engine TOYOTA AVENSIS 2005 Service Owner's Manual

± PREPARATIONCOOLING
02±19
AVENSIS REPAIR MANUAL (RM1018E)
(09962±01000)Variable Pin Wrench Arm AssyWATER PUMP ASSY(1AZ±FE)
WATER PUMP ASSY(1AZ±FSE)
WATER PUMP ASSY(1CD±FTV)
(09963±00700)Pin 7WATER PUMP ASSY(1AZ±FE)
WATER PUMP ASSY(1AZ±FSE)
(09963±01000)Pin 10WATER PUMP ASSY(1CD±FTV)
Recomended Tools
09216±00021Belt Tension GaugeWATER PUMP ASSY(1CD±FTV)
Equipment
Hexagon wrench (8mm)
Ohmmeter
Radiator cap tester
Thermometer
Torque wrench
Slide calipers
Wooden block
Heater
SSM
08826±00080Seal Packing Black or equivalent
(FIPG)WATER PUMP ASSY(1AZ±FE)
WATER PUMP ASSY(1AZ±FSE)
WATER PUMP ASSY(1CD±FTV)
Coolant
ItemCapacityClassification
Engine coolant (3ZZ±FE)
Left±hand drive vehicles
Right±hand drive vehicles
5.8 liters (6.1 US qts, 5.1 lmp. qts)
5.9 liters (6.2 US qts, 5.2 lmp. qts)
TOYOTA long life coolant
Engine coolant (1ZZ±FE)
Left±hand drive vehicles M/T
A/T
Right±hand drive vehicles M/T
A/T
5.8 liters (6.1 US qts, 5.1 lmp. qts)
5.7 liters (6.0 US qts, 5.0 lmp. qts)
5.9 liters (6.2 US qts, 5.2 lmp. qts)
5.8 liters (6.1 US qts, 5.1 lmp. qts)
TOYOTA long life coolant
Engine coolant (1AZ±FE/1AZ±FSE)
Left±hand drive vehicles M/T
A/T
Right±hand drive vehicles M/T
A/T
6.0 liters (6.3 US qts, 5.3 lmp. qts)
6.3 liters (6.7 US qts, 5.5 lmp. qts)
6.1 liters (6.4 US qts, 5.4 lmp. qts)
6.4 liters (6.8 US qts, 5.6 lmp. qts)
TOYOTA long life coolant
Engine coolant (1CD±FTV)
w/ power heater
w/o power heater
7.6 liters (8.0 US qts, 6.7 lmp. qts)
7.4 liters (7.8 US qts, 6.5 lmp. qts)
TOYOTA long life coolant

022KB±01
02±8
± PREPARATIONENGINE MECHANICAL
AVENSIS REPAIR MANUAL (RM1018E)
ENGINE MECHANICAL
PREPARATION
SST
09023±00100Union Nut Wrench 10 mmPARTIAL ENGINE ASSY(1CD±FTV)
09023±12700Union Nut Wrench 17mmVALVE CLEARANCE(1CD±FTV)
CAMSHAFT(1CD±FTV)
CYLINDER HEAD
GASKET(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
09023±12900Union Nut Wrench 19mmVALVE CLEARANCE(1AZ±FSE)
PARTIAL ENGINE ASSY(1AZ±FSE)
CHAIN SUB±ASSY(1AZ±FSE)
CAMSHAFT(1AZ±FSE)
CYLINDER HEAD
GASKET(1AZ±FSE)
09032±00100Oil Pan Seal CutterCHAIN SUB±ASSY(1AZ±FE)
CYLINDER HEAD GASKET(1AZ±FE)
CHAIN SUB±ASSY(1AZ±FSE)
CYLINDER HEAD
GASKET(1AZ±FSE)
09213±54015Crankshaft Pulley Holding ToolPARTIAL ENGINE ASSY(1AZ±FE)
CHAIN SUB±ASSY(1AZ±FE)
CYLINDER HEAD GASKET(1AZ±FE)
ENGINE REAR OIL SEAL(1AZ±FE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FE)
PARTIAL ENGINE ASSY(1AZ±FSE)
CHAIN SUB±ASSY(1AZ±FSE)
CYLINDER HEAD
GASKET(1AZ±FSE)
ENGINE REAR OIL SEAL(1AZ±FSE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FSE)
TIMING BELT(1CD±FTV)
CAMSHAFT(1CD±FTV)
CYLINDER HEAD
GASKET(1CD±FTV)
CRANKSHAFT SEAL(1CD±FTV)
ENGINE REAR OIL SEAL(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
(90105±08076)BoltTIMING BELT(1CD±FTV)
CAMSHAFT(1CD±FTV)
CYLINDER HEAD
GASKET(1CD±FTV)
CRANKSHAFT SEAL(1CD±FTV)
ENGINE REAR OIL SEAL(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)

± PREPARATIONENGINE MECHANICAL
02±9
AVENSIS REPAIR MANUAL (RM1018E)
(91651±60855)BoltPARTIAL ENGINE ASSY(1AZ±FE)
CHAIN SUB±ASSY(1AZ±FE)
CYLINDER HEAD GASKET(1AZ±FE)
ENGINE REAR OIL SEAL(1AZ±FE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FE)
PARTIAL ENGINE ASSY(1AZ±FSE)
CHAIN SUB±ASSY(1AZ±FSE)
CYLINDER HEAD
GASKET(1AZ±FSE)
ENGINE REAR OIL SEAL(1AZ±FSE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FSE)
09223±15020Oil Seal & Bearing ReplacerENGINE REAR OIL
SEAL(1ZZ±FE/3ZZ±FE)
09223±15030Oil Seal & Bearing ReplacerENGINE REAR OIL SEAL(1AZ±FE)
ENGINE REAR OIL SEAL(1AZ±FSE)
ENGINE REAR OIL SEAL(1CD±FTV)
09223±22010Crankshaft Front Oil Seal
ReplacerTIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FSE)
CHAIN
SUB±ASSY(1ZZ±FE/3ZZ±FE)
CYLINDER HEAD
GASKET(1ZZ±FE/3ZZ±FE)
TIMING CHAIN OR BELT COVER OIL
SEAL(1ZZ±FE/3ZZ±FE)
09223±46011Crankshaft Front Oil Seal
ReplacerCAMSHAFT(1CD±FTV)
CYLINDER HEAD
GASKET(1CD±FTV)
CRANKSHAFT SEAL(1CD±FTV)
09248±55050Valve Clearance Adjust Tool SetVALVE CLEARANCE(1CD±FTV)
(09248±05510)Valve Lifter PressVALVE CLEARANCE(1CD±FTV)
(09248±05520)Valve Lifter StopperVALVE CLEARANCE(1CD±FTV)

02±10
± PREPARATIONENGINE MECHANICAL
AVENSIS REPAIR MANUAL (RM1018E)
09249±63010Torque Wrench AdaptorFAN AND GENERATOR V
BELT(1AZ±FE)
CHAIN SUB±ASSY(1AZ±FE)
CYLINDER HEAD GASKET(1AZ±FE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FE)
FAN AND GENERATOR V
BELT(1AZ±FSE)
CHAIN SUB±ASSY(1AZ±FSE)
CYLINDER HEAD
GASKET(1AZ±FSE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FSE)
09268±21010Fuel Hose PullerCYLINDER HEAD
GASKET(1ZZ±FE/3ZZ±FE)
09268±46021Nozzle Holder Retaining Nut
WrenchPARTIAL ENGINE ASSY(1AZ±FE)
PARTIAL ENGINE ASSY(1AZ±FSE)
09301±00210Clutch Guide ToolPARTIAL ENGINE ASSY(1CD±FTV)
PARTIAL ENGINE
ASSY(1ZZ±FE/3ZZ±FE)
09301±00220Clutch Guide ToolENGINE REAR OIL SEAL(1CD±FTV)
09316±60011Transmission & Transfer Bearing
ReplacerCRANKSHAFT SEAL(1CD±FTV)
(09316±00011)Replacer PipeCRANKSHAFT SEAL(1CD±FTV)
09330±00021Companion Flange Holding ToolPARTIAL ENGINE ASSY(1AZ±FE)
CHAIN SUB±ASSY(1AZ±FE)
CYLINDER HEAD GASKET(1AZ±FE)
ENGINE REAR OIL SEAL(1AZ±FE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FE)
PARTIAL ENGINE ASSY(1AZ±FSE)
CHAIN SUB±ASSY(1AZ±FSE)
CYLINDER HEAD
GASKET(1AZ±FSE)
ENGINE REAR OIL SEAL(1AZ±FSE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FSE)
TIMING BELT(1CD±FTV)
CAMSHAFT(1CD±FTV)
CYLINDER HEAD
GASKET(1CD±FTV)
CRANKSHAFT SEAL(1CD±FTV)
ENGINE REAR OIL SEAL(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)

± PREPARATIONENGINE MECHANICAL
02±11
AVENSIS REPAIR MANUAL (RM1018E)
(09330±00030)PinPARTIAL ENGINE ASSY(1AZ±FE)
PARTIAL ENGINE ASSY(1AZ±FSE)
09520±01010Drive Shaft Remover AttachmentENGINE REAR OIL SEAL(1CD±FTV)
09520±24010Differential Side Gear Shaft
PullerENGINE REAR OIL SEAL(1CD±FTV)
(09520±32040)Shocker SetENGINE REAR OIL SEAL(1CD±FTV)
09628±62011Boll Joint PullerENGINE REAR OIL SEAL(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
PARTIAL ENGINE
ASSY(1ZZ±FE/3ZZ±FE)
09670±00010Front Crossmember Guide ToolENGINE REAR OIL SEAL(1CD±FTV)
PARTIAL ENGINE
ASSY(1ZZ±FE/3ZZ±FE)
09817±33190Sensor Socket WrenchPARTIAL ENGINE ASSY(1AZ±FE)
PARTIAL ENGINE ASSY(1AZ±FSE)
PARTIAL ENGINE
ASSY(1ZZ±FE/3ZZ±FE)
09843±18020Diagnosis Check WireENGINE(1AZ±FSE)
ENGINE(1ZZ±FE/3ZZ±FE)
09843±18040Diagnosis Check Wire No.2ENGINE(1AZ±FE)
ENGINE(1AZ±FSE)
ENGINE(1CD±FTV)
ENGINE(1ZZ±FE/3ZZ±FE)
PARTIAL ENGINE
ASSY(1ZZ±FE/3ZZ±FE)
CYLINDER HEAD
GASKET(1ZZ±FE/3ZZ±FE)
09930±00010Drive Shaft Nut ChiselENGINE REAR OIL SEAL(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
PARTIAL ENGINE
ASSY(1ZZ±FE/3ZZ±FE)

02±12
± PREPARATIONENGINE MECHANICAL
AVENSIS REPAIR MANUAL (RM1018E)
09950±50013Puller C SetCHAIN SUB±ASSY(1AZ±FE)
CYLINDER HEAD GASKET(1AZ±FE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FE)
CHAIN SUB±ASSY(1AZ±FSE)
CYLINDER HEAD
GASKET(1AZ±FSE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FSE)
TIMING BELT(1CD±FTV)
CAMSHAFT(1CD±FTV)
CYLINDER HEAD
GASKET(1CD±FTV)
CRANKSHAFT SEAL(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
(09951±05010)Hanger 150CHAIN SUB±ASSY(1AZ±FE)
CYLINDER HEAD GASKET(1AZ±FE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FE)
CHAIN SUB±ASSY(1AZ±FSE)
CYLINDER HEAD
GASKET(1AZ±FSE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FSE)
TIMING BELT(1CD±FTV)
CAMSHAFT(1CD±FTV)
CYLINDER HEAD
GASKET(1CD±FTV)
CRANKSHAFT SEAL(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
(09952±05010)Slide ArmCHAIN SUB±ASSY(1AZ±FE)
CYLINDER HEAD GASKET(1AZ±FE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FE)
CHAIN SUB±ASSY(1AZ±FSE)
CYLINDER HEAD
GASKET(1AZ±FSE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FSE)
TIMING BELT(1CD±FTV)
CAMSHAFT(1CD±FTV)
CYLINDER HEAD
GASKET(1CD±FTV)
CRANKSHAFT SEAL(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
(09953±05010)Center Bolt 100CRANKSHAFT SEAL(1CD±FTV)

± PREPARATIONENGINE MECHANICAL
02±13
AVENSIS REPAIR MANUAL (RM1018E)
(09953±05020)Center Bolt 150CHAIN SUB±ASSY(1AZ±FE)
CYLINDER HEAD GASKET(1AZ±FE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FE)
CHAIN SUB±ASSY(1AZ±FSE)
CYLINDER HEAD
GASKET(1AZ±FSE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FSE)
TIMING BELT(1CD±FTV)
CAMSHAFT(1CD±FTV)
CYLINDER HEAD
GASKET(1CD±FTV)
CRANKSHAFT SEAL(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
(09954±05021)Claw No.2CHAIN SUB±ASSY(1AZ±FE)
CYLINDER HEAD GASKET(1AZ±FE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FE)
CHAIN SUB±ASSY(1AZ±FSE)
CYLINDER HEAD
GASKET(1AZ±FSE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FSE)
CRANKSHAFT SEAL(1CD±FTV)
(09954±05031)Claw No.3TIMING BELT(1CD±FTV)
CAMSHAFT(1CD±FTV)
CYLINDER HEAD
GASKET(1CD±FTV)
CRANKSHAFT SEAL(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
09950±70010Handle SetENGINE REAR OIL SEAL(1AZ±FE)
ENGINE REAR OIL SEAL(1AZ±FSE)
ENGINE REAR OIL SEAL(1CD±FTV)
ENGINE REAR OIL
SEAL(1ZZ±FE/3ZZ±FE)
(09951±07100)Handle 100ENGINE REAR OIL SEAL(1AZ±FE)
ENGINE REAR OIL SEAL(1AZ±FSE)
ENGINE REAR OIL SEAL(1CD±FTV)
ENGINE REAR OIL
SEAL(1ZZ±FE/3ZZ±FE)
09960±10010Variable Pin Wrench SetTIMING BELT(1CD±FTV)
CAMSHAFT(1CD±FTV)
CYLINDER HEAD
GASKET(1CD±FTV)
CRANKSHAFT SEAL(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
PARTIAL ENGINE
ASSY(1ZZ±FE/3ZZ±FE)
CHAIN
SUB±ASSY(1ZZ±FE/3ZZ±FE)
CYLINDER HEAD
GASKET(1ZZ±FE/3ZZ±FE)
TIMING CHAIN OR BELT COVER OIL
SEAL(1ZZ±FE/3ZZ±FE)
ENGINE REAR OIL
SEAL(1ZZ±FE/3ZZ±FE)

02±14
± PREPARATIONENGINE MECHANICAL
AVENSIS REPAIR MANUAL (RM1018E)
(09962±01000)Variable Pin Wrench Arm AssyTIMING BELT(1CD±FTV)
CAMSHAFT(1CD±FTV)
CYLINDER HEAD
GASKET(1CD±FTV)
CRANKSHAFT SEAL(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
PARTIAL ENGINE
ASSY(1ZZ±FE/3ZZ±FE)
CHAIN
SUB±ASSY(1ZZ±FE/3ZZ±FE)
CYLINDER HEAD
GASKET(1ZZ±FE/3ZZ±FE)
TIMING CHAIN OR BELT COVER OIL
SEAL(1ZZ±FE/3ZZ±FE)
ENGINE REAR OIL
SEAL(1ZZ±FE/3ZZ±FE)
(09963±01000)Pin 10TIMING BELT(1CD±FTV)
CAMSHAFT(1CD±FTV)
CYLINDER HEAD
GASKET(1CD±FTV)
CRANKSHAFT SEAL(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
PARTIAL ENGINE
ASSY(1ZZ±FE/3ZZ±FE)
CHAIN
SUB±ASSY(1ZZ±FE/3ZZ±FE)
CYLINDER HEAD
GASKET(1ZZ±FE/3ZZ±FE)
TIMING CHAIN OR BELT COVER OIL
SEAL(1ZZ±FE/3ZZ±FE)
ENGINE REAR OIL
SEAL(1ZZ±FE/3ZZ±FE)
09992±00025Cylinder Compression Check Gauge
SetENGINE(1CD±FTV)
(09992±00121)No. 4 AttachmentENGINE(1CD±FTV)
(09992±00211)Gauge AssyENGINE(1CD±FTV)
09992±00242Turbocharger Pressure GaugeVALVE CLEARANCE(1CD±FTV)
CAMSHAFT(1CD±FTV)
CYLINDER HEAD
GASKET(1CD±FTV)
09992±00500Compression Gauge AttachmentENGINE(1AZ±FE)
ENGINE(1AZ±FSE)
ENGINE(1ZZ±FE/3ZZ±FE)
CYLINDER HEAD
GASKET(1ZZ±FE/3ZZ±FE)

± PREPARATIONENGINE MECHANICAL
02±15
AVENSIS REPAIR MANUAL (RM1018E)
Recomended Tools
09011±12301Socket Wrench 30 mmENGINE REAR OIL SEAL(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
PARTIAL ENGINE
ASSY(1ZZ±FE/3ZZ±FE)
ENGINE REAR OIL
SEAL(1ZZ±FE/3ZZ±FE)
09017±38120Deep Socket Wrench 12 mmPARTIAL ENGINE ASSY(1CD±FTV)
09040±00011Hexagon Wrench SetPARTIAL ENGINE
ASSY(1ZZ±FE/3ZZ±FE)
(09043±20050)Socket Hexagon Wrench 5PARTIAL ENGINE
ASSY(1ZZ±FE/3ZZ±FE)
(09043±20100)Socket Hexagon Wrench 10PARTIAL ENGINE
ASSY(1ZZ±FE/3ZZ±FE)
09043±50100Bi±hexagon Wrench 10 mmCYLINDER HEAD GASKET(1AZ±FE)
CYLINDER HEAD
GASKET(1AZ±FSE)
09090±04020Engine Sling DevicePARTIAL ENGINE ASSY(1CD±FTV)
PARTIAL ENGINE
ASSY(1ZZ±FE/3ZZ±FE)
09216±00021Belt Tension GaugeENGINE(1CD±FTV)
DRIVE BELT(1CD±FTV)
TIMING BELT(1CD±FTV)
CAMSHAFT(1CD±FTV)
CYLINDER HEAD
GASKET(1CD±FTV)
CRANKSHAFT SEAL(1CD±FTV)
(09857±00031)Spark Plug Gap GaugeENGINE(1AZ±FE)
ENGINE(1AZ±FSE)
ENGINE(1ZZ±FE/3ZZ±FE)
Equipment
Hexagon wrench (6mm)
Feeler gauge
CO/HC meter
Compression gauge
Dial indicator
Dial indicator or dial indicator with magnetic base
Micro meter
Radiator cap tester
Straight edge
Tachometer
Torque wrench

02±16
± PREPARATIONENGINE MECHANICAL
AVENSIS REPAIR MANUAL (RM1018E) Vernier calipers
Tire pressure gauge
Alignment tester
Toe±in gauge
OBD II scan tool
Deep socket wrench 24 mm
Slide calipers
Sand paper (#400)
Wooden block
Chain block
Spark plug cleaner
Angle gauge
Universal engine lifter
SSM
08826±00080Seal Packing Black or equivalent
(FIPG)VALVE CLEARANCE(1AZ±FE)
CYLINDER HEAD GASKET(1AZ±FE)
VALVE CLEARANCE(1AZ±FSE)
CYLINDER HEAD
GASKET(1AZ±FSE)
VALVE CLEARANCE(1CD±FTV)
TIMING BELT(1CD±FTV)
CAMSHAFT(1CD±FTV)
CYLINDER HEAD
GASKET(1CD±FTV)
CRANKSHAFT SEAL(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
VA LV E
CLEARANCE(1ZZ±FE/3ZZ±FE)
CHAIN
SUB±ASSY(1ZZ±FE/3ZZ±FE)
CAMSHAFT(1ZZ±FE/3ZZ±FE)
CYLINDER HEAD
GASKET(1ZZ±FE/3ZZ±FE)
08833±00070ºAdhesive 1324,º
THREE BOND 1324 or equivalentPARTIAL ENGINE ASSY(1AZ±FE)
ENGINE REAR OIL SEAL(1AZ±FE)
PARTIAL ENGINE ASSY(1AZ±FSE)
ENGINE REAR OIL SEAL(1AZ±FSE)
ENGINE REAR OIL SEAL(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
PARTIAL ENGINE
ASSY(1ZZ±FE/3ZZ±FE)
ENGINE REAR OIL
SEAL(1ZZ±FE/3ZZ±FE)