TOYOTA AVENSIS 2005 Service Repair Manual

A89213
N·m (kgf·cm, ft·lbf)
: Specified torqueGasket
Cylinder Head Cover Sub−assy
11 (115, 8.0)
14 (143, 10)
Ignition Control
9.0 (90, 80 in.
lbf)
14−74
− ENGINE MECHANICALCYLINDER HEAD GASKET (2AZ−FSE)
AVENSIS Supplement (RM1045E)

A77327
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable partzGasket
9.0 (90, 80 in.
lbf)
Chain Tensioner Assy No. 1
Timing Chain or Belt Cover Sub−assy
Crank Position Sensor
9.0 (90, 80 in.
lbf)
V−ribbed Belt Tensioner
Sub−assy
60 (610, 44)
60 (610, 44)
9.0 (92, 80 in.
lbf)
170 (1,735, 125)
Crankshaft Pulley
Chain Sub−assy
25 (255, 18)
Chain Tensioner
Slipper
19 (195, 14)
Camshaft Position
Sensor Plate No. 1
Oil Pump
Drive Gear
Chain Vibration
Damper No. 1
zOil Seal
Timing Chain Guide
9.0 (90, 80 in.
lbf)
Oil Pan Sub−assy
9.0 (90, 80 in.
lbf)
9.0 (90, 80 in.
lbf)
11 (112, 8.1)
43 (440, 32)
9.0 (90, 80 in.
lbf)
x2
x5
x8
x2x12
Grease application
− ENGINE MECHANICALCYLINDER HEAD GASKET (2AZ−FSE)
14−75
AVENSIS Supplement (RM1045E)

A89208
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable part Water By−pass Hose No. 1 Heater Water
Inlet HoseIntake Air Control ValveInsulatorIntake ManifoldVentilation Hose
zGasket
30 (306, 22)
30 (306, 22)
zGasket
14−76
− ENGINE MECHANICALCYLINDER HEAD GASKET (2AZ−FSE)
AVENSIS Supplement (RM1045E)

A93078
12 (122, 9.0)
60 (607, 44)
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable partV−ribbed Belt
Tensioner Assy
Oil Level Gage
Sub−assy
Exhaust Manifold Insulator
zGasket
37 (378, 27)
x5
Manifold Stay No. 1
44 (449, 32)
Exhaust Manifold Converter Sub−assy
Manifold Stay No. 2
44 (449, 32)
zO−ring
Oil Level Gage Guide
12 (122, 9.0)
12 (122, 9.0)
− ENGINE MECHANICALCYLINDER HEAD GASKET (2AZ−FSE)
14−77
AVENSIS Supplement (RM1045E)

A90928
N·m (kgf·cm, ft·lbf) : Specified torque
z Non −reusable part
1st: 79 (800, 58)
2st: Turn 90 _
See page (14
−79)
30 (301, 22)
30 (301, 22)
Bearing Cap No. 1
Bearing Cap No. 2
9.0 (92, 80 in.
lbf)
9.0 (92, 80 in.
lbf)
z Cylinder Head Gasket
Cylinder Head
9.0 (92, 79 in.

lbf)
z O−ring
WasherCamshaft Bearing No. 2
Camshaft Timing
Oil Control Valve
Camshaft Housing Plug
Camshaft
Bearing Cap No. 3
No. 2 Camshaft
14
−78
−
ENGINE MECHANICAL CYLINDER HEAD GASKET (2AZ −FSE)
AVENSIS Supplement (RM1045E)

141BE−02
A89203N·m (kgf·cm, ft·lbf)
: Specified torque
9.0 (92, 80 in.
lbf)
9.0 (92, 80 in.
lbf)
Engine Under Cover LHEngine Under
Cover No. 4 RH
Engine Under
Cover RH
Fan and Generator V Belt
Radiator Support Opening Cover
Clip Engine Room Cover Side
RetainerClipEngine Cover Sub−assy No. 1x4 x2
x4x4x2
x3 x2
x5
x6
− ENGINE MECHANICALPARTIAL ENGINE ASSY (2AZ−FSE)
14−11
AVENSIS Supplement (RM1045E)
PARTIAL ENGINE ASSY (2AZ−FSE)
COMPONENTS

A93086N·m (kgf·cm, ft·lbf)
: Specified torque
19 (194, 14)
Air Cleaner Cap w/ Hose
Air Cleaner Element
Air Cleaner Case
Battery Carrier
5.0 (51, 44 in.
lbf)
29 (296, 21)
x4
52 (530, 38)
21 (214, 16)
5.0 (51, 44 in.
lbf)
13 (133, 10)x4
Battery Tray
Battery
Battery Clamp
12 (122, 8.9)
Radiator Relay
Block
Clip
Transmission Control Cable
7.0 (71, 62 in.
lbf)
Compressor and
Magnetic Clutch
Generator Assy
9.8 (100, 7.2)
Radiator Assy
Radiator Hose Inlet
Cooler Refrigerant Suction Hose No. 1
(LHD Steering Position Type)
Union to Connector Tube Hose
Charcoal Canister Assy
x2Radiator Hose Outlet
Cooler Refrigerant Suction Hose No. 1
(RHD Steering Position Type)
3.5 (36, 31 in.
lbf)
5.0 (51, 44 in.
lbf)
x3
14−12
− ENGINE MECHANICALPARTIAL ENGINE ASSY (2AZ−FSE)
AVENSIS Supplement (RM1045E)

A93084
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable part
43 (440, 32)
zGasketzGasket
8.0 (82, 71 in.
lbf)
8.0 (82, 71 in.
lbf)
8.0 (82, 71 in.
lbf)
5.0 (51, 44 in.
lbf)
Vane Pump Oil
Reservoir Assy
Return Tube
Sub−assy
Radiator Reserve
Tank Sub−assy
43 (440, 32)
43 (440, 32)
30 (306, 22)
43 (440, 32)
Exhaust Pipe Assy FrontExhaust Pipe Assy Center
Floor Panel Brace FrontzGasket
x3
− ENGINE MECHANICALPARTIAL ENGINE ASSY (2AZ−FSE)
14−13
AVENSIS Supplement (RM1045E)

A93083
Cooler Bracket
(LHD Steering Position Type)
Oil Reservoir
Bracket No. 1Heater Outlet Water Hose
Heater Inlet Water Hose
Steering Intermediate
Shaft Assy No. 2
Column Hole Cover Silencer Sheet
Front Stabilizer Link Assy
Front Axle Assy
35 (360, 26)
7.0 (71, 62 in.
lbf)
74 (755, 55)
216 (2,203,159 )
89 (908, 66)
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable partzFront Axle Hub Nut
Tie Rod End Sub−assy
8.0 (82, 71 in.
lbf)
8.0 (82, 71 in.
lbf)
zCotter Pin
49 (500, 36)
Front Suspension Arm
Sub−assy Lower No. 1
14−14
− ENGINE MECHANICALPARTIAL ENGINE ASSY (2AZ−FSE)
AVENSIS Supplement (RM1045E)

A93082
87 (887, 64)
37 (377, 27)
52 (530, 38)
87 (887, 64)52 (530, 38)
52 (530, 38)
52 (530, 38)52 (530, 38)
52 (530, 38)
133 (1,356, 83)
80 (816, 59)
80 (816, 59)
133 (1,356, 83)
45 (459, 33)
133 (1,356, 83)
Engine Mounting Bracket No. 2 RH
Transverse Engine
Engine Mounting Insulator
Front Suspension Brace RH
Front Suspension
Brace LH
Front Drive Shaft Assy RH
Front Drive Shaft Assy LH Engine Assembly
with Transaxle
Front Suspension Crossmember
w/ Center Member
N·m (kgf·cm, ft·lbf)
: Specified torque
Vane Pump Assy
113 (1,152, 83)
87 (887, 64)
x2
− ENGINE MECHANICALPARTIAL ENGINE ASSY (2AZ−FSE)
14−15
AVENSIS Supplement (RM1045E)