check engine TOYOTA AVENSIS 2005 Service Workshop Manual

A54393
+B
Ignition Coil and Igniter Connector
Wire Harness Side
I1
I2I3I4

A79064IG2 Relay
Engine Room R/B No.4
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
05±109
AVENSIS REPAIR MANUAL (RM1018E)
6CHECK HARNESS AND CONNECTOR(IG2 RELAY ± IGNITION COIL)
(a)Disconnect the ignition coil and igniter connector.
(b)Remove the IG2 relay from the engine room R/B No.4.
(c)Check for continuity between the wire harness side con-
nectors.
Standard (Check for open):
Symbols (Terminal No.)Specified condition
+B (I1±1) ± IG2 relay (3)
+B (I2±1) ± IG2 relay (3)Continuity+B (I3±1) ± IG2 relay (3)Continuity
+B (I4±1) ± IG2 relay (3)
Standard (Check for short):
Symbols (Terminal No.)Specified condition
+B (I1±1) or IG2 relay (3) ± Body ground
+B (I2±1) or IG2 relay (3) ± Body groundNocontinuity+B (I3±1) or IG2 relay (3) ± Body groundNo continuity
+B (I4±1) or IG2 relay (3) ± Body ground
NGREPLACE HARNESS OR CONNECTOR
OK
7CHECK FUSE(IGN FUSE) (See page 05±124)
NG CHECK FOR SHORT IN ALL HARNESSES AND COMPONENTS CONNECTED FUSE
OK

A66267
IG2 Wire Harness Side
Ignition Switch Connector
I13
A79103
Driver Side J/B
IGN Fuse12

A79064
Engine Room R/B No.4
IG2 Relay
05±110
± DIAGNOSTICSSFI SYSTEM (1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
8 CHECK HARNESS AND CONNECTOR(IGNITION SWITCH ± IG2 RELAY)
(a) Disconnect the battery negative (±) terminal.
(b) Disconnect the ignition switch connector.
(c) Remove the IGN fuse from the driver side J/B.
(d) Remove the IG2 relay from the engine room R/B No.4.
(e) Check for continuity between the wire harness side con-
nectors.
Standard (Check for open):
Symbols (Terminal No.)Specified condition
IG2 (I13±6) ± IGN fuse (1)ContinuityIGN fuse (2) ± IG2 relay (1)Continuity
Standard (Check for short):
Symbols (Terminal No.)Specified condition
IG2 (I13±6) or IGN fuse (1) ± Body groundNo continuityIGN fuse (2) or IG2 relay (1) ± Body groundNo continuity
NG REPLACE HARNESS OR CONNECTOR
OK
CHECK AND REPLACE POWER SOURCE CIRCUIT

123
A66264VISC (+)GND (±)
ISC valve Connector
Wire Harness Side
I10
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
05±101
AVENSIS REPAIR MANUAL (RM1018E)
1PERFORM ACTIVE TEST USING HAND±HELD TESTER(CHECK ISC VALVE
OPERATION)
(a)Warm up the engine to the normal operating temperature.
(b)Switch off all the accessories.
(c)Switch off the A/C.
(d)Shift the lever to the neutral position.
(e)Connect the hand±held tester to the DLC3 on the vehicle.
(f)Select the item ºDIAGNOSIS / OBD/MOBD / ACTIVE TEST / ISC DUTY RATIOº.
(g)Check that the engine RPM varies when changing the ISC duty ratio.
Engine RPM:
Engine RPM fluctuates ups and downs in respose to the ISC duty ratio var\
iation.
OKCHECK FOR INTERMITTENT PROBLEMS (See page 05±5)
NG
2 CHECK HARNESS AND CONNECTOR
(a) Disconnect the ISC valve connector.
(b) Turn the ignition switch ON.
(c) Measure the voltage between the terminals of the ISC valve wire harness side connector.
Standard:
Symbols (Terminal No.)Specified condition
VISC (I10±2) ± GND (I10±3)9 to 14 V
NG REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

A18294
SPD (+)E1 (±)ECM Connector
E12 E10
A62954
Turn Wheel
4.5±5.5V
0V
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
05±99
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION PROCEDURE
HINT:
Read freeze frame data using \f \b\f\f
 Freeze frame data records the engine conditions when
a malfunction is detected. When troubleshooting, it is useful for determi\
ning whether the vehicle was running
or stopped, the engine was warmed up or not, the air±fuel ratio was lea\
n or rich, etc. at the time of the mal-
function.
1CHECK OPERATION OF SPEEDOMETER(SPEEDOMETER OPERATION)
(a)Drive the vehicle and check that the operation of the speedometer in the\
combination meter is normal.
HINT:
The vehicle speed sensor is operating normally if the speedometer display i\
s normal.
NGCHECK SPEEDOMETER CIRCUIT
OK
2INSPECT ECM(CHECK VOLTAGE)
(a)Shift the lever to the neutral position.
(b)Jack up the vehicle.
(c)Turn the ignition switch ON.
(d)Measure the voltage between the terminals of the E10 and E12 ECM connectors as the wheel is turned slowly.
Standard:
Symbols (Terminal No.)Specified condition
SPD (E10±17) ± E1 (E12±7)Generated intermittently
HINT:
The output voltage should fluctuate up and down similarly to the
diagram on the left when the wheel is turned slowly.
NGREPAIR OR REPLACE HARNESS AND CONNECTOR
OK
CHECK AND REPLACE ECM (See page 01±32)

A79090VSV is ONVSV is OFF
E
F E
F
A18294
E01 (±) ECM Connector
E13
EVP1 (+)
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
05±95
AVENSIS REPAIR MANUAL (RM1018E)
1PERFORM ACTIVE TEST BY HAND±HELD TESTER(VSV FOR EVAP)
(a)Select the ACTIVE TEST mode on the hand±held tester.
(b)Disconnect the vacuum hose from the VSV for EVAP.
(c)Start the engine.
(d)When the VSV for EVAP is operated by the hand±held
tester, apply the disconnected hose to your finger to
check the suction.
Result:
VSV is ON: Disconnected port sucks.
VSV is OFF: Disconnected port does not suck.
OKCHECK FOR INTERMITTENT PROBLEMS
NG
2INSPECT ECM(CHECK VOLTAGE)
(a)Turn the ignition switch ON.
(b)Measure the voltage between the terminals of the E13 ECM connector.
Standard:
Symbols (Terminal No.)Specified condition
EVP1 (E13±12) ± E01 (E13±7)8 to 14 V
OKCHECK AND REPLACE ECM
NG
3INSPECT VACUUM SWITCHING VALVE ASSY NO.1
NGREPLACE VACUUM SWITCHING VALVE ASSY NO.1
OK
4CHECK FUSE(EFI No.2) (See page 05±45)
NG CHECK FOR SHORT IN ALL HARNESS AND COMPONENTS CONNECTED FUSE
OK

A66053
Engine Room R/B No.4EFI Relay



A79070
Engine Room R/B No.4EFI No.2 Fuse
1
2
\bA52933
Wire Harness Side
Vacuum Switching Valve Connector
V5
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
05±97
AVENSIS REPAIR MANUAL (RM1018E)
6CHECK HARNESS AND CONNECTOR(EFI RELAY ± VSV FOR EVAP)
(a)Remove the EFI relay from the engine room R/B No.4.
(b)Remove the EFI No.2 fuse from the engine room R/B
No.4.
(c)Disconnect the VSV connector.
(d)Check for continuity between the wire harness side con- nectors.
Standard (Check for open):
Symbols (Terminal No.)Specified condition
EFI relay (3) ± EFI No.2 fuse (1)ContinuityEFI No.2 fuse (2) ± VSV (V5±1)Continuity
Standard (Check for short):
Symbols (Terminal No.)Specified condition
EFI relay (3) or EFI No.2 fuse (1) ± Body groundNocontinuityEFI No.2 fuse (2) or VSV (V5±1) ± Body groundNo continuity
NOTICE:
Do not insert the tester leads hard in the procedure (c), the
holder may be damaged.
NGREPAIR OR REPLACE HARNESS OR CONNECTOR
OK
CHECK FOR ECM POWER SOURCE CIRCUIT (See page 05±124)

A58692
Waveform of heated oxygen
Sensor in front of CatalystNormal CatalystWaveform of Heated Oxygen
Sensor behind Catalyst
A58693
Engine Speed
2,500 ± 3,000 rpm
Idling
IG SW OFF
Warmed up 3 min. Check Time (a)(b)(c) (d)
± DIAGNOSTICSSFI SYSTEM (1ZZ±FE/3ZZ±FE)
05±91
AVENSIS REPAIR MANUAL (RM1018E)
DTC P0420 CATALYST SYSTEM EFFICIENCY BELOW
THRESHOLD (BANK 1)
CIRCUIT DESCRIPTION
The ECM compares the 2 waveforms of the heated oxygen sensors located before and after the catalyst
to determine whether or not the catalyst performance has deteriorated.
Air±fuel ratio feedback compensation keeps the waveform of the heated oxygen sensor in front of the cata-
lyst alternates between back and forth, from rich to lean.
If the catalyst is functioning normally, the waveform of the heated oxygen sensor behind the catalyst switches
back and forth between rich and lean much more slowly than the waveform of the heated oxygen sensor
in front of the catalyst.
When both waveforms change at a similar rate, it indicates that the catalyst performance has deteriorated.
DTC No.DTC Detecting ConditionTrouble Area
P0420
After engine and catalyst are warmed up, and while vehicle is
driven within set vehicle and engine speed range, waveforms
of heated oxygen sensors have same amplitude (2 trip detec-
tion logic)
Gas leakage in exhaust system

Heated oxygen sensor

Three±way catalytic converter

ECM
CONFIRMATION DRIVING PATTERN
05B43±02

A58694
OX Signal Waveform (Oscilloscope)
1.0 V
0 V 200 msec. /Division
05±92
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
(a)Connect the hand±held tester to the DLC3, or connect the probe of the oscilloscope between terminals HT1A,
HT1B, OX1A, OX1B and E1 of the ECM connector.
(b)Start the engine and warm it up with all the accessories switched OFF until the engine coolant temperature is
stable.
(c)Run the engine at 2,500 to 3,000 rpm for about 3 min.
(d)After confirming that the waveform of the heated oxygen
sensor (bank 1 sensor 1 (OX)) which oscillates around 0.5
V during feedback to the ECM, check the waveform of the
heated oxygen sensor (bank 1 sensor 2 (OX)).
HINT:

If there is a malfunction in the system, the waveform of the
heated oxygen sensor (bank 1 sensor 2 (OX)) is similar
to the wave from of the heated oxygen sensor (bank 1
sensor 1 (OX)) snown in the diagram on the left.

There are some cases that, even though a malfunction
exists, the CHK ENG may not be illuminated.
INSPECTION PROCEDURE
HINT:
Read freeze frame data using \f \b\f\f
 Freeze frame data records the engine conditions when
a malfunction is detected. When troubleshooting, it is useful for determi\
ning whether the vehicle was running
or stopped, the engine was warmed up or not, the air±fuel ratio was lea\
n or rich, etc. at the time of the mal-
function.
1READ OUTPUT DTC(BESIDES P0420)
(a)Read the DTC using the hand±held tester. Result:
Display (DTC output)Proceed to
Only ºP0420º is outputA
ºP0420º and other DTCs are outputB
HINT:
If any other codes besides ºP0420º are output, perform the troublesh\
ooting for those DTCs first.
BGO TO RELEVANT DTC CHART(See page 05±16)
A



A05134
2.2V
A79088
K1
Knock SensorECM
FKN+
E12 (Shielded)
1EB1
11
W
E122
FKN± B
EH J12
J13
Junction
Connector EDEB1 2WB2
BR
BR J12 J13E D
± DIAGNOSTICSSFI SYSTEM (1ZZ±FE/3ZZ±FE)
05±81
AVENSIS REPAIR MANUAL (RM1018E)
DTC P0325 KNOCK SENSOR 1 CIRCUIT MALFUNCTION
(BANK 1)
CIRCUIT DESCRIPTION
Knock sensor is fitted on the cylinder block to detect the engine knocking. This sensor contains a piezoelec-
tric element which generates a voltage when it becomes deformed, which occurs when the cylinder block
vibrates due to knocking. If engine knocking occurs, the ignition timing is delayed to suppress it.
DTC No.DTC Detecting ConditionTrouble Area
P0325No knock sensor signal to the ECM with engine speed 3,000
rpm or more
Open or short in knock sensor circuit

Knock sensor (under±torqued or loose)

ECM
HINT:
If the ECM detects the DTC ºP0325º, it enters the fail±safe mode in which the corrective retarded angle value
is set to the maximum value.
Reference:
Inspection using the oscillascope.
(1) Run the engine at 4,000 rpm, check the waveform
between terminal KNKL of the ECM connector and
body ground.
HINT:
The correct waveform is as shown on the left.
(2) Spread the time on the horizontal axis, and confirm
that period of the wave is 80
seconds (Normal
mode vibration frequency of knock sensor: 11.7
kHz).
HINT:
If the vibration frequency in the normal mode is not 11.7 kHz,
the sensor is out of order.
WIRING DIAGRAM
05C6C±01

A65745
E12
ECM ConnectorFKN+
FKN±
A65745
E12
ECM ConnectorFKN+
FKN±
05±82
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION PROCEDURE
HINT:
Read freeze frame data using \f \b\f\f
 Freeze frame data records the engine conditions when
a malfunction is detected. When troubleshooting, it is useful for determi\
ning whether the vehicle was running
or stopped, the engine was warmed up or not, the air±fuel ratio was lea\
n or rich, etc. at the time of the mal-
function.
1CHECK HARNESS AND CONNECTOR
(a)Disconnect the E12 ECM connector.
(b)Check for continuity between the wire harness side con- nectors.
Standard (Check for short):
Symbols (Terminal No.)Specified condition
FKN+ (E12±1) ± FKN± (E12±2)No continuity
OKGo to step 3
NG
2INSPECT KNOCK SENSOR (See page 10±3)
NG REPLACE KNOCK SENSOR
OK
3 CHECK HARNESS AND CONNECTOR(ECM ± KNOCK SENSOR)
(a) Disconnect the E12 ECM connector.
(b) Disconnect the knock sensor connector.
(c) Check for continuity between the wire harness side con- nectors.
Standard (Check for open):
Symbols (Terminal No.)Specified condition
FKN+ (E12±1) ± Knock sensor (K1±2)ContinuityFKN± (E12±2) ± Knock sensor (K1±1)Continuity
Standard (Check for short):
Symbols (Terminal No.)Specified condition
FKN+ (E12±1) or Knock sensor (K1±2) ± Body groundNo continuityFKN± (E12±2) or Knock sensor (K1±1) ± Body groundNo continuity
NG REPAIR OR REPLACE HARNESS OR CONNECTOR
OK