brake sensor TOYOTA AVENSIS 2005 Service User Guide

± DIAGNOSTICSSFI SYSTEM (1AZ±FSE)
05±305
AVENSIS REPAIR MANUAL (RM1018E)Hand±held Tester DisplayDiagnostic Note Normal Condition *
1Measurement Item/Range
(Display)
ELECT LOAD SIGElectrical load signal/
ON or OFF
Tail light switch ON: ON

Defogger switch ON: ON

STOP LIGHT SWStop light switch/
ON or OFF
Brake pedal depressed: ON

Brake pedal released: OFF

PS OIL PRESS SWPower steering signal/
ON or OFF

While turning the steering wheel:
ON

While not turning the steering
wheel: OFF
The idle±up control is performed
when PS is ON.
PS SIGNALPower steering signal/
ON or OFFWhen the steering wheel is turned:
ONThis signal is usually ON status
until the IG switch is turned OFF.
SCV VSVVSV status for intake air control
valve/ ON or OFFVSV operation: ON

FUEL PUMP / SPDFuel pump/speed status/
ON/H or OFF/M,LIdling: ON

EVAP VSVVSV status for EVAP control/
ON or OFFVSV operating: ONVSV for EVAP is controlled by the
ECM (ground side duty control)
VVT CTRL B1VVT control status (bank 1)/
ON or OFFVVT system operation: ON

IGNITIONIgnition counter/ Min.: 0, Max.: 4000 to 400

CYL #1, #2, #3, #4Misfire ratio of the cylinder 1 to 4/
Min.: 0 %, Max.: 50 %0 %This item is displayed in only idling
MISFIRE RPMEngine RPM for first misfire range/
Min.: 0 rpm, Max.: 6,375 rpmMisfire 0: 0 rpm

FC TAUFuel Cut TAU: Fuel cut during very
light load/ ON or OFFFuel cut operating: ON
The fuel cut is being performed un-
der very light load to prevent the
engine combustion from becoming
incomplete.
CHECK MODECheck mode/ ON or OFFCheck mode ON: ONSee step 3
O2 RL B1 S2
Oxygen sensor rich lean bank 1
sensor 2:
Response time for oxygen sensor
output to switch from rich to lean/
Min.: 0 ms, Max.: 16,702.5 ms
Idling after warming up:
O2 RL B2 S2
Oxygen sensor rich lean bank 2
sensor 2:
Response time for oxygen sensor
output to switch from rich to lean/
Min.: 0 ms, Max.: 16,702.5 ms
Idling after warming u:
0 to 1,000 msec.

MIL ON RUN DIST
Distance since activation of check
engine warning light/
Min.: 0 km, Max.: 65,535 km
When there is no DTC: 0 km

FUEL PRESS
Fuel high pressure inside fuel de-
livery pipe/
Min.: 0 MPa, Max.: 819 MPa
Idling: 8 to 13 MPa

Running without load (3,000
rpm): 9.5 to 10.5 MPa


*1: If no conditions are specifically stated for ºldlingº, it means the shift lever is at the N or P position, the A/C
switch is OFF and all accessory switches are OFF.
*
2: For A/T only

A81711
ECMManifold Absolute
Pressure Sensor
Brake Booster
Air Cleaner Case
Throttle
Valve
To Cylinder
Intake Manifold Check ValveBrake Booster
Pressure Sensor
05±462
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
DTCP0556BRAKE BOOSTER PRESSURE SENSOR CIRCUIT RANGE/PERFORMANCE
CIRCUIT DESCRIPTION
Refer to DTC P0555 on page 05±459.
DTC No.DTC Detection ConditionTrouble Area
P0556
When either one of the following conditions (a), (b), (c) or (d)\
is
satisfied (1 trip detection logic):
(a) If pressure inside the intake manifold is low, the brake
booster internal pressure is 38 kPa (285 mmHg, 11.2
in.Hg) or more higher than the intake manifold internal
pressure and this condition remains for more than 10
sec. (Pressure leaks caused by hose disconnection, etc).
(b) Pressure inside the brake booster stays low or at fixed lev- el, despite the vehicle has driven and stopped 10 times
(Vacuum stuck caused by hose clogged, etc).
(c) While the brake pedal is released, the pressure inside the brake booster is 32 kPa (240 mmHg, 9.4 in.Hg) or more
higher than the intake manifold internal pressure and this
condition remains for more than 1 sec. (Pressure leaks).
(d) After running the engine for more than 100 sec. with the brake pedal released and the negative pressure (vacuum)
has accumulated in the brake booster, the following two
conditions are satisfied despite depressing the brake
pedal for more than 1 sec. (Vacuum stuck):

Internal pressure of the brake booster does not increase

Internal pressure of the brake booster is 32 kPa (240 mmHg,
9.4 in.Hg) or more lower than the internal pressure of the
intake manifold

Vacuum hose (between the brake booster and intake man-
ifold, the brake booster and brake booster pressure sensor,
and the intake manifold and manifold absolute pressure
sensor)

Open or short in brake booster pressure sensor circuit

Brake booster pressure sensor

Manifold absolute pressure sensor

Brake booster

Open or short in stop light switch circuit

Stop light switch

ECM
WIRING DIAGRAM
Refer to DTC P0555 on page 05±459.
05CKO±01

A76903
PB (+)E2 (±)ECM Connector
E13
05±464
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
NGCHECK AND REPAIR STOP LIGHT SWITCH CIRCUIT
OK
4CHECK VACUUM HOSE(BRAKE BOOSTER PRESSURE SENSOR ± BRAKE BOOSTER, INTAKE MANIFOLD ± BRAKE BOOSTER)
(a)Check that the vacuum hoses are connected correctly.
(b)Check that the vacuum hoses are not loose or disconnected.
(c)Check the vacuum hoses and tubes for clogs, cracks, holes, damage, or bl\
ockage.
NGREPAIR OR REPLACE VACUUM HOSE
OK
5INSPECT ECM(PB VOLTAGE)
(a)Disconnect the vacuum hose from the brake booster pressure sensor.
(b)Turn the ignition switch ON.
(c)Using the MITYVAC (Hand±Held Vacuum Pump), apply a vacuum to the brake booster pressure sensor, measure
the voltage between the specified terminals of the E13
ECM connector.
Standard:
Symbols (Terminal No.)Vacuum pump operationSpecified condition
0 kPa
(0 mmHg, 0 in.Hg)3.3 to 3.9 V
PB (E13±26) ± E2 (E13±28)40 kPa
(300 mmHg, 11.8 in.Hg)2.1 to 2.7 V()
80 kPa
(600 mmHg, 23.6 in.Hg)0.9 to 1.5 V
NGGo to step 6
OK
CHECK FUNCTION OF BRAKE BOOSTER (See page 32±17, 32±21)

A81699PBE2
E13
ECM Connector
VC
123
A72877
PIM
E2
Brake Booster Pressure
Sensor Connector Wire Harness SideB2
VC
± DIAGNOSTICSSFI SYSTEM (1AZ±FSE)
05±465
AVENSIS REPAIR MANUAL (RM1018E)
6 CHECK HARNESS AND CONNECTOR(ECM ± BRAKE BOOSTER PRESSURE
SENSOR)
(a) Disconnect the E13 ECM connector.
(b) Disconnect the B2 brake booster pressure sensor con-
nector.
(c) Check for continuity between the wire harness side con-
nectors.
Standard (Check for open):
Symbols (Terminal No.)Specified condition
VC (E13±18) ± VC (B2±3)
PB (E13±26) ± PIM (B2±2)Continuity
E2 (E13±28) ± E2 (B2±1)
y
Standard (Check for short):
Symbols (Terminal No.)Specified condition
VC (E13±18) or VC (B2±3) ± Body groundNo continuityPB (E13±26) or PIM (B2±2) ± Body groundNo continuity
NG REPAIR OR REPLACE HARNESS OR
CONNECTOR
OK
REPLACE BRAKE BOOSTER PRESSURE SENSOR
7 CHECK VACUUM HOSE(MANIFOLD ABSOLUTE PRESSURE SENSOR ± INTAKE
MANIFOLD)
(a) Check that the vacuum hose is connected correctly.
(b) Check that the vacuum hose is not loose or disconnected.
(c) Check the vacuum hose for clogs, cracks, holes, damage, or blockage.
NG REPAIR OR REPLACE VACUUM HOSE
OK

A76868
B2
Brake Booster Pressure Sensor18
E13 ECM
5V
E1
3
R±W
26
Y
2
1
BR 28
E2PB
VC
PIM
E2 E13
E13
VC
R±W
Y
BR
9
EA1
11
10
EA1
EA1
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
05±459
AVENSIS REPAIR MANUAL (RM1018E)
DTCP0555BRAKE BOOSTER PRESSURE SENSOR
CIRCUIT
DTCP0557BRAKE BOOSTER PRESSURE SENSOR CIRCUIT LOW INPUT
DTCP0558BRAKE BOOSTER PRESSURE SENSOR CIRCUIT HIGH INPUT
CIRCUIT DESCRIPTION
The brake booster pressure sensor detects internal pressure of the brake bo\
oster as voltage. A structure
of the sensor and its connection to the ECM are the same as ones for the i\
ntake air pressure sensor. (Refer
to DTC P0105 on page 05±342).
In order to purify emission gas when starting a cold engine, drastically\
retard the ignition timing to quickly
activate tha catalyst. Upon this, the throttle valve is opened larger than the throttle opening angle with\
a warm
engine, therefore the intake manifold pressure will be closer to atmospheric pr\
essure. If the negative pres-
sure (vacuum) applied inside the brake booster drops, the ECM cancels the drastic retarding timing and
introduces the negative pressure (vacuum) into the intake manifold, and the ECM \
then resumes the drastic
retarding timing after the brake booster negative pressure (vacuum) is ensured \
at required level.
DTC No.DTC Detection ConditionTrouble Area
P0555Open or short in brake booster pressure sensor circuit for 5
sec. or more

Open or short in brake booster pressure sensor circuit
P0557Open in brake booster pressure sensor circuit for 5 sec. or
more
Oen or short in brake booster ressure sensor circuit

Brake booster pressure sensor

Vacuum hose
P0558Short in brake booster pressure sensor circuit for 5 sec. or
more
ECM
WIRING DIAGRAM
05CKN±01

A76903
E2 (±)VC (+)
ECM Connector
E13
A76903
PB (+)E2 (±)
ECM Connector
E13
05±460
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION PROCEDURE
HINT:

If different DTCs related to different systems that have terminal E2 as the ground terminal are output
simultaneously, terminal E2 may be open.

Read freeze frame data using the hand±held tester. Freeze frame data records the engine conditions
when a malfunction is detected. When troubleshooting, it is useful for deter\
mining whether the vehicle
was running or stopped, the engine was warmed up or not, the air±fuel ra\
tio was lean or rich, etc. at
the time of the malfunction.
1CHECK VACUUM HOSE(BRAKE BOOSTER PRESSURE SENSOR ± BRAKE BOOSTER, INTAKE MANIFOLD ± BRAKE BOOSTER)
(a)Check that the vacuum hoses are connected correctly.
(b)Check that the vacuum hoses are not loose or disconnected.
(c)Check the vacuum hoses and tubes for clogs, cracks, holes, damage, or bl\
ockage.
NGREPAIR OR REPLACE VACUUM HOSE
OK
2INSPECT ECM(VC VOLTAGE)
(a)Turn the ignition switch ON.
(b)Measure the voltage between the specified terminals of the E13 ECM connector.
Standard:
Symbols (Terminal No.)Specified condition
VC (E13±18) ± E2 (E13±28)4.5 to 5.5 V
NGCHECK AND REPLACE ECM (See page 01±32)
OK
3 INSPECT ECM(PB VOLTAGE)
(a) Measure the voltage between the specified terminals of the E13 ECM connector.
Standard:
Symbols (Terminal No.)ConditionSpecified condition
PB (E13±26) ±
E2 (E13 28)
Ignition switch ON
(do not start engine)
0.5 to 4.5 VE2 (E13±28)Idling
0.5 to 4.5 V
NG Go to step 4
OK
CHECK FOR INTERMITTENT PROBLEMS

A81699PBE2
E13
ECM Connector
VC
123
A72877
PIM
E2
Brake Booster Pressure
Sensor Connector Wire Harness SideB2
VC
± DIAGNOSTICSSFI SYSTEM (1AZ±FSE)
05±461
AVENSIS REPAIR MANUAL (RM1018E)
4 CHECK HARNESS AND CONNECTOR(ECM ± BRAKE BOOSTER PRESSURE
SENSOR)
(a) Disconnect the E13 ECM connector.
(b) Disconnect the B2 brake booster pressure sensor con-
nector.
(c) Check for continuity between the wire harness side con-
nectors.
Standard (Check for open):
Symbols (Terminal No.)Specified condition
VC (E13±18) ± VC (B2±3)
PB (E13±26) ± PIM (B2±2)Continuity
E2 (E13±28) ± E2 (B2±1)
y
Standard (Check for short):
Symbols (Terminal No.)Specified condition
VC (E13±18) or VC (B2±3) ± Body groundNo continuityPB (E13±26) or PIM (B2±2) ± Body groundNo continuity
NG REPAIR OR REPLACE HARNESS OR
CONNECTOR
OK
REPLACE BRAKE BOOSTER PRESSURE SENSOR

A81703
From
Speed SensorSkid
Control
ECU4±Pulse
Combination
MeterECM 4±Pulse
A76866
Combination MeterECM
C11V±W
SPD 17
V±W
E10 J/C
18 H
J10
(LHD)J20H
(RHD)H
J10
(LHD)J20H
(RHD)
± DIAGNOSTICSSFI SYSTEM (1AZ±FSE)
05±453
AVENSIS REPAIR MANUAL (RM1018E)
DTC P0500 VEHICLE SPEED SENSOR ºAº
CIRCUIT DESCRIPTION
The speed sensor for skid control ECU detects the wheel speed and sends the appropriate signals to the
skid control ECU.
The skid control ECU converts these signals into a 4±pulse signal and outputs it to the combination meter.
After this signal is converted into a more precise rectangular waveform by the waveform shaping circuit in-
side the combination meter,it is then transmitted to the ECM. The ECM determines the vehicle speed based
on the frequency of these pulse signals.
DTC No.DTC Detection ConditionTrouble Area
P0500
No vehicle speed sensor signal to ECM under the following
condition (1 trip (A/T) or 2 trip (M/T) detection logic):
(a) Vehicle is being driven

Combination meter

Open or short in speed sensor circuit

Vehicle speed sensor

ECM

Skid control ECU

Clutch or brake slips or gear is broken
WIRING DIAGRAM
05CJ6±01

05±546
±
DIAGNOSTICS ECD SYSTEM (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E) P0380
(05±622)
Glow Plug/Heater Circuit ºAº

Open or short in glow plug circuit

Glow fuse

Glow relay

Glow plug

ECM

P0400
(05±629)Exhaust Gas Recirculation Flow
EGR valve assy

EGR passage
P0403
(05±629)Exhaust Gas Recirculation Con-
trol Circuit
EGR assage

Open or short in EGR circuit

ECM
P0488
(05±633)Exhaust Gas Recirculation
Throttle Position Control Range/
Performance
Open or short in intake shutter circuit

Open or short in fully opened switch circuit

Intake shutter

ECM

P0500
(05±640)Vehicle Speed Sensor ºAº

Open or short in speed sensor circuit

Speed sensor

Combination meter

ECM

Skid control ECU

P0504
(05±643)Brake Switch ºAº/ºBº Correlation

Short in stop lamp switch signal circuit

Stop lamp switch

ECM


P0560
(05±647)System Voltage
Open in back±up power source circuit

ECM
P0606
(05±650)ECM/PCM Processor

ECM



P0607
(05±650)Control Module Performance

ECM

P0622
(05±651)Generator Field ºFº Terminal Cir-
cuit

Open in generator circuit

Generator

Drive belt

ECM

P0627
(05±655)Fuel Pump Control Circuit / Open

Open or shot in suction control valve circuit

Suction control valve

ECM

P1229
(05±563)Fuel Pump System

Short in supply pump (suction control valve) circuit

Suction control valve

ECM

P1238
(05±658)Injector Malfunction

Injector

EDU (P0200 is set simultaneously)

Open or short in engine wire (P0200 is set simultaneously)

Connector connection (P0200 is set simultaneously)

Compression pressure

Valve clearance

Valve timing

ECM

P1251
(05±612)Turbo/Super Charger Overboost
Condition (Too High)

VRV

Open or short in VRV circuit

Turbocharger

EGR valve

Vacuum hose

ECM

P1271
(05±663)Fuel Regulator Circuit Malfunc-
tion (EDU Drive)

Open or short in pressure discharge valve circuit

Open or short in pressure discharge valve it self

EDU

ECM

P1272
(05±663)Fuel Pressure Regulator Mal-
function

Open or short in pressure discharge valve circuit (P1271 is set
simultaneously)

Pressure discharge valve

Supply pump

ECM


05±534
± DIAGNOSTICSECD SYSTEM (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)Hand±held Tester DisplayDiagnostic Note Normal Condition * Measurement Item/Range
(Display)
AMBI TEMP SENS
Ambient temperature sensor sta-
tus/
Min.: ±40 C, Max.: 215 C
Actual atmosphere
If the value is º±40 Cº or º140
Cº, sensor circuit is open or
shorted.
INJ VOL FB #1
Revised injection volume of the
cylinder 1/
Min.: ±10 mm
3, Max.: 40 mm3Idling: ±3.0 to 3.0 mm3

INJ VOL FB #2
Revised injection volume of the
cylinder 2/
Min.: ±10 mm
3, Max.: 40 mm3Idling: ±3.0 to 3.0 mm3

INJ VOL FB #3
Revised injection volume of the
cylinder 3/
Min.: ±10 mm
3, Max.: 40 mm3Idling: ±3.0 to 3.0 mm3

INJ VOL FB #4
Revised injection volume of the
cylinder 4/
Min.: ±10 mm
3, Max.: 40 mm3Idling: ±3.0 to 3.0 mm3

PUMP VCM ANGLEPump vacuum angle status/
Min.: 0 CA, Max.: 255 CAIdling: 70 to 90
CA

M±INJ/PILOT ONM±INJ/PILOT ON/
Min.: 0 us, Max.: 65,535 usIdling: 600 to 1,200 us

M±INJ/PILOT OFFM±INJ/PILOT OFF/
Min.: 0 us, Max.: 65,535 usIdling: 0 us

PILOT±INJPilot±Injection/
Min.: 0 us, Max.: 65,535 usIdling: 400 to 700 us

INJ FB VALUE
Injection volume feedback learning
value/
Min.: ±10 mm
3, Max.: 9,092 mm3Idling: ±4.0 to 4.0 mm3

STOP LIGHT SWStop light switch/
ON or OFF
Brake pedal depressed: ON

Brake pedal released: OFF

STARTER SIGStarter signal/ ON or OFFCranking: ON

A/C CUT SIGA/C cut signal/ ON or OFFA/C ON: OFF

EGR SYSTEMEGR system status/ ON or OFFIdling: ON

ACCEL OPEN SWAccel open switch/ ON or OFFAccelerator pedal fully opened:
ON

CHECK MODECheck mode/ ON or OFFCheck mode ON: ON

EGR STEP POSEGR step position status/
Min: 0 step, Max: 125 stepIdling: 0 to 125 step

*: If no conditions are specifically stated for ºldlingº, it means the A/C switch is OFF and all accessory switches
are OFF.
7. ACTIVE TEST
HINT:
Performing the ACTIVE TEST using the hand±held tester allows the relay, VSV, actuator and so on to oper-
ate without parts removal. Performing the ACTIVE TEST as a first step of troubleshooting is one of the meth-
ods to shorten diagnostic time.
It is possible to display the DATA LIST during the ACTIVE TEST.
(a) Warm up the engine.
(b) Turn the ignition switch OFF.
(c) Connect the hand±held tester to the DLC3.
(d) Turn the ignition switch ON.
(e) Push the ºONº button of the hand±held tester.
(f) Select the item ºDIAGNOSIS / OBD/MOBD / ACTIVE TESTº