check engine TOYOTA AVENSIS 2005 Service Owner's Guide

+25 %
±12.5 %
More than 0.55 V
Less than 0.4V
Case 1
Case 2
Case 3
Case 4
Output voltage of heated oxygen
sensor (sensor 1: front sensor)
Injection volume
Output voltage
Output voltage of heated oxygen
sensor (sensor 2: rear sensor)Mainly suspect
trouble area
OK
+25 %
±12.5 %
More than 0.55 V
Less than 0.4V
Injection volume
Output voltage
+25 %
±12.5 %
More than 0.55 V
Less than 0.4V
Injection volume
Output voltage
Sensor 1: front sensor
(sensor 1, heater, sensor 1
circuit)
+25 %
±12.5 %
More than 0.55 V
Less than 0.4V
Injection volume
Output voltage
+25 %
±12.5 %
Injection volume
Output voltage
NG
+25 %
±12.5 %
Injection volume
Output voltage
NG
+25 %
±12.5 %
Injection volume
Output voltage
NG
+25 %
±12.5 %
Injection volume
Output voltage
NGExtremely rich or lean of the
actual air±fuel ratio
(Injector, fuel pressure, gas
leakage in exhaust system,
etc.) OK
OK
OK
No reaction
No reaction
No reaction No reaction


Sensor 2: rear sensor
(sensor 2, heater, sensor 2
circuit)
± DIAGNOSTICSSFI SYSTEM (1ZZ±FE/3ZZ±FE)
05±61
AVENSIS REPAIR MANUAL (RM1018E)
The following procedure of A/F CONTROL enable the technician to check and graph volatge output of the
heated oxygen sensor.
For displaying the graph indication, enter ºACTIVE TEST / A/F CONTROL / USER DATA,º then select ºO2S
B1S1 and O2S B1S2º by pressing ºYESº button and push ºENTERº button before pressing ºF4º button.
NOTICE:
If the vehicle is lack of fuel, the air±fuel ratio becomes LEAN and DTC P0133 will be set, and the CHK
ENG then comes on.
HINT:

If different DTCs that are related to a different system are output simultaneously while terminal E2 is
used as a ground terminal, terminal E2 may be open.

Read freeze frame data using    
 Freeze frame data records the engine conditions
when a malfunction is detected. When troubleshooting, it is useful for determining whether the vehicle
was running or stopped, the engine was warmed up or not, the air±fuel ratio was lean or rich, etc. at
the time of the malfunction.

A high heated oxygen sensor (sensor 1) voltage (0.55 V or more) could be caused by a rich air fuel
mixture. Check for conditions that would cause the engine to run rich.

A low heated oxygen sensor (sensor 1) voltage (0.4 V or less) could be caused by a lean air fuel mix-
ture. Check for conditions that would cause the engine to run lean.

A73686
05±62
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
1CHECK OTHER DTC OUTPUT(BESIDES DTC P0133)
(a)Read the DTC using the hand±held tester. Result:
Display (DTC output)Proceed to
Only ºP0133º is outputA
ºP0133 or P0133º and other DTCs are outputB
HINT:
If any other codes besides ºP0133º are output, perform the troublesh\
ooting for those DTCs first.
BGO TO RELEVANT DTC CHART (See page 05±16)
A
2READ VALUE OF HAND±HELD TESTER(HEATED OXYGEN SENSOR DURING IDLING)
(a)Warm up the heated oxygen sensor with the engine speed at 2,500 rpm for a\
pproximately 90 seconds.
(b)Read the output voltage of the heated oxygen sensor during idling.
Heated oxygen sensor output voltage:
Alternates less than 0.4 V and more than 0.55 V, and duration ºtº must exist more than 0.9 sec.
(See the following table).
OKGo to step 11
NG
3INSPECT HEATED OXYGEN SENSOR(HEATER RESISTANCE) (See page 05±45)
NGREPLACE HEATED OXYGEN SENSOR
OK
4INSPECT EFI RELAY (See page 10±3)
NG REPLACE EFI RELAY
OK

A58686
Vihicle speed40 km/h
(25mph)
IG SW OFF Once
40sec.
or more
60 sec.
or more 10 sec.Twice
40sec.
or more
12 times
40sec.
or more
10 sec.10 sec.
(
1) (

3)
(
4)
Idling(
2) (

3)
(
4) (

3)
(
5)
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
05±55
AVENSIS REPAIR MANUAL (RM1018E)
CONFIRMATION DRIVING PATTERN
1.Connect the hand±held tester to the DLC3. (
1)
2.Switch the hand±held tester from the normal mode to the check mode (\
See page 05±5). (
1)
3. Start the engine and let the engine idle for 60 seconds or more. (
2)
4. Drive the vehicle at 40 km/h (25 mph) or more for 40 seconds or more. \
(
3)
5. Let the engine idle for 10 seconds or more. (
4)
6. Perform steps 4 to 5 12 times. (
5)
HINT:
If a malfunction exists, the CHECK ENG will be illuminated on the multi±\
information display during step 6.
NOTICE:
If the conditions in this test are not strictly followed, detection of t\
he malfunction will not be possible.
If you do not have a hand±held tester, turn the ignition switch OFF after performing steps from 3 to
6, then perform steps from 3 to 6 again.
INSPECTION PROCEDURE
HINT:
Hand±held tester only:
Narrowing down the trouble area is possible by performing ACTIVE TEST of the following \
ºA/F CONTROLº
(heated oxygen sensor or other trouble areas can be distinguished).
(a) Perform ACTIVE TEST using hand±held tester (A/F CONTROL).
HINT:
ºA/F CONTROLº is an ACTIVE TEST which changes the injection volume\
±12.5 % or +25 %.
(1) Connect the hand±held tester to the DLC3 on the vehicle.
(2) Turn the ignition switch ON.
(3) Warm up the engine with the engine speed at 2,500 rpm for approximately 9\
0 sec.
(4) Select the item ºDIAGNOSIS / OBD/MOBD / ACTIVE TEST / A/F CONTROLº\
.
(5) Perform ºA/F CONTROLº whith the engine in an idle condition (pres\
s the right or left button).
Result:
Heated oxygen sensor reacts in accordance with increase and decrease of injection volume:
+25 %
rich output: More than 0.55 V
±12.5 %
lean output: Less than 0.4 V

+25 %
±12.5 %
More than 0.55 V
Less than 0.4V
Case 1
Case 2
Case 3
Case 4
Output voltage of heated oxygen
sensor (sensor 1: front sensor)
Injection volume
Output voltage
Output voltage of heated oxygen
sensor (sensor 2: rear sensor)Mainly suspect
trouble area
OK
+25 %
±12.5 %
More than 0.55 V
Less than 0.4V
Injection volume
Output voltage
+25 %
±12.5 %
More than 0.55 V
Less than 0.4V
Injection volume
Output voltage
Sensor 1: front sensor
(sensor 1, heater, sensor 1
circuit)
+25 %
±12.5 %
More than 0.55 V
Less than 0.4V
Injection volume
Output voltage
+25 %
±12.5 %
Injection volume
Output voltage
NG
+25 %
±12.5 %
Injection volume
Output voltage
NG
+25 %
±12.5 %
Injection volume
Output voltage
NG
+25 %
±12.5 %
Injection volume
Output voltage
NGExtremely rich or lean of the
actual air±fuel ratio
(Injector, fuel pressure, gas
leakage in exhaust system,
etc.) OK
OK
OK
No reaction
No reaction
No reaction No reaction


Sensor 2: rear sensor
(sensor 2, heater, sensor 2
circuit) 05±56
± DIAGNOSTICSSFI SYSTEM (1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
NOTICE:
There is a few second delay in the sensor 1 (front sensor) output, and there is about 20 seconds delay
in the sensor 2 (rear sensor) output.
The following procedure of A/F CONTROL enable the technician to check and graph voltage output of the
heated oxygen sensor.
For displaying the graph indication, enter ºACTIVE TEST / A/F CONTROL / USER DATA,º then select ºO2S
B1S1 and O2S B1S2º by pressing ºYESº button and push ºENTERº button before pressing ºF4º button.
NOTICE:
If the vehicle has low fuel, the air±fuel ratio becomes LEAN and heated oxygen sensor DTCs will be
recorded, and the CHK ENG lamp then comes on.
HINT:

If different DTCs that are related to a different system are output simultaneously while terminal E2 is
used as a ground terminal, terminal E2 may be open.

Read freeze frame data using    
 Freeze frame data records the engine conditions
when a malfunction is detected. When troubleshooting, it is useful for determining whether the vehicle
was running or stopped, the engine was warmed up or not, the air±fuel ratio was lean or rich, etc. at
the time of the malfunction.

A high heated oxygen sensor (sensor 1) voltage (0.55 V or more) could be caused by a rich air fuel
mixture. Check for conditions that would cause the engine to run rich.

A low heated oxygen sensor (sensor 1) voltage (0.4 V or less) could be caused by a lean air fuel mix-
ture. Check for conditions that would cause the engine to run lean.

P18349
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
05±57
AVENSIS REPAIR MANUAL (RM1018E)
1CHECK OTHER DTC OUTPUT(BESIDES HEATED OXYGEN SENSOR DTCS)
(a)Read the DTC using the hand±held tester.
Result:
Display (DTC output)Proceed to
Only ºP0130 and/or P0136º are outputA
ºP0130 and/or P0136º and other DTCs are outputB
HINT:
If any other codes besides ºP0130 and/or P0136º are output, perform \
the troubleshooting for those DTCs
first.
BGO TO RELEVANT DTC CHART (See page 05±16)
A
2READ VALUE OF HAND±HELD TESTER(OUTPUT VOLTAGE OF HEATED OXYGEN SENSOR)
(a)Warm up the heated oxygen sensor with the engine speed at 2,500 rpm for a\
pproximately 90 seconds.
(b)Read the output voltage of the heated oxygen sensor during idling.
Heated oxygen sensor output voltage:
Alternates less than 0.4 V and more than 0.55 V (See the following tabl\
e).
OKGo to step 11
NG
3INSPECT HEATED OXYGEN SENSOR(HEATER RESISTANCE) (See page 05±45)
NGREPLACE HEATED OXYGEN SENSOR
OK
4INSPECT EFI RELAY (See page 10±3)
NG REPLACE EFI RELAY
OK

05±48
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
The following procedure of A/F CONTROL enable the technician to check and graph voltage output of the
heated oxygen sensor.
For displaying the graph indication, enter ºACTIVE TEST / A/F CONTROL / \
USER DATA,º then select ºO2S
B1S1 and O2S B1S2º by pressing ºYESº button and push ºENTERº \
button before pressing ºF4º button.
HINT:

If different DTCs that are related to a different system are output simultaneously while terminal E2 is
used as a ground terminal, terminal E2 may be open.

Read freeze frame data using \f \b\f\f
 Freeze frame data records the engine conditions
when a malfunction is detected. When troubleshooting, it is useful for d\
etermining whether the vehicle
was running or stopped, the engine was warmed up or not, the air±fuel ra\
tio was lean or rich, etc. at
the time of the malfunction.

A high heated oxygen sensor (sensor 1) voltage (0.55 V or more) coul\
d be caused by a rich air fuel
mixture. Check for conditions that would cause the engine to run rich.

A low heated oxygen sensor (sensor 1) voltage (0.4 V or less) could b\
e caused by a lean air fuel mix-
ture. Check for conditions that would cause the engine to run lean.
1CHECK OTHER DTC OUTPUT(BESIDES DTC P0125)
(a)Read the DTC using the hand±held tester. Result:
Display (DTC output)Proceed to
Only ºP0125º is outputA
ºP0125º and other DTCs are outputB
HINT:
If any other codes besides ºP0125º are output, perform the troublesh\
oot on that DTC before.
BGO TO RELEVANT DTC CHART (See page 05±16)
A
2 READ VALUE OF HAND±HELD TESTER(OUTPUT VOLTAGE OF HEATED OXYGEN SENSOR)
(a) Warm up the engine to the normal operating temperature above 75 C (169 F).
(b) Read the output voltage of the heated oxygen sensor when the engine rpm \
is suddenly increased.
HINT:
Quickly accelerate the engine to 4,000 rpm 3 times using the accelerator\
pedal. Standard:
Heated oxygen sensor outputs a RICH signal (0.45 V or more) at least o\
nce.
OK Go to step 13
NG

A79112
+BE2
Heated Oxygen Sensor
H7 HT
OX
A73938
+B
E2
Heated Oxygen Sensor
H17 HT
OX


 
A79069
Engine Room R/B No.4 EFI No.2 Fuse
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
05±49
AVENSIS REPAIR MANUAL (RM1018E)
3INSPECT HEATED OXYGEN SENSOR(HEATER RESISTANCE)
(a)Disconnect the heated oxygen sensor connector.
(b)Inspect the heated oxygen sensor.
Standard: (Bank1 Sensor1)
Symbols (Terminal No.)ConditionSpecified condition
HT (H7±1) ± +B (H7±2)20
C (68
F)6 to 9

HT (H7±1) ± E2 (H7±4)
No Continuity
Standard: (Bank1 Sensor2)
Symbols (Terminal No.)ConditionSpecified condition
HT (H17±1) ± +B (H17±2)20
C (68
F)11 to 16

HT (H17±1) ± E2 (H17±4)
No Continuity
NGREPLACE HEATED OXYGEN SENSOR
OK
4INSPECT EFI RELAY (See page 10±3)
NG REPLACE EFI RELAY
OK
5 CHECK FUSE(EFI No.2)
(a) Remove the EFI No.2 fuse from the engine room R/B No.4.
(b) Check for continuity in the EFI fuse. Standard: Continuity
NG CHECK FOR SHORT IN ALL HARNESS AND COMPONENTS CONNECTED FUSE
OK

A66053
Engine Room R/B No.4
EFI Relay



A79070
Engine Room R/B No.4
EFI No.2 Fuse 1
2
A79114
OX+B
E2 HT
Heated Oxygen Sensor Connector Wire Harness Side
H7
OX+B
E2 HT
Heated Oxygen Sensor Connector Wire Harness Side
H17
A73939
± DIAGNOSTICSSFI SYSTEM (1ZZ±FE/3ZZ±FE)
05±51
AVENSIS REPAIR MANUAL (RM1018E)
7 CHECK HARNESS AND CONNECTOR(EFI RELAY ± HEATED OXYGEN SENSOR)
(a) Remove the EFI relay from the engine room R/BNo.4.
(b) Remove the EFI No.2 fuse from the engine room R/B
No.4.
(c) Disconnect the heated oxygen sensor connector.
(d) Check for continuity between the wire harness side con-
nectors.
Standard (Check for open):
Symbols (Terminal No.)Specified condition
EFI relay (3) ± EFI No.2 fuse (1)Continuity
Standard (Check for short):
Symbols (Terminal No.)Specified condition
EFI relay (3) or EFI No.2 fuse (1) ± Body groundNo continuity
Standard (Check for open): (Bank1 Sensor1)
Symbols (Terminal No.)Specified condition
EFI No.2 fuse (2) ± +B (H7±2)Continuity
Standard (Check for short): (Bank1 Sensor1)
Symbols (Terminal No.)Specified condition
EFI No.2 fuse (2) or +B (H7±2) ± Body groundNo continuity
Standard (Check for open): (Bank1 Sensor2)
Symbols (Terminal No.)Specified condition
EFI No.2 fuse (2) ± +B (H17±2)Continuity
Standard (Check for short): (Bank1 Sensor2)
Symbols (Terminal No.)Specified condition
EFI No.2 fuse (2) or +B (H17±2) ± Body groundNo continuity
NG REPAIR OR REPLACE HARNESS OR
CONNECTOR
OK

A75743
ECM
Engine Coolant
Temperature Sensor
A76786
Wire Harness Side
E2
Engine Coolant Temperature
Sensor Connector
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
05±35
AVENSIS REPAIR MANUAL (RM1018E)
1READ VALUE OF HAND±HELD TESTER(WATER TEMPERATURE)
(a)Connect the hand±held tester to the DLC3.
(b)Turn the ignition switch ON.
(c)Select the item ºDIAGNOSIS / OBD/MOBD / DATA LIST / ALL / COOLANT TEMPº and read its value
displayed on the hand±held tester.
Temperature: Same as actual engine coolant temperature
Result:
Temperature DisplayedProceed to
±40 C (±40 F)A
140 C (284 F) or moreB
OK (Same as present temperature)C
HINT:

If there is an open circuit, the hand±held tester indicates ±40
C (±40
F).

If there is a short circuit, the hand±held tester indicates 140
C (284
F) or more.
BGo to step 4
CCHECK FOR INTERMITTENT PROBLEMS (See Page 05±5)
A
2 READ VALUE OF HAND±HELD TESTER(CHECK FOR OPEN IN HARNESS)
(a) Disconnect the engine coolant temperature sensor con- nector.
(b) Connect terminals 1 and 2 of the engine coolant tempera- ture sensor connector.
(c) Turn the ignition switch ON.
(d) Select the item ºDIAGNOSIS / OBD/MOBD / DATA LIST / ALL / COOLANT TEMPº and read its value displayed on
the hand±held tester.
Temperature: 140
C (284
F) or more
OK CONFIRM GOOD CONNECTION AT SENSOR. IF OK, REPLACE ENGINE COOLANT TEMP.
SENSOR
NG

A75742
ECM
Engine Coolant
Temperature Sensor
A18294
THWE2
ECM Connector
E13
A75766
ECM
Engine Coolant
Temperature Sensor
05±36
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
3READ VALUE OF HAND±HELD TESTER(CHECK FOR OPEN IN ECM)
(a)Disconnect the engine coolant temperature sensor con- nector.
(b)Connect terminals THW and E2 of the E13 ECM connec- tor.
HINT:
Before checking, do a visual and contact pressure check for the
ECM connector.
(c)Turn the ignition switch ON.
(d)Select the item ºDIAGNOSIS / OBD/MOBD / DATA LIST / ALL / COOLANT TEMPº and read its value displayed on
the hand±held tester.
Temperature: 140
C (284
F) or more
OKREPAIR OR REPLACE HARNESS OR CONNECTOR
NG
CONFIRM GOOD CONNECTION AT ECM. IF OK, CHECK AND REPLACE ECM (See page 01±32)
4 READ VALUE OF HAND±HELD TESTER(CHECK FOR SHORT IN HARNESS)
(a) Disconnect the engine coolant temperature sensor con- nector.
(b) Turn the ignition switch ON.
(c) Select the item ºDIAGNOSIS / OBD/MOBD / DATA LIST
/ ALL / COOLANT TEMPº and read its value displayed on
the hand±held tester.
Temperature: ±40
C (±40
F)
OK REPLACE ENGINE COOLANT TEMPERATURE SENSOR
NG