TOYOTA AVENSIS 2005 Service Repair Manual

±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
05±11
AVENSIS REPAIR MANUAL (RM1018E)
4.FAIL±SAFE CHART
If any of the following codes are recorded, the engine ECM enters the fa\
il±safe mode.
DTC No.Fail±Safe OperationFail±Safe Deactivation Conditions
P0100Ignition timing is fixed at 
\b\f
If the ECM detects ºPassº condition, the ECM will return to
ºNomal modeº.
P0110Intake air temperature is fixed at 20
C (68
F)If the ECM detects ºPassº condition, the ECM will return to
ºNomal modeº.
P0115Water temperature is fixed at 80

If the ECM detects ºPassº condition, the ECM will return to
ºNomal modeº.
P0120VTA is fixed at 0
The following condition must be repeated at least 2 times
consecutively when closed throttle position switch is OFF:
VTA greater than 0.1 V and less than 0.95 V
P0135
P0141The heater circuit in which an abnormality is detected is
turned offIgnition switch OFF
P0325Max. timing retardationIgnition switch OFF
P1300
P1305
P1310
P1315
Fuel cutIf the ECM detects ºPassº condition, the ECM will return to
ºNomal modeº.
P1656It cut electrically the circuit in which an abnormality is de-
tectedIf the ECM detects ºPassº condition, the ECM will return to
ºNomal modeº.
5.CHECK FOR INTERMITTENT PROBLEMS
Hand±held tester only:
By putting the vehicle's engine ECM in check (test) mode, 1 trip detection logic is possible instead of 2 trip
detection logic, and sensitivity to detect faults is increased. This makes it eas\
ier to detect intermittent prob-
lems.
(a)Clear the DTC. (See step 3.)
(b)Set the check (test) mode. (See step 3.)
(c)Perform a simulation test. (See page 01±32)
(d)Check the connector and terminal. (See page 01±32)
(e)Wiggle the harness and the connector. (See page 01±32)
6. DATA LIST
HINT:
Using the DATA LIST displayed by the hand±held tester, you can read the value of the switches, sensors,
actuators and so on without parts removal. Reading the DATA LIST as a first step of troubleshooting is one
of the method to shorten diagnostic time.
NOTICE:
The values given below for ºNormal Conditionº are representative valu\
es. A vehicle may still be nor-
mal even if the measured values are a little different from those listed here. Do\
not decide whether
a part is faulty or not solely according to the ºNormal Conditionº\
here.
(a) Warm up the engine.
(b) Turn the ignition switch OFF.
(c) Connect the Hand±held tester to the DLC3.
(d) Turn the ignition switch ON.
(e) Push the ºONº button of the hand±held tester.
(f) Select the item ºDIAGNOSIS / OBD/MOBD / DATA LIST / ALLº.
(g) According to the display on tester, read the ºDATA LISTº.

05±12
± DIAGNOSTICSSFI SYSTEM (1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)Hand±held tester display
Measurement Item/Range
(Display)Normal Condition*1Diagnostic Note
FUEL SYS #1
Fuel System Bank 1
OPEN: Air±fuel ratio feedback
stopped
CLOSED: Air±fuel ratio feedback
operating
Idling after warming up: CLOSED
CALC LOAD
Calculator Load:
Current intake air volume as a pro-
portion of max. intake air volumeIdling: 3.3 to 26.7 %
Runnig without load (2,500rpm):
12.0 to 14.7 %

COOLANT TEMPCoolant temperature/
Min.: ±40
C, Max.: 140
CAfter warming up: 80 to 95C (176
to 203
If the value is º±40
Cº or
º
140
Cºsensor circuit is open or
INTAKE AIRIntake air temperature/
Min.: ±40
C, Max.: 140
CEquivalent to Ambient Temp.
º140
Cº, sensor circuit is open or
shorted.
SHORT FT #1Short±term Fuel Trim Bank 10  20%
LONG FT #1Long±term Fuel Trim Bank 10  20%
MAF/AFMAir flow rate from mass air flow
Meter
Idling: M/T 0.54 to 4.33 gm/sec.
A/T 0.58 to 4.67 gm/sec.
Running without load (2,500 rpm):
3.33 to 9.17 gm/sec.

ENGINE SPDEngine SpeedIdling: 600 to 700 rpm
VEHICLE SPDVehicle SpeedActual vehicle speedSpeed indicated on speedmeter.
IGN ADVANCEIgnition Advance:
Ignition Timing of Cylinder No. 1Idling: BTDC 5 to 15
THROTTLE POS
Voltage Output of Throttle Position
Sensor
Calculated as a percentage:
0 V 0%, 5 V 100%
Throttle Fully Closed: 6 to 16 %
Throttle Fully Open: 64 to 98 %Read the value with ignition switch
ON (Do not start engine)
O2S B1, S1Voltage Output of Heated Oxygen
Sensor Bank 1, Sensor 1Idling: 0.05 to 0.95 V
O2FT B1, S1
Heated Oxygen Sensor Fuel Trim
Bank 1, Sensor 1
(Same as SHORT FT #1)
0  20 %
INJECTORFuel injection time for cylinder
No.1Idling: 1.0 to 3.0 ms
ISC DUTY RATIO
Intake Air Control Valve duty ratio
Opening ratio rotary solenoid type
ISC valve
Idling: 20 to 40 %
STARTER SIGStarter SignalCranking: ON
CTP SWClosed Throttle Position Switch
SignalCranking: ON
A/C SIGA/C Switch SignalA/C ON: ON
STOP LIGHT SW *2Stop Light Switch SignalStop light switch ON: ON
FC IDL
Fuel Cut Idle: Fuel cut when
throttle valve fully closed, during
deceleration
Fuel cut operating: ON
PNP SW/NSW *2Neutral start switch signalP or N position: ON
FC TAUFuel Cut TAU: Fuel cut during very
light loadFuel cut operating: ON
CYL#1, CYL#2, CYL#3, CYL#4Abnormal revolution variation for
each cylinder0 %
FUEL PUMPFuel Pump SignalIdling: ON
EVAP (PURGE) VSVEVAP VSV SignalVSV operation: Above 30 %

± DIAGNOSTICSSFI SYSTEM (1ZZ±FE/3ZZ±FE)
05±13
AVENSIS REPAIR MANUAL (RM1018E)
*1: If no conditions are specifically stated for ºldlingº, it means the shift lever is in the N or P position, the A/C
switch is OFF and all accessory switches are OFF.
*2: A/T only
7. ACTIVE TEST
HINT:
Performing the ACTIVE TEST using the hand±held tester allows the relay, VSV, actuator and so on to oper-
ate without parts removal. Performing the ACTIVE TEST as a first step of troubleshooting is one of the meth-
od to shorten labor time.
It is possible to display the DATA LIST during the ACTIVE TEST.
(a) Warm up the engine.
(b) Turn the ignition switch OFF.
(c) Connect the hand±held tester to the DLC3.
(d) Turn the ignition switch ON.
(e) Push the ºONº button of the hand±held tester.
(f) Select the item ºDIAGNOSIS / OBD/MOBD / ACTIVE TESTº.
(g) According to the display on tester, perform the ºACTIVE TESTº.
Hand±held Tester DisplayTest DetailsDiagnostic Note
INJ VOL
[Test Details]
Control the injection volume
Min.: ±12.5 %, Max.: 25 %
[Vehicle Condition]
Engine speed: 3,000 rpm or less
All injectors are tested at once.

Injection volume is gradually
changed between ±12.5 and
25%.
A/F CONTROL
[Test Details]
Control the injection volume
±12.5 or 25 % (Change the injection volume ±12.5 % or 25 %.)
[Vehicle Condition]
Engine speed: 3,000 rpm or less
The following procedure of A/F
CONTROL enables the technician
to check and graph voltage out-
puts of the heated oxygen sensor.
To display the graph indication, se-
lect O2S B1 S1 and press button
ºF4º after selecting ºACTIVE
TEST/A/F CONTROL/USER
DATAº.
ISC DUTY RATIO
[Test Details]
Control the ISC duty ratio
0 to 90 %
[Vehicle Condition]

Engine speed: 3,000 rpm or less

Vehicle speed: 0 km/h (0 mph)

Battery voltage: 8.5 V or more


EVAP VSV (ALONE)
[Test Details]
Activate the VSV for EVAP control
ON or OFF


FUEL PUMP / SPD
[Test Details]
Control the fuel pump
ON or OFF


TC/TE1
[Test Details]
Connect the TC and TE1
ON or OFF


FC IDL PROHBT
[Test Details]
Control the idle fuel cut prohibit
ON or OFF

05±14
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
BASIC INSPECTION
When the malfunction is not confirmed in the DTC check, troubleshooting \
should be carried out in all the
possible circuits considered as causes of the problem. In many cases, by carrying out the basic engine check
shown in the following flow chart, the location causing the problem can be found quickly and efficiently.
Therefore, using this check is essential in the engine troubleshooting.
1CHECK BATTERY VOLTAGE
NOTICE:
Carry out this check with the engine stopped and ignition switch off. Reference:
OKNG
Voltage11 V or moreLess than 11 V
NGCHARGE OR REPLACE BATTERY
OK
2CHECK IF ENGINE WILL CRANK
NGPROCEED TO PROBLEM SYMPTOMS TABLE ON PAGE 05±22
OK
3CHECK IF ENGINE STARTS
NGGO TO STEP 6
OK
4CHECK AIR FILTER
(a)Visually check that the air filter is not excessively dirty or oily.
HINT:
If necessary, clean the filter with compressed air. First blow from the inside thoroughly, then blow from the
outside of filter. NGREPAIR OR REPLACE
OK
5CHECK IDLE SPEED (See page 14±1)
NGPROCEED TO PROBLEM SYMPTOMS TABLE ON PAGE 05±22
OK

±
DIAGNOSTICS SFI SYSTEM (1ZZ±FE/3ZZ±FE)
05±15
AVENSIS REPAIR MANUAL (RM1018E)
6CHECK FUEL PRESSURE (See page 11±5)
NGPROCEED TO PAGE 11±1 AND CONTINUE TO
TROUBLESHOOT
OK
7CHECK FOR SPARK (See page 18±1)
NGPROCEED TO PAGE 18±1 AND CONTINUE TO TROUBLESHOOT
OK
PROCEED TO PROBLEM SYMPTOMS TABLE ON PAGE 05±22

05±44
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
DTCP0121THROTTLE/PEDAL POSITION SENSOR/SWITCH ºAº CIRCUIT
RANGE/PERFORMANCE PROBLEM
CIRCUIT DESCRIPTION
Refer to DTC P0120 on page 05±39
HINT:
This is the troubleshooting procedure of the throttle position sensor.
DTC No.DTC Detecting ConditionTrouble Area
P0121
After the vehicle speed has exceeded 30 km/h (19 mph) once,
and an output value of the throttle position sensor is out of the
applicable range, althought the vehicle speed is more than 0
km/h (0 mph). (2 trip detection logic)

Throttle position sensor
INSPECTION PROCEDURE
HINT:

Read freeze frame data using \f  \b \f\f
 Freeze frame data records the engine conditions
when a malfunction is detected. When troubleshooting, it is useful for d\
etermining whether the vehicle
was running or stopped, the engine was warmed up or not, the air±fuel ra\
tio was lean or rich, etc. at
the time of the malfunction.

If different DTCs that are related to a different system are output simultaneously while terminal E2 is
used as a ground terminal, terminal E2 may be open.
1 ARE THERE ANY DTC BEING OUTPUT(BESIDES P0121)
(a) Read the DTC using the hand±held tester.
Result:
Display (DTC output)Proceed to
Only ºP0121º is outputA
ºP0121º and other DTCs are outputB
HINT:
If any other codes besides ºP0121º are output, perform the troublesh\
ooting for those DTCs first.
B GO TO RELEVANT DTC CHART
A
REPLACE THROTTLE POSITION SENSOR
05B3T±02

05±174
±
DIAGNOSTICS SFI SYSTEM(1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
DTCP0011/59CAMSHAFT POSITION ºAº ±TIMING OVER± ADVANCED OR SYSTEM PERFORMANCE
(BANK 1)
DTCP0012/59CAMSHAFT POSITION ºAº ±TIMING OVER± RETARDED (BANK 1)
CIRCUIT DESCRIPTION
Refer to DTC P0010/39 on page 05±169.
DTC No.DTC Detection ConditionTrouble Area
P0011/59
Condition (a) or (b) continues after engine is warmed up and
engine speed at 400 to 4,000 rpm (Problem of the advanced oil
control valve.):
(a)Valve timing does not change from current valve timing
(b)Current valve timing is fixed

Valve timing

Oil control valve
P0012/59
Condition (a) or (b) continues after engine is warmed up and
engine speed at 400 to 4,000 rpm (Problem of the retarded oil
control valve.):
(a)Valve timing does not change from current valve timing
(b)Current valve timing is fixed
Oil control valve

Camshaft timing gear assy

ECM
WIRING DIAGRAM
Refer to DTC P0010/39 on page 05±169.
INSPECTION PROCEDURE
HINT:
Advanced timing over
(Valve timing is out of specified range)P0011/59
Retarded timing over
(Valve timing is out of specified range)P0012/59

If DTC ºP0011/59 or P0012/59º is displayed, check VVT system circuit.

Read freeze frame data using the hand±held tester. Freeze frame data records the engine conditions
when a malfunction is detected. When troubleshooting, it is useful for deter\
mining whether the vehicle
was running or stopped, the engine was warmed up or not, the air±fuel ra\
tio was lean or rich, etc. at
the time of the malfunction.
When using hand±held tester:
1CHECK VALVE TIMING (See page 14±139)
NGADJUST VALVE TIMING (See page 14±139)
OK
05C6S±01

± DIAGNOSTICSSFI SYSTEM (1AZ±FE)
05±175
AVENSIS REPAIR MANUAL (RM1018E)
2 PERFORM ACTIVE TEST BY HAND±HELD TESTER(OPERATION OF OCV)
(a) Connect the hand±held tester to the DLC3.
(b) Start the engine and warm it up.
(c) Turn the ignition switch ON and push the hand±held tester main switch ON.
(d) Select the item ºDIAGNOSIS / OBD/MOBD / ACTIVE TEST / VVT CTRL B1º.
(e) Check the engine speed when operating the OCV by the hand±held tester.
Standard:
Tester operationSpecified condition
OCV is OFFNormal engine speed
OCV is ONRough idle or engine stall
OK Go to step 4
NG
3 READ OUTPUT DTC(CHECK IF DTC OUTPUT RECURS)
(a) Clear the DTC.
(1) Operating the hand±held tester to erase the codes, or disconnecting the battery terminal or the
EFI and ECTS fuses for more than 60 sec.
(b) Start and warm up the engine.
(c) Drive the vehicle around for 10 minutes or more.
(d) Read output DTC using the hand±held tester.
Standard: No DTC output.
HINT:
*: DTCs P0011/59 or P0012/59 is output when a foreign object in engine oil is caught in some part of the
system. These codes will stay registered even if the system returns to normal after a short time. These for-
eign objects are then captured by the oil filter, thus eliminating the source of the problem.
OK VVT SYSTEM OK*
NG

A79111
OCV Signal Waveform1 msec./Division 5 V/
Division
GND
(A)(A) (A)
E13
OC1 +OC1±
05±176
±
DIAGNOSTICS SFI SYSTEM(1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
4CHECK ECM(OCV SIGNAL)
(a)Inspection using the oscilloscope.
(b)During idling, check the waveform between the terminals of the E13 ECM connector.
Standard:
Symbols (Terminal No.)Specified condition
OC1+ (E13±15) ± OC1± (E13±14)Correct waveform is as shown
HINT:
The waveform frequency (A) is lengthened as the engine speed
becomes higher.
NGCHECK AND REPLACE ECM (See page 01±32)
OK
5CHECK OIL CONTROL VALVE FILTER
NGREPLACE OIL CONTROL VALVE FILTER
OK
6CHECK CAMSHAFT TIMING OIL CONTROL VALVE ASSY(OCV) (See page 10±20)
OKGo to step 8
NG
7REPLACE CAMSHAFT TIMING OIL CONTROL VALVE ASSY(OCV)
GO
8CHECK CAMSHAFT TIMING GEAR ASSY (See page 14±171)
OK Go to step 10
NG

±
DIAGNOSTICS SFI SYSTEM(1AZ±FE)
05±177
AVENSIS REPAIR MANUAL (RM1018E)
9REPLACE CAMSHAFT TIMING GEAR ASSY
GO
10CHECK FOR BLOCKAGE(OCV, OIL CHECK VALVE AND OIL HOLE)
NGREPAIR OR REPLACE
OK
11READ OUTPUT DTC(CHECK IF DTC OUTPUT RECURS)
(a)Clear the DTC. (1)Operating the hand±held tester to erase the codes, or disconnecting the batter\
y terminal or the
EFI and ECTS fuses for more than 60 sec.
(b)Start and warm up the engine.
(c)Drive the vehicle around for 10 minutes or more.
(d)Read output DTC using the hand±held tester.
Standard: No DTC output.
HINT:
*: DTCs P0011/59 or P0012/59 is output when a foreign object in engine oil is caught\
in some part of the
system. These codes will stay registered even if the system returns to normal a\
fter a short time. These for-
eign objects are then captured by the oil filter, thus eliminating the source of the problem.
OKVVT SYSTEM OK*
NG
CHECK AND REPLACE ECM (See page 01±32)
When not using hand±held tester:
1CHECK VALVE TIMING (See page 14±139)
NGADJUST VALVE TIMING (See page 14±139)
OK