TOYOTA AVENSIS 2005 Service Repair Manual

± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION / TRANSAXLE
03±49
AVENSIS REPAIR MANUAL (RM1018E) U241E (1AZ±FE) (LHD)
Line pressure (Wheel locked)
Engine idling
D range
R range
AT stall (Throttle valve fully opened)
D range
R range
372 ± 412 kPa (3.8 ± 4.2 kgfcm2, 53 ± 60 psi)
672 ± 742 kPa (6.9 ± 7.6 kgfcm2, 97 ± 108 psi)
931 ± 1,031 kPa (9.5 ± 10.5 kgfcm
2, 135 ± 150 psi)
1,768 ± 1,968 kPa (18.0 ± 20.1 kgfcm2, 256 ± 285 psi)
Engine stall revolution D and R range2,550
150 rpm
Time lag N
D range
N
R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650
50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0 20 mm (0.0079 in.)
0 30 mm (0.0118 in.)
Differential oil seal drive in depth LH side
RH side0
0.5 mm (0
0.020 in.)
0
0.5 mm (0
0.020 in.)
Shift schedule
D range
(Throttle valve fully opened) 1
2
2
3
3
4
4
3
3
2
2
1
(Throttle valve fully closed) 3
4
4
3
2 range
(Throttle valve fully opened) 1
2
3
2
2
1
L range
(Throttle valve fully opened) 2
1
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
158 ± 173 km/h (98 ± 108 mph)
119 ± 133 km/h (74 ± 83 mph)
83 ± 92 km/h (52 ± 57 mph)
46 ± 53 km/h (29 ± 33 mph)
36 ± 43 km/h (22 ± 27 mph)
16 ± 22 km/h (10 ± 13 mph)
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
46 ± 53 km/h (29 ± 33 mph)
50 ± 57 km/h (31 ± 35 mph)
Shift schedule(When kick down switch turns ON)
D range
(Throttle valve fully opened) 1
2
2
3
3
4
4
3
3
2
2
1
(Throttle valve fully closed) 3
4
4
3
2 range
(Throttle valve fully opened) 1
2
3
2
2
1
L range
(Throttle valve fully opened) 2
1
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
158 ± 173 km/h (98 ± 108 mph)
150 ± 165 km/h (93 ± 102 mph)
94 ± 103 km/h (58 ± 64 mph)
46 ± 53 km/h (29 ± 33 mph)
36 ± 43 km/h (22 ± 27 mph)
16 ± 22 km/h (10 ± 13 mph)
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
46 ± 53 km/h (29 ± 33 mph)
50 ± 57 km/h (31 ± 35 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
59 ± 67 km/h (37 ± 42 mph)
55 ± 63 km/h (34 ± 39 mph)

031FW±01
03±44
± SERVICE SPECIFICATIONSPARKING BRAKE
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
Part TightenedN
mkgf
cmft
lbf
Wheel nut1031,05076
Parking brake lock nut5.05144 in.
lbf
Parking brake lever sub±assy x Body131279
Front floor heat insulator No.2 x Body5.55649 in.
lbf
Front floor heat insulator No.1 x Body5.55649 in.
lbf
Exhaust pipe installation bolt4344032
Front floor panel brace x Body3030221
Fuel tank protector No.1 x Body5.55649 in.
lbf
Parking brake cable assy No.3 x Fram5.05144 in.
lbf

031FV±01
± SERVICE SPECIFICATIONSPARKING BRAKE
03±43
AVENSIS REPAIR MANUAL (RM1018E)
PARKING BRAKE
SERVICE DATA
Parking brake lever travel at 196 N (20 kgf, 44.1 lbf):6 ± 9 clicks
Rear brake disc inside diameter Standard
Maximum173 mm (6.81 in.)
174 mm (6.85 in.)
Parking brake shoe lining thickness Standard
Maximum3.5 mm (0.138 in.)
1.0 mm (0.039 in.)

030MV±02
03±42
± SERVICE SPECIFICATIONSBRAKE
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
Part TightenedN
mkgf
cmft
lbf
Wheel nut1031,05076
Brake line union nut 10 mm
14 mm15
29155
29611
21
Brake booster clevis lock nut1919414
Brake master cylinder sub±assy x Brake booster assy2020415
Charcoal canister bracket x Body5.45548 in.
lbf
Brake booster assy x Body131309
Brake pedal support x Instrument panel reinforcement2424117
Brake pedale support x Brake pedal3737527
Brake pedale support x Body131309
Brake tube clamp x body5.45548 in.
lbf
Vacuum pump x Engine2121415
Vacuum pump union nut1414010
Vacuum pump check valve sub±assy x End cover7421454
Vacuum pump end cover x vacuum pump housing7.88069 in.
lbf
Front disc brake bleeder plug101027
Front brake cylinder mounting x Steering knuckle1021,04075
Front disc brake cylinder x Front disc brake cylinder mounting3030622
Front disc brake caliper x Flexible hose2929621
Rear disc brake bleeder plug101027
Rear disc brake cylinder mounting x Steering knuckle4747534
Rear disc brake cylinder x Rear disc brake cylinder mounting3030622
Rear disc brake caliper x Flexible hose2929621
Brake actuator x Brake actuator bracket
w/o VSC:
w/ VSC:7.0
4.771
4862 in.
lbf
42 in.
lbf
Front speed sensor wire harness clamp x shock absorber2929621
Brake actuator bracket x Body1919514
Front speed sensor x Steering knuckle8.08271 in.
lbf
Yawrate sensor bracket set bolt2121415
Yawrate sensor x Yawrate sensor bracket66153 in.
lbf
Yawrate sensor bracket x Body2121415

030MU±02
± SERVICE SPECIFICATIONSBRAKE
03±41
AVENSIS REPAIR MANUAL (RM1018E)
BRAKE
SERVICE DATA
Brake pedal height (from asphalt sheet) RHD:
LHD:
M/T
A/T142.5 ± 152.5 mm (5.610 ± 6.004 in.)
148.1 ± 158.1 mm (5.831 ± 6.224 in.)
149.9 ± 159.9 mm (5.902 ± 6.295 in.)
Brake Pedal free play1 ± 6 mm (0.04 ± 0.24 in.)
Stop light switch clearance0.5 ± 2.6 mm (0.020 ± 0.102 in.)
Pedal reserve distance from asphalt sheet at 490 N (50 kgf, 110.2 lbf)More than 60 mm (2.36 in.)
Brake booster push rod to piston clearance (w/ SST)0 mm (0 in.)
Front disc brake pad thickness Standard
Minimum12.5 mm (0.492 in.)
2.0 mm (0.079 in.)
Front brake disc thickness Standard
Minimum26.0 mm (1.024 in.)
24.0 mm (0.945 in.)
Front disc runout Maximum0.05 mm (0.0020 in.)
Rear disc brake pad thickness Standard
Minimum10.0 mm (0.394 in.)
2.0 mm (0.079 in.)
Rear disc thickness Standard
Minimum10.0 mm (0.394 in.)
8.0 mm (0.315 in.)
Rear disc runout Maximum0.05 mm (0.0020 in.)

030KC±06
03±40
± SERVICE SPECIFICATIONSDRIVE SHAFT / PROPELLER SHAFT / AXLE
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
Part TightenedN
mkgf
cmft
lbf
Front wheel set nut1031,05076
Rear wheel set nut1031,05076
Manual transaxle oil drain plug C50/C250:
E354/E357:39
49400
50029
36
Lower ball joint assy front x Suspension arm sub±assy lower No.18990866
Tie rod end sub±assy x Steering knuckle4950036
Flexible hose and speed sensor front x Shock absorber assy front1919414
Speed sensor front x Steering knuckle8.08271 in.
lbf
Front stabilizer link assy x Shock absorber assy front7475555
Front axle hub nut2162,200159
Disc brake dust cover front x Steering knuckle8.38573 in.
lbf
Lower ball joint assy front x Steering knuckle1031,05076
Front axle assy x Shock absorber assy front2202,243162
Front disc brake caliper assy x Steering knuckle1021,04075
Automatic transaxle fluid drain plug4950036
Drive shaft bearing case x Bearing bracket6465047
Rear axle hub & bearing assy x Rear axle carrier sub±assy5657141
Rear axle carrier sub±assy x Back plate assy1401,428103
Rear axle carrier sub±assy x Skid control sensor wire5.05144 in.
lbf
Rear disk brake caliper assy x Rear axle carrier sub±assy4747534
Rear axle carrier sub±assy x Upper control arm assy7475555
Rear axle carrier sub±assy x Lower control arm assy ball joint side:
member side:60
105612
1,07144
77
Rear axle carrier sub±assy x Rear suspension arm assy ball joint side:
member side:105
741,071
75577
55

030KB±05
± SERVICE SPECIFICATIONSDRIVE SHAFT / PROPELLER SHAFT / AXLE
03±39
AVENSIS REPAIR MANUAL (RM1018E)
DRIVE SHAFT / PROPELLER SHAFT / AXLE
SERVICE DATA
Front axle hub bearing BacklashMaximum: 0.05 mm (0.0020 in.)
Front axle hub sub±assy DeviationMaximum: 0.05 mm (0.0020 in.)
Rear axle hub & bearing assy Backlash
DeviationMaximum: 0.05 mm (0.0020 in.)
Maximum: 0.07 mm (0.0028 in.)

0313C±05
03±38
± SERVICE SPECIFICATIONSTIRE & WHEEL
AVENSIS REPAIR MANUAL (RM1018E)
TIRE & WHEEL
SERVICE DATA
Engine type:
3ZZ±FE, 1ZZ±FE, 1AZ±FE
Tire sizeFront
kPa (kgf/cm2, psi)
Rear
kPa (kgf/cm2, psi)
195/65R16 91V:
205/55R16 91V:
with 4 or less occupants
with 5 or more occupants
220 (2.2, 32) *1
240 (2.4, 35) *2
220 (2.2, 32) *1
250 (2.5, 36) *2
220 (2.2, 32) *1
240 (2.4, 35) *2
220 (2.2, 32) *1
280 (2.8, 41) *1
Engine type:
1CD±FTV
Tire sizeFront
kPa (kgf/cm2, psi)
Rear
kPa (kgf/cm2, psi)
Cold tire inflation pressure
205/55R16 91V:
with 4 or less occupants
with 5 or more occupants
240 (2.4, 35) *1
270 (2.7, 39) *2
240 (2.4, 35) *1
280 (2.8, 41) *2
240 (2.4, 35) *1
270 (2.7, 39) *2
240 (2.4, 35) *1
290 (2.9, 42) *2
Engine type:
1AZ±FSE
Tire sizeFront
kPa (kgf/cm2, psi)
Rear
kPa (kgf/cm2, psi)
205/55R16 91V:
with 4 or less occupants
with 5 or more occupants
215/45R17 87W:
with 4 or less occupants
with 5 or more occupants220 (2.2, 32) *1
250 (2.5, 36) *2
220 (2.2, 32) *1
270 (2.7, 39) *2
240 (2.4, 35) *1
290 (2.9, 42) *2
240 (2.4, 35) *1
310 (3.1, 45) *2
220 (2.2, 32) *1
250 (2.5, 36) *2
220 (2.2, 32) *1
280 (2.8, 41) *2
240 (2.4, 35) *1
290 (2.9, 42) *2
240 (2.4, 35) *1
330 (3.3, 48) *2
Tire runout1.4 mm (0.055 in.) or less
Imbalance after adjustment8.0 g (0.018 lb) or less
*1: For driving under 160 km/h (100 mph)
*2: For driving at 160 km/h (100 mph) or over

031HG±01
± SERVICE SPECIFICATIONSREAR SUSPENSION
03±37
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
Part TightenedN
mkgf
cmft
lbf
Hub nut1031,05076
Piston rod set nut5657141
Shock absorber x Body8081659
Shock absorber x Rear suspension arm1601,63211 8
Parking brake cable set bolt5.05144 in.
lbf
Skid control sensor wire harness bracket set bolt5.05144 in.
lbf
Rear suspension arm bracket x body6566348
Rear suspension arm x Rear suspension member7475555
Rear suspension arm bracket x Rear suspension arm11 01,12281
Rear axle carrier (front side) x Rear suspension arm1051,07177
Rear axle carrier (rear side) x Rear suspension arm7475555
Upper control arm x Rear axle carrier7475555
Upper control arm x Suspension member7475555
Lower control arm x Rear axle carrier6061244
Lower control arm x Suspension member1051,07177
Stabilizer bar x Stabilizer link4444932
Stabilizer link x Suspension arm4444932
Stabilizer bar bracket x Suspension member3535726

031HF±01
03±36
± SERVICE SPECIFICATIONSREAR SUSPENSION
AVENSIS REPAIR MANUAL (RM1018E)
REAR SUSPENSION
SERVICE DATA
Toe±in (total)
Normal package:
Rough road package:
0
18'
12' (0.3

0.2
, 3.0
2.0 mm, 0.12
0.08 in.)
0
18'
12' (0.3

0.2
, 3.0
2.0 mm, 0.12
0.08 in.)
Rear wheel align-
mentCamber
Normal package:
Rough road package:
Right±left error
±0
'  30' (±0.9  0.5)
±030'  30' (±0.5  0.5)
30' (0.5) or less