TOYOTA AVENSIS 2005 Service Repair Manual

±
ENGINE MECHANICAL VALVE CLEARANCE(1AZ±FSE)
14±191
AVENSIS REPAIR MANUAL (RM1018E)
(h)Install the camshafts. (See page 14±240)
(i)Install the chain tensioner. (See page 14±240)
14.INSTALL CYLINDER HEAD COVER SUB±ASSY (See page 14±240)
15.INSTALL IGNITION COIL ASSY
Torque: 9.0 N
m (92 kgf
cm,80 in.
lbf)
16.INSTALL FUEL PIPE SUB±ASSY NO.1 (See page 11±52) SST09023±12900
17.INSTALL FUEL TUBE SUB±ASSY (See page 11±33)
18.INSTALL FUEL PRESSURE PULSATION DAMPER ASSY (See page 11±52)
19.CHECK FOR ENGINE OIL LEAKS
20.CHECK FOR FUEL LEAKS (
See page 11±33)

21. INSTALL ENGINE COVER SUB±ASSY NO.1 Torque: 7.0 N
m (71 kgf
cm, 62 in.
lbf)

141BJ±01
A77423
SST
± ENGINE MECHANICALFAN AND GENERATOR V BELT (1AZ±FSE)
14±185
AVENSIS REPAIR MANUAL (RM1018E)
FAN AND GENERATOR V BELT (1AZ±FSE)
REPLACEMENT
1. REMOVE RADIATOR SUPPORT OPENING COVER
2. REMOVE ENGINE ROOM COVER SIDE
3. REMOVE ENGINE UNDER COVER RH
4. REMOVE FAN AND GENERATOR V BELT
(a) Using SST, loosen the V±ribbed belt tensioner arm clock-
wise, and remove the fan and generator V belt.
SST 09249±63010
5. INSTALL FAN AND GENERATOR V BELT
(a) Using SST, loosen the V±ribbed belt tensioner arm clockwise, and install the fan and generator V belt.
SST 09249±63010

141C3±01
A79198N´m (kgf´cm, ft´lbf)
: Specified torque
5.0 (51, 44 in.
lbf)
19 (194, 14)
3.0 to 4.0 (31 to 41, 27 to 35 in.
lbf)
7.0 (71, 62 in.
lbf)
5.3 (54, 47in.
lbf)
Engine Room Relay Block No. 3
8.0 (82, 71 in.
lbf)
Engine Room Cover Side
Radiator Support Opening Cover
Radiator Support Upper
Radiator Hose Inlet
Engine Cover No. 1
Radiator Hose Outletw/ A/C:
Radiator Assy
Battery
Battery Tray
Engine Under Cover RHEngine Under Cover Sub±assy No. 1
Engine Under Cover LH
Air Cleaner Cap w/ Hose
Air Cleaner Element
Air Cleaner Case
Clip
Clip
Clip
Retainer
Clip
Clip
± ENGINE MECHANICALPARTIAL ENGINE ASSY (1CD±FTV)
14±277
AVENSIS REPAIR MANUAL (RM1018E)
PARTIAL ENGINE ASSY (1CD±FTV)
COMPONENTS

A79418N´m (kgf´cm, ft´lbf)
: Specified torque
25 (255, 18)
18 (178, 13)
Injector Driver
Air Tube No. 2Union To Connector Tube Hose
Fuel Filter AssyHeater Inlet Water Hose Heater Outlet Water Hose Vacuum Reservoir Sub±assy
8.3 (85, 73 in.
lbf)
5.0 (51, 44 in.
lbf)
14±278
± ENGINE MECHANICALPARTIAL ENGINE ASSY (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)

A79419
N´m (kgf´cm, ft´lbf)
: Specified torque

Non±reusable part
29 (296, 21)
80 (816, 59)
133 (1,348, 97)
43 (440, 32)
30 (302, 22)
43 (440, 32)

Gasket
74 (755, 55)
49 (500, 36)

Gasket
Cotter Pin V (Cooler Compressor
to Crankshaft pulley)
Belt No. 1Glove Compartment Door Assy
Steering Intermediate
Shaft Assy No. 2
Column Hole Cover Silencer Sheet
Front Stabilizer Link Assy LHClip
Tie Rod End Sub±assy LH
Front Axle Hub LH Nut
Front Suspension Member
Brace Rear LH
Compression
Spring
Floor Panel Brace Front Exhaust Pipe Assy Front
Compression Spring w/ A/C:
Compressor And Magnetic ClutchFront Drive Shaft Assy LHClip Transmission Control
Cable Assy
Clip
Clutch Accumulator Assy
Clutch Release Cylinder Assy
Transmission Control Cable Assy
35 (357, 26)
142 (1,448, 105)
Clip
± ENGINE MECHANICALPARTIAL ENGINE ASSY (1CD±FTV)
14±279
AVENSIS REPAIR MANUAL (RM1018E)

A79420N´m (kgf´cm, ft´lbf)
: Specified torque
52 (530, 38)
52 (530, 38)
52 (530, 38)
52 (530, 38)
87 (887, 64)
80 (816, 59)
133 (1,356, 98)52 (530, 38)
72 (734, 53)
39 (398, 29)
Engine Mounting Insulator
Sub±assy RHAir Tube No. 1
Front Suspension Crossmember
Sub±assy25 (255, 18)
25 (255, 18)
14±280
± ENGINE MECHANICALPARTIAL ENGINE ASSY (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)

A79421N´m (kgf´cm, ft´lbf)
: Specified torque
88 (897, 65)
19 (195, 14)
64 (653, 47)
37 (377, 27)
Drive Shaft Bearing Bracket
Flywheel Sub±assy
Clutch Cover Assy
Starter Assy
Manual Transaxle
Clutch Disc Assy
64 (653, 47)
± ENGINE MECHANICALPARTIAL ENGINE ASSY (1CD±FTV)
14±281
AVENSIS REPAIR MANUAL (RM1018E)

A79422
N´m (kgf´cm, ft´lbf)
: Specified torque

Non±reusable part
Gasket

Gasket
Gasket
20 (204, 15)
20 (204, 15)
53 (540, 39)
13 (135, 9.7)
36 (367, 27)61 (622, 45)
56 (571, 41)
25 (255, 18)
Turbo Insulator No. 1
Exhaust Manifold Heat Insulator No. 2
Turbocharger Stay
Turbocharger Sub±assy
Turbo Oil Inlet Pipe
Sub±assy
Manifold Stay Manifold Stay No. 2
Exhaust Manifold
Converter Sub±assy Turbo Insulator
No. 2


20 (204, 15)
12 (122, 8.9)
56 (571, 41)

Gasket
12 (122, 8.9)
14±282
± ENGINE MECHANICALPARTIAL ENGINE ASSY (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)

A61211
: Specified torqueN´m (kgf´cm, ft´lbf)
* Replace only if damagedTiming Belt No. 2 Cover
Transverse Engine
Engine Mounting Bracket
Seal Washer Timing Belt No.1 Cover
Crankshaft Pulley Seal Washer
x 5 Generator V belt
Glow Plug
Screw Grommet Timing Belt GuideTiming Belt * Gasket
x 7
Glow Plug Assy * Gasket Timing Chain Cover Plate
Timing Belt
Tensioner
180 (1,837, 133)
9.0 (92, 80 in.´lbf)
37 (375, 27)
64 (650, 47)
2.2 (22, 19 in.´lbf)
7.4 (76, 66 in.´lbf)
7.4 (76, 66 in.´lbf)
Idler Pulley
40 (408, 30)Glow Plug
No.1 Connector
21 (214, 15)
± ENGINE MECHANICALPARTIAL ENGINE ASSY (1CD±FTV)
14±283
AVENSIS REPAIR MANUAL (RM1018E)

A79423
N´m (kgf´cm, ft´lbf)
: Specified torque

Non±reusable part
Gasket

O±ring
* Use SST
Gasket
Gasket

Gasket

Gasket

Gasket3.6 to 6.9 (40 to 70, 35 to 61 in.
lbf)
5.0 (51, 44 in.
lbf)
7.4 (76, 66 in.
lbf)
* 31 (316, 23)
34 (347, 25)
43 (438, 32)
21 (214, 15)
18 (184, 13)
21 (214, 15)
21 (214, 15)
21 (214, 15)
64 (650, 47)
21 (214, 15)
* 31 (316, 23)
34 (347, 25)
* 31 (316, 23)
34 (347, 25)
Injection Pipe Clamp No. 2

Injection Pipe Sub±assy
* 31 (316, 23)
34 (347, 25)
Common Rail Assy
Fuel Hose No. 4
Vacuum Pump Assy
Nozzle Leakage Pipe No. 2Fuel Inlet Pipe Sub±assy
EGR Valve Assy
Water Outlet Sub±assy
Engine Coolant
Temperature Sensor
Intake Air Connector Sub±assy
Intake Manifold
Wiring Harness Clamp Bracket Injection Pump
Drive Pulley Timing Belt
No. 3 CoverSeal Washer Camshaft Position Sensor
Check Valve
8.8 (90, 78 in.
lbf)
8.8 (90, 78 in.
lbf)
21 (214, 15)
21 (214, 15)
14±284
± ENGINE MECHANICALPARTIAL ENGINE ASSY (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)