transmission oil TOYOTA AVENSIS 2005 Service Repair Manual

022K9±01
02±20
± PREPARATIONLUBRICATION
AVENSIS REPAIR MANUAL (RM1018E)
LUBRICATION
PREPARATION
SST
09023±12900Union Nut Wrench 19mmOIL PUMP ASSY(1AZ±FSE)
09032±00100Oil Pan Seal CutterOIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
OIL PUMP ASSY(1CD±FTV)
09213±54015Crankshaft Pulley Holding ToolOIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
OIL PUMP ASSY(1CD±FTV)
(90105±08076)BoltOIL PUMP ASSY(1CD±FTV)
(91651±60855)BoltOIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
09223±46011Crankshaft Front Oil Seal
ReplacerOIL PUMP ASSY(1CD±FTV)
09228±06501Oil Filter WrenchOIL FILTER SUB±ASSY(1AZ±FE)
OIL FILTER SUB±ASSY(1AZ±FSE)
OIL FILTER
SUB±ASSY(1ZZ±FE/3ZZ±FE)
09228±10002Oil Filter WrenchOIL FILTER SUB±ASSY(1CD±FTV)
09249±63010Torque Wrench AdaptorOIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
09316±60011Transmission & Transfer Bearing
ReplacerOIL PUMP ASSY(1CD±FTV)
(09316±00011)Replacer PipeOIL PUMP ASSY(1CD±FTV)
(09316±00021)Replacer ºAºOIL PUMP ASSY(1CD±FTV)

02±10
± PREPARATIONENGINE MECHANICAL
AVENSIS REPAIR MANUAL (RM1018E)
09249±63010Torque Wrench AdaptorFAN AND GENERATOR V
BELT(1AZ±FE)
CHAIN SUB±ASSY(1AZ±FE)
CYLINDER HEAD GASKET(1AZ±FE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FE)
FAN AND GENERATOR V
BELT(1AZ±FSE)
CHAIN SUB±ASSY(1AZ±FSE)
CYLINDER HEAD
GASKET(1AZ±FSE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FSE)
09268±21010Fuel Hose PullerCYLINDER HEAD
GASKET(1ZZ±FE/3ZZ±FE)
09268±46021Nozzle Holder Retaining Nut
WrenchPARTIAL ENGINE ASSY(1AZ±FE)
PARTIAL ENGINE ASSY(1AZ±FSE)
09301±00210Clutch Guide ToolPARTIAL ENGINE ASSY(1CD±FTV)
PARTIAL ENGINE
ASSY(1ZZ±FE/3ZZ±FE)
09301±00220Clutch Guide ToolENGINE REAR OIL SEAL(1CD±FTV)
09316±60011Transmission & Transfer Bearing
ReplacerCRANKSHAFT SEAL(1CD±FTV)
(09316±00011)Replacer PipeCRANKSHAFT SEAL(1CD±FTV)
09330±00021Companion Flange Holding ToolPARTIAL ENGINE ASSY(1AZ±FE)
CHAIN SUB±ASSY(1AZ±FE)
CYLINDER HEAD GASKET(1AZ±FE)
ENGINE REAR OIL SEAL(1AZ±FE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FE)
PARTIAL ENGINE ASSY(1AZ±FSE)
CHAIN SUB±ASSY(1AZ±FSE)
CYLINDER HEAD
GASKET(1AZ±FSE)
ENGINE REAR OIL SEAL(1AZ±FSE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FSE)
TIMING BELT(1CD±FTV)
CAMSHAFT(1CD±FTV)
CYLINDER HEAD
GASKET(1CD±FTV)
CRANKSHAFT SEAL(1CD±FTV)
ENGINE REAR OIL SEAL(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)

022KY±01
02±40
± PREPARATIONMANUAL TRANSMISSION/TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E)
MANUAL TRANSMISSION/TRANSAXLE
PREPARATION
SST
09023±00100Union Nut Wrench 10 mmMANUAL TRANSAXLE
ASSY(1CD±FTV)
09023±12700Union Nut Wrench 17mmMANUAL TRANSAXLE
ASSY(1AZ±FE/1AZ±FSE)
MANUAL TRANSAXLE
ASSY(1CD±FTV)
09308±00010Oil Seal PullerFRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
09520±01010Drive Shaft Remover AttachmentMANUAL TRANSAXLE
ASSY(1AZ±FE/1AZ±FSE)
MANUAL TRANSAXLE
ASSY(1CD±FTV)
MANUAL TRANSAXLE
ASSY(1ZZ±FE/3ZZ±FE)
FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
09520±24010Differential Side Gear Shaft
PullerMANUAL TRANSAXLE
ASSY(1AZ±FE/1AZ±FSE)
MANUAL TRANSAXLE
ASSY(1CD±FTV)
MANUAL TRANSAXLE
ASSY(1ZZ±FE/3ZZ±FE)
FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
(09520±32040)Shocker SetMANUAL TRANSAXLE
ASSY(1AZ±FE/1AZ±FSE)
MANUAL TRANSAXLE
ASSY(1CD±FTV)
MANUAL TRANSAXLE
ASSY(1ZZ±FE/3ZZ±FE)
FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
09554±14010Differential Oil Seal ReplacerFRONT DIFFERENTIAL OIL
SEAL(C50/C250)
09608±10010Steering Knuckle Oil Seal
ReplacerFRONT DIFFERENTIAL OIL
SEAL(E354/E357)

± PREPARATIONMANUAL TRANSMISSION/TRANSAXLE
02±41
AVENSIS REPAIR MANUAL (RM1018E)
09608±32010Steering Knuckle Oil Seal
ReplacerFRONT DIFFERENTIAL OIL
SEAL(E354/E357)
09628±62011Boll Joint PullerMANUAL TRANSAXLE
ASSY(1AZ±FE/1AZ±FSE)
MANUAL TRANSAXLE
ASSY(1CD±FTV)
MANUAL TRANSAXLE
ASSY(1ZZ±FE/3ZZ±FE)
FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
09670±00010Front Crossmember Guide ToolMANUAL TRANSAXLE
ASSY(1AZ±FE/1AZ±FSE)
MANUAL TRANSAXLE
ASSY(1CD±FTV)
MANUAL TRANSAXLE
ASSY(1ZZ±FE/3ZZ±FE)
09930±00010Drive Shaft Nut ChiselMANUAL TRANSAXLE
ASSY(1AZ±FE/1AZ±FSE)
MANUAL TRANSAXLE
ASSY(1CD±FTV)
MANUAL TRANSAXLE
ASSY(1ZZ±FE/3ZZ±FE)
FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
09950±70010Handle SetFRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
(09951±07200)Handle 200FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
Recomended Tools
09011±12301Socket Wrench 30 mmMANUAL TRANSAXLE
ASSY(1AZ±FE/1AZ±FSE)
MANUAL TRANSAXLE
ASSY(1CD±FTV)
MANUAL TRANSAXLE
ASSY(1ZZ±FE/3ZZ±FE)
FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)

02±42
± PREPARATIONMANUAL TRANSMISSION/TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E)
Equipment
Torque wrench
Hexagon wrench (6 mm)
Lubricant
ItemCapacityClassification
C50, C250
Manual Transaxle oil
(w/ Differential oil)
1.9 litters (2.0 US qts, 1.7 Imp. qts)API GL±4 or GL±5
SAE 75W±90
E354, E357
Manual Transaxle oil
(w/ Differential oil)
2.5 litters (2.6 US qts, 2.2 Imp. qts)API GL±4 or GL±5
SAE 75W±90

022L4±02
02±36
± PREPARATIONAUTOMATIC TRANSMISSION / TRANS
AVENSIS REPAIR MANUAL (RM1018E)
AUTOMATIC TRANSMISSION / TRANS
PREPARATION
SST
07110±58060Air Conditioner Service Tool SetTRANSMISSION CONTROL CABLE
ASSY
(07117±58060)Refrigerant Drain Service ValveTRANSMISSION CONTROL CABLE
ASSY
(07117±58070)T±JointTRANSMISSION CONTROL CABLE
ASSY
(07117±58080)Quick Disconnect AdapterTRANSMISSION CONTROL CABLE
ASSY
(07117±58090)Quick Disconnect AdapterTRANSMISSION CONTROL CABLE
ASSY
(07117±78050)Refrigerant Charging GaugeTRANSMISSION CONTROL CABLE
ASSY
(07117±88060)Refrigerant Charging HoseTRANSMISSION CONTROL CABLE
ASSY
(07117±88070)Refrigerant Charging HoseTRANSMISSION CONTROL CABLE
ASSY
(07117±88080)Refrigerant Charging HoseTRANSMISSION CONTROL CABLE
ASSY
09023±12700Union Nut Wrench 17mmAUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
09308±00010Oil Seal PullerFRONT DIFFERENTIAL OIL
SEAL(U241E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
09316±60011Transmission & Transfer Bearing
ReplacerFRONT DIFFERENTIAL OIL
SEAL(U241E)

± PREPARATIONAUTOMATIC TRANSMISSION / TRANS
02±37
AVENSIS REPAIR MANUAL (RM1018E)
(09316±00011)Replacer PipeFRONT DIFFERENTIAL OIL
SEAL(U241E)
09350±32014TOYOTA Automatic Transmission
Tool SetTORQUE CONVERTER CLUTCH
AND DRIVE PLATE(ATM)
AUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
(09351±32010)One±way Clutch Test ToolTORQUE CONVERTER CLUTCH
AND DRIVE PLATE(ATM)
AUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
(09351±32020)Stator StopperTORQUE CONVERTER CLUTCH
AND DRIVE PLATE(ATM)
AUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
09520±01010Drive Shaft Remover AttachmentAUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
09520±24010Differential Side Gear Shaft
PullerAUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
(09520±32040)Shocker SetAUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
09554±14010Differential Oil Seal ReplacerFRONT DIFFERENTIAL OIL
SEAL(U341E)
09628±62011Boll Joint PullerAUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
09649±17010Steering Knuckle ToolFRONT DIFFERENTIAL OIL
SEAL(U241E)
09726±27012Front Suspension Arm Bushing
Remover & ReplacerFRONT DIFFERENTIAL OIL
SEAL(U341E)

02±38
± PREPARATIONAUTOMATIC TRANSMISSION / TRANS
AVENSIS REPAIR MANUAL (RM1018E)
(09726±02041)ReplacerFRONT DIFFERENTIAL OIL
SEAL(U341E)
09930±00010Drive Shaft Nut ChiselAUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
09950±70010Handle SetFRONT DIFFERENTIAL OIL
SEAL(U241E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
(09951±07150)Handle 150FRONT DIFFERENTIAL OIL
SEAL(U241E)
(09951±07200)Handle 200FRONT DIFFERENTIAL OIL
SEAL(U341E)
Recomended Tools
09011±12301Socket Wrench 30 mmAUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
09040±00011Hexagon Wrench SetAUTOMATIC TRANSAXLE
ASSY(U241E)
TRANSMISSION WIRE(U241E)
TRANSMISSION VALVE BODY
ASSY(U241E)
FRONT DIFFERENTIAL OIL
SEAL(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
(09043±20100)Socket Hexagon Wrench 10AUTOMATIC TRANSAXLE
ASSY(U241E)
TRANSMISSION WIRE(U241E)
TRANSMISSION VALVE BODY
ASSY(U241E)
FRONT DIFFERENTIAL OIL
SEAL(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
TRANSMISSION VALVE BODY
ASSY(U341E)
TRANSMISSION WIRE(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
09042±00010Torx Socket T30TRANSMISSION CONTROL CABLE
ASSY

031DZ±02
03±6
± SERVICE SPECIFICATIONSENGINE CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
1ZZ±FE/3ZZ±FE:
Part TightenedN
mkgf
cmft
lbf
Throttle position sensor x Throttle body assy2.02018 in.
lbf
ISC valve x Throttle body assy3.73833 in.
lbf
Accelerator control cable bracket x Throttle body assy1313310
Throttle body assy x Intake manifold3030622
Throttle body bracket x Cylinder block sub±assy (1ZZ±FE)3030622
Manifold stay No. 2 x Throttle body assy (M/T)1313310
Accelerator control cable assy x Accelerator control cable bracket131299
Air cleaner hose No. 1 x Throttle body assy1.51513 in.
lbf
Cylinder head cover No. 2 x Cylinder head cover sub±assy7.07162 in.
lbf
Knock sensor x Cylinder block sub±assy2020415
1AZ±FE:
Part TightenedN
mkgf
cmft
lbf
Throttle body assy x Intake manifold3030622
Accelerator control cable assy x Throttle body assy131299
Engine cover sub±assy No. 1 x Cylinder head cover sub±assy7.07162 in.
lbf
Knock sensor x Cylinder block sub±assy2020415
Intake manifold x Cylinder head sub±assy3030622
Variable resister x Body (Leaded gasoline (Steering position LHD))5.05144 in.
lbf
1AZ±FSE:
Part TightenedN
mkgf
cmft
lbf
Throttle body assy x Intake manifold9.09280 in.
lbf
Throttle body bracket x Throttle body assy2121015
Throttle body bracket x Cylinder head sub±assy2121015
Ground terminal x Throttle body bracket8.48674 in.
lbf
Wire harness protector x Throttle body bracket8.48674 in.
lbf
Air cleaner hose No. 1 x Throttle body assy1.51513 in.
lbf
Engine cover sub±assy No. 1 x Cylinder head cover sub±assy7.07162 in.
lbf
Accelerator pedal x Body5.45548 in.
lbf
Knock control sensor x Cylinder block2020415
Engine cover bracket x Cylinder head3838828
1CD±FTV:
Part TightenedN
mkgf
cmft
lbf
Intake shutter assy x Intake air connector2121415
Engine cover No. 1 x Cylinder head cover sub±assy8.08271 in.
lbf
Engine cover No. 1 x Intake manifold8.08271 in.
lbf
Air tube No. 2 x Transmission2525518
Air tube No. 1 x Air tube No. 22525518
Camshaft position sensor x Camshaft oil seal retainer8.89079 in.
lbf
Return tube sub±assy x Engine hanger No. 19.09280 in.
lbf
Crankshaft position sensor x Oil pump assy8.89079 in.
lbf
ECM x Body5.55649 in.
lbf

030AA±10
03±50
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION / TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
U341E
Part TightenedN
mkgf
cmft
lbf
Park/neutral position switch x Transaxle Bolt
Nut5.4
6.955
7048 in.
lbf
61 in.
lbf
Control shaft lever x Park/neutral position switch131309
Battery carrier x Body1313210
Engine hanger x Engine3838728
Drain plug x Oil pan4950036
Transaxle x Engine Bolt A:
Bolt B:
Bolt C:64
46
23650
470
23547
34
17
Torque converter clutch x Drive plate2828520
Engine mounting bracket RR x Transaxle6465347
Engine mounting bracket FR x Transaxle6465347
Center member x Body Bolt A:4545933
Center member x Suspension member Bolt B:
BoltC:96
52979
53071
38
Engine mounting insulator RR x Engine mounting bracket RR8788764
Engine mounting insulator RR x Suspension member5253038
Engine mounting insulator FR x Engine mounting bracket FR5253038
Engine mounting bracket LH x Transaxle6465347
Engine mounting insulator LH x Body Bolt A:
Nut B:52
80530
81538
59
Starter x Transaxle3737727
Starter wire x Starter9.810087 in.
lbf
Froor panel brace x Body3030222
Oil filler tube x Transaxle Bolt A:121229
Oil cooler tube clamp x Oil filler tube Bolt B:5.55649 in.
lbf
Oil cooler outlet tube x Transaxle3535725
Oil cooler inlet tube x Transaxle3535725
Wire harness clamp bracket x Transaxle121229
Wire harness x Transaxle Bolt A:
Bolt B:5
2651
26544 in.
lbf
19
Control cable bracket x Transaxle121229
Control cable support x Transaxle121229
Air cleaner assy x Body7.07162 in.
lbf
Cylinder head cover No. 2 x Engine7.07162 in.
lbf
Speed sensor x Transaxle5.45548 in.
lbf
Transmission wire x Transaxle5.45548
Solenoid valve x Valve body Bolt A:
Bolt B:11
1111 0
11 08
8
Valve body x Transaxle1111 08
ATF temperature sensor x Valve body1111 08
Oil strainer x Valve body1111 08
Oil pan x Transaxle7.88069 in.
lbf
Floor shift assembly x Body121229
Control cable x Control shaft lever121229