brake sensor TOYOTA AVENSIS 2005 Service Service Manual

0542T±04
05±772
±
DIAGNOSTICS ABS WITH EBD & BA & TRC & VSC SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
PROBLEM SYMPTOMS TABLE
If a normal code is displayed during the DTC check but the problem still o\
ccurs, check the circuits for each
problem symptom in the order given in the table below and proceed to the releva\
nt troubleshooting page.
NOTICE:
When replacing the ABS & TRACTION actuator, sensor or etc., turn the ignition switch to OFF.
SymptomSuspect AreaSee page
ABS does not operate
BA does not operate
EBD does not operate
If the symptoms still occur even after the following circuits
in suspect areas are inspected and proved to be normal,
replace the ABS & TRACTION actuator.
1. Check the DTC again and make sure that the normal code is output.
2. IG power source circuit
3. Speed sensor circuit
4. Check the brake master cylinder with a ABS actuator checker or hand±held tester.
If there is malfunction, check the hydraulic circuit for leak-
age.
05±756
05±808
05±774
05±778 32±56
ABS does not operate properly
BA does not operate properly
EBD does not operate properly
If the symptoms still occur even after the following circuits
in suspect areas are inspected and proved to be normal,
replace the ABS & TRACTION actuator.
1. Check the DTC again and make sure that the normal code is output.
2. Speed sensor circuit
3. Stop light switch circuit
4. Check the brake master cylinder with a ABS actuator checker or hand±held tester.
If there is malfunction, check the hydraulic circuit for leak-
age.
05±756
05±774
05±778
05±815 32±56
ABS warning light malfunction1. ABS warning light circuit
2. ABS & TRACTION actuator05±827 ±
DTC of ABS check cannot be performed
If the symptoms still occur even after the following circuits
in suspect areas are inspected and proved to be normal,
replace the ABS & TRACTION actuator.
1. Check the DTC again and make sure that the normal code is output.
2. Tc terminal circuit
05±756
05±852
Sensor signal check cannot be performed1. Ts terminal circuit
2. ABS & TRACTION actuator05±854 ±
TRC does not operate
If the symptoms still occur even after the following circuits
in suspect areas are inspected and proved to be normal,
replace the ABS & TRACTION actuator.
1. Check the DTC again and make sure that the normal code is output.
2. IG power source circuit
3. Check the hydraulic circuit for leakage.
4. Speed sensor circuit
05±756
05±808 ±
05±774
05±778

±
DIAGNOSTICS ABS WITH EBD & BA & TRC & VSC SYSTEM
05±813
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION PROCEDURE
HINT:
Start the inspection from step 1 if you are using the hand±held tester and\
start from step 2 if you are not using
the hand±held tester.
1READ VALUE OF MASTER CYLINDER PRESSURE SENSOR
(a)Select the DATALIST mode on the hand±held tester.
(b)Check that the brake fluid pressure value of the No.1 master cylinder pressur\
e sensor and No.2 master
cylinder pressure sensor displayed on the hand±held tester changes wh\
en depressing the brake ped-
al.
OK:
Brake fluid pressure value is changing.
OKGo to step 4
NG
2INSPECT STOP LAMP SWITCH ASSY
(a)Check that the stop light comes on when the brake pedal is depressed and goes\
off when the brake pedal is released.
NGREPAIR OR REPLACE HARNESS ORCONNECTOR
OK
3CHECK HARNESS AND CONNECTOR(MASTER CYLINDER PRESSUR SENSOR ± SKID CONTROL ECU)
(a)Check for an open or short circuit in harness and connector between terminal \
of the master cylinder
pressure sensor and skid control ECU (See page 01±32).
NG REPAIR OR REPLACE HARNESS ORCONNECTOR
OK

05±868± DIAGNOSTICSELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U241E(1AZ±FE))
AVENSIS REPAIR MANUAL (RM1018E)
4. DATA LIST
HINT:
According to the DATA LIST displayed by the hand±held tester, you can read the value of the switch, sensor,
actuator and so on without parts removal. Reading the DATA LIST as the first step of troubleshooting is one
of the methods to shorten the work time.
(a) Warm up the engine.
(b) Turn the ignition switch OFF.
(c) Connect the hand±held tester to the DLC3.
(d) Turn the ignition switch ON.
(e) According to the display on tester, read the ºDATA LISTº.
ItemMeasurement Item/
Display (Range)Normal ConditionDiagnostic Note
STOP LIGHT SWStop light SW Status/
ON or OFF
Brake Pedal is depressed: ON

Brake Pedal is released: OFF

SHIFTActual Gear Position/
1st, 2nd, 3rd, 4th (O/D)Shift lever Range is;

D: 1st, 2nd, 3rd or 4th (O/D)

SPD (NC)Counter Gear Speed
display: 50 r/minD Range is warmed up,4th (O/D);
Same as input shaft speed

LOCK UP SOLLock Up Solenoid Status/
ON or OFF
Lock Up: ON

Except Lock Up: OFF

KICKDOWN SWKick down SW Status/
ON or OFF

Accelerator Pedal is depressed:
ON

Accelerator Pedal is released:
OFF


PNP SW [NSW]PNP SW Status/
ON or OFFShift lever range is;
P or N: ON
Except P or N: OFF
The shift lever range and these
REVERSEPNP SW Status/
ON or OFFShift lever range is;
R: ON
Except R: OFFThe shift lever range and these
values are different, there are fail-
ures of the PNP switch or shift
cable adjustment
DRIVEPNP SW Status/
ON or OFFShift lever range is;
D and 3: ON
Except D and 3: OFFcable adjustment.
SOLENOID (SLT)Shift Solenoid SLT Status/
ON or OFFIG SW ON: ON

AT FLUID TEMP
ATF Temp. Sensor Value/
min.: ±40C (±40F)
max.: 215C (419F)80C (176F)
(After Stall Test)If the value is º±40C (±40F)º or
º215C (419F)º, ATF temp. sen-
sor circuit is opened or shorted.

± DIAGNOSTICSELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U241E(1AZ±FSE))05±923
AVENSIS REPAIR MANUAL (RM1018E)
(8) Simulate the conditions of the malfunction de-
scribed by the customer.
NOTICE:
Leave the ignition switch ON until you have checked the
DTCs, etc.
(9) After simulating the malfunction conditions, use the
hand±held tester diagnosis selector to check the
DTCs and freeze frame data, etc.
HINT:
Take care not to turn the ignition switch OFF, as turning it off
switches the diagnosis system from Check mode to Normal
mode, which all DTCs etc. are erased.
(10) After checking the DTC, inspect the applicable cir-
cuit.
(b) Clear the DTC.
When using the hand±held tester:
The following operation will erase the DTC and freeze
frame data. Operate the hand±held tester to erase the
codes.
(c) Clear the DTC.
When not using the hand±held tester:
Remove the EFI fuse from engine room J/B for 10 se-
conds or more.
4. DATA LIST
HINT:
According to the DATA LIST displayed by the hand±held tester, you can read the value of the switch, sensor,
actuator and so on without parts removal. Reading the DATA LIST as the first step of troubleshooting is one
of the methods to shorten the work time.
(a) Warm up the engine.
(b) Turn the ignition switch OFF.
(c) Connect the hand±held tester to the DLC3.
(d) Turn the ignition switch ON.
(e) According to the display on tester, read the ºDATA LISTº.
ItemMeasurement Item/
Display (Range)Normal ConditionDiagnostic Note
STOP LIGHT SWStop light SW Status/
ON or OFF
Brake Pedal is depressed: ON

Brake Pedal is released: OFF

SHIFTActual Gear Position/
1st, 2nd, 3rd, 4th (O/D)Shift lever Range is;

D: 1st, 2nd, 3rd or 4th (O/D)

SPD (NC)Counter Gear Speed
display: 50 r/minD Range is warmed up,4th (O/D);
Same as input shaft speed

LOCK UP SOLLock Up Solenoid Status/
ON or OFF
Lock Up: ON

Except Lock Up: OFF

KICKDOWN SWKick down SW Status/
ON or OFF

Accelerator Pedal is depressed:
ON

Accelerator Pedal is released:
OFF

D25466
12
12
(+)
(±)
05±954± DIAGNOSTICSELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U241E(1AZ±FSE))
AVENSIS REPAIR MANUAL (RM1018E)
DTC P0746 PRESSURE CONTROL SOLENOID ºAº
PERFORMANCE (SHIFT SOLENOID VALVE
SL1)
SYSTEM DESCRIPTION
The ECM uses signals from the vehicle speed sensor to detect the actual gear position (1st, 2nd, 3rd or O/D
gear).
Then the ECM compares the actual gear with the shift schedule in the ECM memory to detect mechanical
troubles of the shift solenoid valves and valve body.
DTC No.DTC Detecting ConditionTrouble Area
P0746The gear required by the ECM does not match the actual gear
when driving (2±trip detection logic)
Shift solenoid valve SL1 is stuck open or closed

Valve body is blocked up or stuck

Automatic transaxle (clutch, brake or gear etc.)
INSPECTION PROCEDURE
1 INSPECT SHIFT SOLENOID VALVE(SL1)
(a) Remove the shift solenoid valve SL1.
(b) Measure the resistance between terminals of the shift so-
lenoid valve SL1.
OK:
Resistance: 5.0 to 5.6
at 20C (68F)
(c) Connect the positive (+) lead with a 21 W bulb to terminal
2 and the negative (±) lead to terminal 1 of the solenoid
valve connector, then check the movement of the sole-
noid valve.
OK:
The solenoid valve makes an operating noise.
NG REPLACE SHIFT SOLENOID VALVE(SL1)
OK
2 INSPECT TRANSMISSION VALVE BODY ASSY
NG REPAIR OR REPLACE TRANSMISSION VALVE
BODY ASSY
OK
05C9D±01

0567Q±09
±
DIAGNOSTICS ELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT](U241E(1AZ±FSE))05±931
AVENSIS REPAIR MANUAL (RM1018E)
DIAGNOSTIC TROUBLE CODE CHART
If a DTC is displayed during the DTC check, check the circuit listed in th\
e table below and proceed to the
page given.
*
1 : ± ... MIL does not light /
... MIL light up
DTC No.
(See Page)Detection ItemTrouble AreaMIL *Memory
P0500
(05±453 )Vehicle Speed Sensor ºAº
 Combination meter
 Open or short in vehicle speed sensor circuit
 Vehicle speed sensor
 ECM


P0705
(05±938)Transmission Range Sensor Cir-
cuit Malfunction (PRNDL Input) Short in park/neutral position switch circuit
 Park/neutral position switch
 ECM


P0710
(05±941)Transmission Fluid Temperature
Sensor ºAº Circuit

P0711
(05±943)Transmission Fluid Temperature
Sensor ºAº Performance Open or short in ATF temperature sensor circuit
AT F t t


P0712
(05±941)Transmission Fluid Temperature
Sensor ºAº Circuit Low Input ATF temperature sensor
 ECM


P0713
(05±941)Transmission Fluid Temperature
Sensor ºAº Circuit High Input

P0717
(05±945)Turbine Speed Sensor Circuit No
Signal
 Open or short in speed sensor (NT) circuit
 Speed sensor (NT)
 ECM
 Automatic transaxle assembly


P0724
(05±947)Brake Switch ºBº Circuit High
 Short in stop light switch circuit
 Stop light switch
 ECM


P0741
(05±948)Torque Converter Clutch Sole-
noid Perfomance
(Shift Solenoid Valve DSL) Shift solenoid valve DSL is stuck open or closed
 Valve body is blocked up or stuck
 Shift solenoid valve DSL
 ECM


P0743
(05±951)Torque Converter Clutch Circuit
Electrical
(Shift Solenoid Valve DSL) Open or short in shift solenoid valve DSL circuit
 Shift solenoid valve DSL
 ECM


P0746
(05±954)Pressure Control Solenoid ºAº
Performance
(Shift Solenoid Valve SL1) Shift solenoid valve SL1 is stuck open or closed
 Valve body is blocked up or stuck
 Shift solenoid valve SL1
 ECM


P0748
(05±956)Pressure Control Solenoid ºAº
Electrical
(Shift Solenoid Valve SL1) Open or short in shift solenoid valve SL1 circuit
 Shift solenoid valve SL1
 ECM


P0766
(05±962)Shift Solenoid ºDº Performance
(Shift Solenoid Valve S4)
 Shift solenoid valve S4 is stuck open or closed
 Valve body is blocked up or stuck
 Shift solenoid valve S4
 ECM


P0776
(05±963)Pressure Control Solenoid ºBº
Performance
(Shift Solenoid Valve SL2) Shift solenoid valve SL2 is stuck open or closed
 Valve body is blocked up or stuck
 Shift solenoid valve SL2
 ECM



0567Q±07
05±996±
DIAGNOSTICS ELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT](U341E)
AVENSIS REPAIR MANUAL (RM1018E)
DIAGNOSTIC TROUBLE CODE CHART
If a DTC is displayed during the DTC check, check the circuit listed in th\
e table below and proceed to the
page given.
*
1 :
... MIL light up
DTC No.
(See Page)Detection ItemTrouble AreaMIL *1Memory
P0500
(05±98)Vehicle Speed Sensor Malfunc-
tion
 Combination meter
 Open or short in speed sensor circuit
 Speed sensor
 ECM


P0710
(05±1003)Transmission Fluid Temperature
Sensor Circuit Malfunction
(ATF Temperature Sensor)
 Open or short in ATF temp. sensor circuit


P0711
(05±1005)
Transmission Fluid Temperature
Sensor Circuit Range/Perfor-
mance
(ATF Temperature Sensor)
Oen or short in AT F tem. sensor circuit
 Transmission wire (ATF temperature sensor)
 ECM


P0750
(05±1007)Shift Solenoid ºAº Malfunction
(Shift Solenoid Valve S1) Shift solenoid valve S1 is stuck open or closed
 Valve body is blocked up or stuck
 Automatic transaxle (clutch, brake or gear etc.)


P0753
(05±1010)Shift Solenoid ºAº Electrical
(Shift Solenoid Valve S1) Open or short in shift solenoid valve S1 circuit
 Shift solenoid valve S1
 ECM


P0755
(05±1007)Shift Solenoid ºBº Malfunction
(Shift Solenoid Valve S2) Shift solenoid valve S2 is stuck open or closed
 Valve body is blocked up or stuck
 Automatic transaxle (clutch, brake or gear etc.)


P0758
(05±1010)Shift Solenoid ºBº Electrical
(Shift Solenoid Valve S2) Open or short in shift solenoid valve S2 circuit
 Shift solenoid valve S2
 ECM


P0770
(05±1013)Shift Solenoid ºEº Malfunction
(Shift Solenoid Valve SL)
 Shift solenoid valve SL is stuck open or closed
 Valve body blocked or stuck
 Shift solenoid valve SL
 Torque converter clutch
 Automatic transaxle (clutch, brake or gear etc.)


P0773
(05±1015)Shift Solenoid ºEº Electrical
(Shift Solenoid Valve SL) Open or short in shift solenoid valve SL circuit
 Shift solenoid valve SL
 ECM


P1520
(05±1018)Stop Light Switch Circuit
 Open or short in stop light switch circuit
 Stop lamp switch assy
 ECM


P1725
(05±1019)NT Revolution Sensor Circuit
Malfunction
(Input Turbine Speed Sensor) Open or short in speed sensor (NT) circuit
 Speed sensor (NT)
 ECM


P1760
(05±1021)Linear Solenoid for Line Pres-
sure Control Circuit Malfunction
(Shift Solenoid Valve SLT) Open or short in shift solenoid valve SLT circuit
 Shift solenoid valve SLT
 ECM


P1780
(05±1024)Park/Neutral Position Switch
Malfunction Short in park/neutral position switch circuit
 Park/Neutral position switch assy
 ECM


P1790
(05±1027)ST Solenoid Circuit Malfunction
(Shift Solenoid Valve ST) Open or short in shift solenoid valve ST circuit
 Shift solenoid valve ST
 ECM


P1798
(05±1030)SB Solenoid Circuit Malfunction
(Shift Solenoid Valve SB) Open or short in shift solenoid valve SB circuit
 Shift solenoid valve SB
 ECM



D25466
12
12
(+)
(±)
± DIAGNOSTICSELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U241E(1AZ±FSE))05±963
AVENSIS REPAIR MANUAL (RM1018E)
DTC P0776 PRESSURE CONTROL SOLENOID ºBº
PERFORMANCE (SHIFT SOLENOID VALVE
SL2)
SYSTEM DESCRIPTION
The ECM uses signals from the vehicle speed sensor to detect the actual gear position (1st, 2nd, 3rd or O/D
gear).
Then the ECM compares the actual gear with the shift schedule in the ECM memory to detect mechanical
troubles of the shift solenoid valves and valve body.
DTC No.DTC Detecting ConditionTrouble Area
P0776The gear required by the ECM does not match the actual gear
when driving (2±trip detection logic)
Shift solenoid valve SL2 is stuck open or closed

Valve body is blocked up or stuck

Automatic transaxle (clutch, brake or gear etc.)
INSPECTION PROCEDURE
1 INSPECT SHIFT SOLENOID VALVE(SL2)
(a) Remove the shift solenoid valve SL2.
(b) Measure the resistance between terminals.
OK:
Resistance: 5.1 to 5.5
at 20C (68F)
(c) Connect the positive (+) lead with a 21 W bulb to terminal
2 and the negative (±) lead to terminal 1 of the solenoid
valve connector, then check the movement of the sole-
noid valve.
OK:
The solenoid valve makes an operating noise.
NG REPLACE SHIFT SOLENOID VALVE(SL2)
OK
2 INSPECT TRANSMISSION VALVE BODY ASSY
NG REPAIR OR REPLACE TRANSMISSION VALVE
BODY ASSY
OK
05C9G±01

D25467
(+)(±)
05±962± DIAGNOSTICSELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U241E(1AZ±FSE))
AVENSIS REPAIR MANUAL (RM1018E)
DTC P0766 SHIFT SOLENOID ºDº PERFORMANCE
(SHIFT SOLENOID VALVE S4)
SYSTEM DESCRIPTION
The ECM uses signals from the vehicle speed sensor to detect the actual gear position (1st, 2nd, 3rd or O/D
gear).
Then the ECM compares the actual gear with the shift schedule in the ECM memory to detect mechanical
troubles of the shift solenoid valves and valve body.
DTC No.DTC Detecting ConditionTrouble Area
P0766The gear required by the ECM does not match the actual gear
when driving (2±trip detection logic)
Shift solenoid valve S4 is stuck open or closed

Valve body is blocked up or stuck

Automatic transaxle (clutch, brake or gear etc.)
INSPECTION PROCEDURE
1 INSPECT SHIFT SOLENOID VALVE(S4)
(a) Remove the shift solenoid valve S4.
(b) Measure the resistance between the solenoid connector
and the solenoid body.
OK:
Resistance: 11 to 15
at 20C (68F)
(c) Connect the positive (+) lead to the terminal of solenoid
connector and the negative (±) lead to the solenoid body.
OK:
The solenoid makes an operating noise.
NG REPLACE SHIFT SOLENOID VALVE(S4)
OK
2 INSPECT TRANSMISSION VALVE BODY ASSY
NG REPAIR OR REPLACE TRANSMISSION VALVE
BODY ASSY
OK
3 INSPECT TORQUE CONVERTER CLUTCH ASSY
NG REPLACE TORQUE CONVERTER CLUTCH
ASSY
OK
REPAIR OR REPLACE AUTOMATIC TRANSAXLE ASSY
05C9F±01

D30680
± DIAGNOSTICSELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U341E)05±1013
AVENSIS REPAIR MANUAL (RM1018E)
DTC P0770 SHIFT SOLENOID ºEº MALFUNCTION
(SHIFT SOLENOID VALVE SL)
SYSTEM DESCRIPTION
The ECM uses the signals from the throttle position sensor, air±flow meter and crankshaft position sensor
to monitor the engagement condition of the lock±up clutch.
Then the ECM compares the engagement condition of the lock±up clutch with the lock±up schedule in the
ECM memory to detect mechanical trouble of the shift solenoid valve SL, valve body and torque converter
clutch or automatic transaxle (clutch, brake or gear etc.).
DTC No.DTC Detecting ConditionTrouble Area
P0770

Lock±up does not occur when driving in the lock±up range
(normal driving at 80 km/h
50 mph), or lock±up remains ON
in the lock±up OFF range.
(2±trip detection logic)

When lock±up is ON, clutch or brake slips or gear is broken.
(2±trip detection logic)
Shift solenoid valve SL is stuck open or closed

Valve body blocked or stuck

Shift solenoid valve SL

Torque converter clutch

Automatic transaxle (clutch, brake or gear etc.)
INSPECTION PROCEDURE
1 INSPECT SHIFT SOLENOID VALVE(SL)
(a) Remove the shift solenoid valve SL.
(b) Measure the resistance between terminal SL of shift sole-
noid valve and the solenoid valve body.
OK:
Resistance: 11 to 15
at 20C (68F)
(c) Connect the positive (+) lead to the terminal of solenoid
valve connector and the negative (±) lead to the solenoid
valve body.
OK:
The solenoid valve makes an operating noise.
NG REPLACE SHIFT SOLENOID VALVE(SL)
OK
2 INSPECT TRANSMISSION VALVE BODY ASSY(See chapter 2 in the problem
symptoms table)
NG REPAIR OR REPLACE TRANSMISSION VALVE
BODY ASSY
OK
05C8J±01