clutch TOYOTA AVENSIS 2005 Service Repair Manual

A76719
A76718
A76717
A76717
A
B
A
B 14–24
– ENGINE MECHANICALPARTIAL ENGINE ASSY (1ZZ–FE/3ZZ–FE)(From
February, 2004)
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
114. INSTALL CLUTCH DISC ASSY (M/T TRANSAXLE) (See Pub. No. RM1018E on page 42–26)
SST 09301–00210
115. INSTALL CLUTCH COVER ASSY (M/T TRANSAXLE) (See Pub. No. RM1018E on page 42–26)
SST 09301–00210
116. INSTALL MANUAL TRANSAXLE ASSY (M/T TRANSAXLE)

(See Pub. No. RM1018E on page 41–15)
117. INSTALL AUTOMATIC TRANSAXLE ASSY (A/T TRANSAXLE)
(See Pub. No. RM1018E on page 40–11)
118. INSTALL STARTER ASSY (See Pub. No. RM1018E on page 19–3)
119. INSTALL FRONT SUSPENSION CROSSMEMBER
W/CENTER MEMBER
(a) Attach the engine and transaxle assembly to the suspen-
sion crossmember and engine mounting member.
(b) Install the bolt which is used to secure the rear engine
mounting bracket onto the mounting insulator.
Torque: 87 N⋅m (887 kgf⋅cm, 64 ft⋅lbf)
(c) Install the bolt which is used to secure the front engine
mounting bracket onto the mounting insulator.
Torque: 52 N⋅m (530 kgf⋅cm, 38 ft⋅lbf)
120. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
SST 09670–00010
(a) Set the engine assembly with transaxle on the engine lift-
er.
(b) Temporarily install the suspension crossmember with the
2 bolts and 2 nuts.
(c) Install the engine mounting insulator LH.
Torque: 80 N⋅m (816 kgf⋅cm, 59 ft⋅lbf)
(d) Install the engine mounting insulator RH.
Torque: 52 N⋅m (530 kgf⋅cm, 38 ft⋅lbf)
(e) Tighten the 2 bolts and 2 nuts.
Torque:
45 N⋅m (459 kgf⋅cm, 33 ft⋅lbf) for bolt A
133 N⋅m (1,356 kgf⋅cm, 98 ft⋅lbf) for nut B

A76716
AA
BBBBB
B
A76714
– ENGINE MECHANICALPARTIAL ENGINE ASSY (1ZZ–FE/3ZZ–FE)(From
February, 2004)14–25
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
(f) Install the front suspension member brace LH and RH
with the 8 bolts.
Torque:
133 N⋅m (1,356 kgf⋅cm, 98 ft⋅lbf) for bolt A
80 N⋅m (816 kgf⋅cm, 59 ft⋅lbf) for bolt B
121. INSTALL FRONT SUSPENSION ARM SUB–ASSY LOWER NO.1 LH
(See Pub. No. RM1018E on page 30–6)
122. INSTALL FRONT SUSPENSION ARM SUB–ASSY LOWER NO.1 RH
HINT:
Perform the same procedure as above on the opposite side.
123. INSTALL FRONT STABILIZER LINK ASSY LH (See Pub. No. RM1018E on page 30–6)
124. INSTALL FRONT STABILIZER LINK ASSY RH
HINT:
Perform the same procedure as above on the opposite side.
125. INSTALL TIE ROD END SUB–ASSY LH (See Pub. No. RM1018E on page 30–6)
126. INSTALL TIE ROD END SUB–ASSY RH
HINT:
Perform the same procedure as above on the opposite side.
127. INSTALL FRONT AXLE HUB LH NUT (See Pub. No. RM1018E on page 30–6)
128. INSTALL FRONT AXLE HUB RH NUT
HINT:
Perform the same procedure as above on the opposite side.
129. INSTALL EXHAUST PIPE ASSY FRONT (See Pub. No. RM1018E on page 15–2)
130. INSTALL FLOOR PANEL BRACE FRONT
Torque: 30 N⋅m (306 kgf⋅cm, 22 ft⋅lbf)
131. INSTALL STEERING INTERMEDIATE SHAFT (See Pub. No. RM1018E on page 50–9)
132. INSTALL GENERATOR ASSY (See Pub. No. RM1018E on page 19–7)
133. INSTALL COMPRESSOR AND MAGNETIC CLUTCH (W/ AIR CONDITIONING)
HINT:
1ZZ–FE (See Pub. No. RM1018E on page 55–74)
3ZZ–FE (See Pub. No. RM1018E on page 55–70)
134. INSTALL CLUTCH RELEASE CYLINDER ASSY (M/T TRANSAXLE)

(See Pub. No. RM1018E on page 41–15)
135. INSTALL FLOOR SHIFT CABLE TRANSMISSION CONTROL SHIFT (A/T TRANSAXLE)
(See Pub. No. RM1018E on page 40–11)
136. INSTALL BATTERY CARRIER
(a) Install the battery carrier and bracket with the 4 bolts.
Torque: 13 N⋅m (131 kgf⋅cm, 9 ft⋅lbf)