engine TOYOTA AVENSIS 2005 Service Repair Manual

141NA−01
A89203N·m (kgf·cm, ft·lbf)
: Specified torque
9.0 (92, 80 in.
lbf)
9.0 (92, 80 in.
lbf)
Engine Under Cover LHEngine Under
Cover No. 4 RH
Engine Under
Cover RH
Fan and Generator V Belt
Radiator Support Opening Cover
Clip Engine Room Cover Side
RetainerClipEngine Cover Sub−assy No. 1x4 x2
x4x4x2
x3 x2
x5
x6
− ENGINE MECHANICALCYLINDER HEAD GASKET (2AZ−FSE)
14−69
AVENSIS Supplement (RM1045E)
CYLINDER HEAD GASKET (2AZ−FSE)
COMPONENTS

A89212
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable partzGasketCooler Bracket
(LHD Steering Position Type)
113 (1,152, 83)
Cooler Refrigerant Suction Hose No. 1
(LHD Steering Position Type)
8.0 (82, 44 in.
lbf)
8.0 (82, 44 in.
lbf)
52 (530, 38)
Transverse Engine Engine
Mounting Insulator
Vane Pump Oil Reservoir Assy
Return Tube Sub−assy
52 (530, 38)
21 (214, 16)
9.8 (100, 7.2)
Generator Assy
Exhaust Pipe Assy Front
43 (440, 32)
43 (440, 32)
7.0 (71, 62 in.
lbf)
7.0 (71, 62 in.
lbf)
Oil Reservoir Bracket No. 1
52 (530, 38)
52 (530, 38)
Engine Mounting Bracket No. 2 RH
7.0 (71, 62 in.
lbf)
8.0 (82, 71 in.
lbf)
8.0 (82, 71 in.
lbf)
52 (530, 38)
Exhaust Pipe Assy Center
52 (530, 38)
52 (530, 38)
Vane Pump Assy
zGasket
8.0 (82, 44 in.
lbf)
37 (377, 27)
14−70
− ENGINE MECHANICALCYLINDER HEAD GASKET (2AZ−FSE)
AVENSIS Supplement (RM1045E)

A84696zNon−reusable part
N·m (kgf·cm, ft·lbf) : Specified torqueThrottle Body AssyThrottle Control Motor
Connector
zThrottle Body Gasket
Water By−pass Hose
No. 2
Water By−pass Hose
No. 1
9.0 (90, 80 in.
lbf)
x4
x4
21 (210, 15)Throttle Body Bracket
8.4 (86, 74 in.
lbf)
Ground TerminalWiring Harness
Protector
8.4 (86, 74 in.
lbf)
− ENGINE MECHANICALCYLINDER HEAD GASKET (2AZ−FSE)
14−71
AVENSIS Supplement (RM1045E)

A93079
Air Cleaner Cap
w/ Hose
Air Cleaner Element
5.0 (51, 44 in.
lbf)
Battery Tray
Battery
Battery Clamp
Heater Inlet Water Hose
Union to Connector Tube Hose
N·m (kgf·cm, ft·lbf)
: Specified torque
5.0 (51, 44 in.
lbf)
Air Cleaner Case
Radiator Hose Inlet
x3
3.5 (36, 31 in.
lbf)
14−72
− ENGINE MECHANICALCYLINDER HEAD GASKET (2AZ−FSE)
AVENSIS Supplement (RM1045E)

A89214
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable partzGasketzGasketFuel Tube Sub−assy
Fuel Pressure Pulsation
Damper Assy Fuel Pump Assy
zFuel Pump
Insulator
Fuel HoseFuel Pipe Sub−assy No. 1
zFuel Injector Back−up Ring No. 1
zFuel Injector Back−up Ring No. 2
zFuel Injector Back−up Ring No. 3
25 (255, 18)x2
zO−ring
9.0 (92, 80 in.
lbf)
30 (306, 22)
x2
33 (331, 24)
− ENGINE MECHANICALCYLINDER HEAD GASKET (2AZ−FSE)
14−73
AVENSIS Supplement (RM1045E)

A89213
N·m (kgf·cm, ft·lbf)
: Specified torqueGasket
Cylinder Head Cover Sub−assy
11 (115, 8.0)
14 (143, 10)
Ignition Control
9.0 (90, 80 in.
lbf)
14−74
− ENGINE MECHANICALCYLINDER HEAD GASKET (2AZ−FSE)
AVENSIS Supplement (RM1045E)

A77327
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable partzGasket
9.0 (90, 80 in.
lbf)
Chain Tensioner Assy No. 1
Timing Chain or Belt Cover Sub−assy
Crank Position Sensor
9.0 (90, 80 in.
lbf)
V−ribbed Belt Tensioner
Sub−assy
60 (610, 44)
60 (610, 44)
9.0 (92, 80 in.
lbf)
170 (1,735, 125)
Crankshaft Pulley
Chain Sub−assy
25 (255, 18)
Chain Tensioner
Slipper
19 (195, 14)
Camshaft Position
Sensor Plate No. 1
Oil Pump
Drive Gear
Chain Vibration
Damper No. 1
zOil Seal
Timing Chain Guide
9.0 (90, 80 in.
lbf)
Oil Pan Sub−assy
9.0 (90, 80 in.
lbf)
9.0 (90, 80 in.
lbf)
11 (112, 8.1)
43 (440, 32)
9.0 (90, 80 in.
lbf)
x2
x5
x8
x2x12
Grease application
− ENGINE MECHANICALCYLINDER HEAD GASKET (2AZ−FSE)
14−75
AVENSIS Supplement (RM1045E)

A89208
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable part Water By−pass Hose No. 1 Heater Water
Inlet HoseIntake Air Control ValveInsulatorIntake ManifoldVentilation Hose
zGasket
30 (306, 22)
30 (306, 22)
zGasket
14−76
− ENGINE MECHANICALCYLINDER HEAD GASKET (2AZ−FSE)
AVENSIS Supplement (RM1045E)

A93078
12 (122, 9.0)
60 (607, 44)
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable partV−ribbed Belt
Tensioner Assy
Oil Level Gage
Sub−assy
Exhaust Manifold Insulator
zGasket
37 (378, 27)
x5
Manifold Stay No. 1
44 (449, 32)
Exhaust Manifold Converter Sub−assy
Manifold Stay No. 2
44 (449, 32)
zO−ring
Oil Level Gage Guide
12 (122, 9.0)
12 (122, 9.0)
− ENGINE MECHANICALCYLINDER HEAD GASKET (2AZ−FSE)
14−77
AVENSIS Supplement (RM1045E)

A90928
N·m (kgf·cm, ft·lbf) : Specified torque
z Non −reusable part
1st: 79 (800, 58)
2st: Turn 90 _
See page (14
−79)
30 (301, 22)
30 (301, 22)
Bearing Cap No. 1
Bearing Cap No. 2
9.0 (92, 80 in.
lbf)
9.0 (92, 80 in.
lbf)
z Cylinder Head Gasket
Cylinder Head
9.0 (92, 79 in.

lbf)
z O−ring
WasherCamshaft Bearing No. 2
Camshaft Timing
Oil Control Valve
Camshaft Housing Plug
Camshaft
Bearing Cap No. 3
No. 2 Camshaft
14
−78
−
ENGINE MECHANICAL CYLINDER HEAD GASKET (2AZ −FSE)
AVENSIS Supplement (RM1045E)