screwdriver tip before use.
10. REMOVE REAR BUMPER SIDE MOULDING RH
HINT:
Use the same procedures described for the LH side.
11. INSTALL REAR BUMPER REINFORCEMENT NO.1
(a) Install the reinforcement with the 8 bolts.
Torque: 11.5 N
m (115 kgf
cm, 16 ft
lbf)
12. INSTALL REAR BUMPER COVER
(a) Install the bumper cover with the 4 nuts, 2 screws and 3
clips.
Torque: 5.5 N
m (55 kgf
cm, 49 in.
lbf) for screw
http://vnx.su

760X3±01
B67423
Rear Floor
Finish Plate
Rear Bumper Cover
Rear Bumper Side
Retainer LH Rear Bumper Side
Retainer RH
Rear Bumper
Retainer Upper LH Rear Bumper
Retainer Upper RH
Rear Bumper Side
Moulding LH Rear Bumper Side
Moulding RH
Rear Bumper
Reinforcement No. 1
Rear Bumper Pad RH
Rear Bumper
Pad LH
N

m (kgf
cm, ft
lbf) : Specified torque
Deck Floor Box Rear
Deck Floor
Box LH
Deck Floor Box RH
11.5 (115, 16)
11.5 (115, 16)
5.5 (55,49 in.
lbf)
76±8
±
EXTERIOR/INTERIOR TRIM REAR BUMPER (WAGON MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
REAR BUMPER (WAGON MODELS)
COMPONENTS
http://vnx.su

760X4±01
B67429
Clip
B67430
Claw
±
EXTERIOR/INTERIOR TRIMREAR BUMPER(WAGON MODELS)
76±9
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1.REMOVE REAR FLOOR FINISH PLATE
(a)Using a screwdriver, remove the 4 clips and finish plate.
HINT:
Tape the screwdriver tip before use.
2.REMOVE DECK FLOOR BOX REAR (See page 76±54)
3.REMOVE DECK FLOOR BOX LH (See page 76±54)
4.REMOVE DECK FLOOR BOX RH (See page 76±54) 5. REMOVE REAR BUMPER COVER
(a) Put protective tape under the quarter panel.
(b) Remove the 2 screws, 3 clips and 4 nuts.
(c) Using a screwdriver, disengage the 16 claws and removethe bumper cover.
HINT:
Tape the screwdriver tip before use.
6. REMOVE REAR BUMPER REINFORCEMENT NO.1
(a) Remove the 8 bolts and reinforcement.
7. REMOVE REAR BUMPER SIDE RETAINER LH
(a) Remove the 2 screws.
(b) Using a screwdriver, disengage the 3 claws and remove the side retainer.
HINT:
Tape the screwdriver tip before use.
8. REMOVE REAR BUMPER SIDE RETAINER RH
HINT:
Use the same procedures described for the LH side.
9. REMOVE REAR BUMPER RETAINER UPPER LH
(a) Remove the 2 screws.
(b) Using a screwdriver, disengage the claw and remove the retainer upper.
HINT:
Tape the screwdriver tip before use.
10. REMOVE REAR BUMPER RETAINER UPPER RH
HINT:
Use the same procedures described for the LH side.
11. REMOVE REAR BUMPER SIDE MOULDING LH
(a) Using screwdriver, remove the moulding.
http://vnx.su

B67430
76±10
±
EXTERIOR/INTERIOR TRIM REAR BUMPER (WAGON MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
HINT:
Tape the screwdriver tip before use.
12. REMOVE REAR BUMPER SIDE MOULDING RH
HINT:
Use the same procedures described for the LH side.
13. INSTALL REAR BUMPER REINFORCEMENT NO.1
(a) Install the reinforcement with the 8 bolts. Torque: 11.5 N
m (115 kgf
cm, 16 ft
lbf)
14. INSTALL REAR BUMPER COVER
(a) Install the bumper cover with the 2 screws, 3 clips and 4 nuts.
Torque: 5.5 N
m (55 kgf
cm, 49 in.
lbf) for screw
http://vnx.su

760W7±01
B67608
Tape
Tape
76±24
±
EXTERIOR/INTERIOR TRIMREAR DOOR BELT MOULDING ASSY LH
AVENSIS REPAIR MANUAL (RM1018E)
REAR DOOR BELT MOULDING ASSY LH
REPLACEMENT
HINT:

The installation is in the reverse order of the removal.

On the RH side, use the same procedures as on the LH side.
1.REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSY (See page 75±22)
2.REMOVE REAR DOOR TRIM BASE LH (See page 75±22)
3. REMOVE POWER WINDOW REGULATOR SWITCH ASSY REAR (W/ POWER WINDOW) (See page 75±22)
4.REMOVE REAR DOOR TRIM BOARD SUB±ASSY LH (See page 75±22)
5.REMOVE REAR DOOR GLASS WEATHERSTRIP INNER LH (See page 75±22)
6.REMOVE REAR DOOR SERVICE HOLE COVER LH (See page 75±22)
7. REMOVE REAR DOOR BELT MOULDING ASSY LH
(a) Put protective tape under the moulding.
(b) Using a screwdriver or moulding remover, pry out theclaws and remove the moulding.
HINT:
Tape the screwdriver tip before use.
http://vnx.su

760WD±01
B67161
Clip
B67162
Clip
B67163
Double±sided Tape
76±30
±
EXTERIOR/INTERIOR TRIM REAR SPOILER (WAGON MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
REAR SPOILER (WAGON MODELS)
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. 1. REMOVE BACK DOOR TRIM PANEL ASSY UPPER
(a) Remove the 4 clips and door trim panel.
(b) Remove the 4 hole plugs.
2. REMOVE REAR SPOILER
(a) Disconnect the stop lamp connector.
(b) Remove the 6 nuts and clip.
(c) Using a heat light, heat the spoiler.Heating temprature: 40 ± 60 C (104 ± 140 F)
NOTICE:
Do not heat the spoiler excessively.
(d) Lightly lift the spoiler at the right end or the left end.
(e) Cut the tape. (1) Tie both piano wire ends to a wooden block or simi-
lar object.
(2) Cut the tape by pulling the piano wire.
NOTICE:

If reusing the rear spoiler, take care not to damage it.

Be careful not to damage the back door.
(f) Remove the spoiler.
3. INSTALL REAR SPOILER
(a) Clean the surface on the back door where the spoiler is to be attached.
(1) Using a heat light, heat the back door contact sur-
face.
Heating temprature: 40 ± 60 C (104 ± 140 F)
NOTICE:
Do not heat the back door excessively.
http://vnx.su

B67164
Double±sided Tape
±
EXTERIOR/INTERIOR TRIM REAR SPOILER (WAGON MODELS)
76±31
AVENSIS REPAIR MANUAL (RM1018E)
(2) Remove the tape from the back door.
(3) Wipe off the stains with cleaner.
(b) When reusing the spoiler:
Clean the spoiler.
(1) Using a heat light, heat the spoiler.
Heating temprature: 20 ± 30
C (68 ± 86
F)
NOTICE:
Do not heat the spoiler excessively.
(2) Remove the tape from the spoiler.
(3) Wipe off the stains with cleaner.
(c) Install the spoiler. (1) Using a heat light, heat the door and spoiler.
Heating temperature:
Door40 ± 60
C (104 ± 140
F)
Spoiler20 ± 30
C (68 ± 86
F)
NOTICE:
Do not heat the door and spoiler excessively.
(2) Apply new double±sided tape to the spoiler, asshown in the illustration.
(3) Remove the peeling paper from the spoiler.
NOTICE:
Be careful that dirt or foreign objects do not stick to the
adhesive part when removing the peeling paper. (4) Install the spoiler with the 6 nuts.
Torque: 9.8 N
m (99 kgf
cm, 87 in.
lbf)
NOTICE:
Do not apply excessive force onto the spoiler. Instead, ap-
ply steady pressure with your thumbs. (5) Connect the stop lamp connector.
(6) Install the 4 hole plugs.
http://vnx.su

760W8±01
B67156
B67157
B67155
Clip
Clip
Clip
±
EXTERIOR/INTERIOR TRIM ROCKER PANEL MOULDING LH
76±25
AVENSIS REPAIR MANUAL (RM1018E)
ROCKER PANEL MOULDING LH
REPLACEMENT
HINT:

The installation is in the reverse order of the removal.

Use the same procedures on the RH side as on the LH side.
1. REMOVE FRONT WHEEL
2. REMOVE REAR WHEEL
3. REMOVE SIDE MUDGUARD FRONT LH
(a) Remove the 2 screws and mudguard.
(b) Remove the 2 screws and wheel house plate.
4. REMOVE REAR WHEEL HOUSE PLATE FRONT LH
(a) Remove the 2 screws and wheel house plate.
5. REMOVE ROCKER PANEL MOULDING LH
(a) Remove the 3 screws, 12 clips and moulding.
http://vnx.su

760WE±01
B67742
B67741
Front SideRear Side
1.3 (0.051)
mm (in.)
A
A
A ± A
4.8 (0.189)
1.5 (0.059) A ± A A
A
4.6 (1.811)
76±26
±
EXTERIOR/INTERIOR TRIM ROOF DRIP SIDE FINISH MOULDING CENTER LH
AVENSIS REPAIR MANUAL (RM1018E)
ROOF DRIP SIDE FINISH MOULDING CENTER LH
REPLACEMENT
HINT:
Use the same procedures on the RH side as on the LH side. 1. REMOVE ROOF DRIP SIDE FINISH MOULDINGCENTER LH
(a) Put the protective tape around the circumference of the moulding.
(b) Using a remover for the roof moulding, release the disen-
gage the clips both in the front and rear ends of the mould-
ing, and then remove the moulding.
NOTICE:

Do not remove the clips.

If that the clips are damaged or removed accidentally,
exchange them for supplied ones.
2. INSTALL ROOF DRIP SIDE FINISH MOULDING CENTER LH
NOTICE:
Only when exchanging the clips.
(a) Remove the tape that remains on the mounting surface
of the body, and then clean the surface with white gaso-
line.
(b) Using a heat light, heat up the clip installation surfaces of the body and moulding.
Heating temperature:
Body40 ± 60 C (104 ± 140 F)
Moulding20 ± 30C (68 ± 86 F)
NOTICE:
Do not heat the moulding and body excessively.
(c) Set the supplied clips in the positions as shown in the il-
lustration and press±fit them by hand to install them.
NOTICE:
Install the moulding when 30 minutes or more have passed
after press±fitting the clips.
HINT:

Initial hardening time: 30 minutes

Perfect hardening time: 24 hours
http://vnx.su

760WV±01
B70682
Roof Side Garnish Inner RH
Front Pillar Garnish RH
Front Door Opening Trim Weatherstrip RH
Center Pillar Garnish RHRear Door Opening Trim Weatherstrip RH
Front Door
Scuff Plate RH
Rear Door Scuff
Plate RH
Cowl Side Trim Board RH
41.2 (420, 30)Center Pillar Garnish
Lower RH
Front Pillar Garnish LH
Front Door Opening Trim
Weatherstrip LH
Cowl Side Trim Board LH
Front Door Scuff Plate LH
Center Pillar Garnish Lower LH
Rear Door Scuff Plate LH
Center Pillar Garnish LH
Rear Door Opening Trim
Weatherstrip LH
Roof Side Garnish Inner LH
Package Tray
Trim Panel Assy
N
m (kgf
cm ft
lbf): Specified torque
41.2 (420, 30)
Rear Floor Finish Plate
Deck Trim Side
Panel Assy RH
Deck Trim Side
Board LH
Rear Headlining Sub±assy
76±42
±
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
ROOF HEADLINING ASSY (LIFTBACK MODELS)
COMPONENTS
http://vnx.su