meter TOYOTA AVENSIS 2005 Service Workshop Manual

05±162
±
DIAGNOSTICS SFI SYSTEM (1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E) P0123/41
(05±204)
Throttle/Pedal Position Sensor/
Switch ºAº Circuit High Input

Throttle position sensor (built in throttle body)

Open in VTA1 circuit

open in E2 circuit

VC and VTA1 circuit are short±circuited

ECM


P0136/27 *4
(05±211)Oxygen Sensor Circuit Malfunc-
tion (Bank 1 Sensor 2)

Open or short in heated oxygen sensor circuit

Heated oxygen sensor

Heated oxygen sensor heater

EFI relay


P0141/27 *4
(05±218)Oxygen Sensor Heater Circuit
malfunction (Bank 1 Sensor 2)

Open or short in heater circuit of heated oxygen sensor

Heated oxygen sensor heater

EFI relay

ECM


P0156/29 *4
(05±211)Oxygen Sensor Circuit Malfunc-
tion (Bank 2 Sensor 2)

Open or short in heated oxygen sensor circuit

Heated oxygen sensor

Heated oxygen sensor heater

EFI relay


P0161/29 *4
(05±218)Oxygen Sensor Heater Circuit
(Bank 2 Sensor 2)

Open or short in heater circuit of heated oxygen sensor

Heated oxygen sensor heater

EFI relay

ECM


P0325/52
(05±222)Knock Sensor 1 Circuit (Bank 1
or Single Sensor)
Knock sensor 1

Knock sensor 1 (under±torqued or loose)

ECM

P0327/52
(05±222)Knock Sensor 1 Circuit Low
Input (Bank 1 or Single Sensor)
Short in knock sensor 1 circuit

Knock sensor 1

ECM

P0328/52
(05±222)Knock Sensor 1 Circuit High
Input (Bank 1 or Single Sensor)
Open in knock sensor 1 circuit

Knock sensor 1

ECM

P0335/12, 13
(05±226)Crankshaft Position Sensor ºAº
Circuit
Open or short in crankshaft position sensor circuit

Crankshaft position sensor
P0339/13
(05±226)Crankshaft Position Sensor ºAº
Circuit Intermittent
Crankshaft osition sensor

Signal plate (crankshaft)

ECM

P0340/12
(05±229)Camshaft Position Sensor ºAº
Circuit (Bank 1 or Single Sensor)
Open or short in camshaft position sensor circuit

Camshaft position sensor
P0341/12
(05±229)Camshaft Position Sensor ºAº
Circuit Range/Performance
(Bank 1 or Single Sensor)
Camshaft osition sensor

Camshaft timing pulley

Timing chain has jumped a tooth

ECM

P0351/14 *3
(05±232)Ignition Coil ºAº Primary/Sec-
ondary Circuit

Ignition system

P0352/15 *3(05±232)Ignition Coil ºBº Primary/Sec-
ondary Circuit
Ignition system

Open or short in IGF or IGT1 to 4 circuit from ignition coil with
igniter to ECM
P0353/14 *3
(05±232)Ignition Coil ºCº Primary/Sec-
ondary Circuit
igniter to ECM

No. 1 to No. 4 ignition coil with igniter

IG2 relay
P0354/15 *3
(05±232)Ignition Coil ºDº Primary/Sec-
ondary Circuit
ECM
P0500/42
(05±240)Vehicle Speed Sensor ºAº

Open or short in speed sensor circuit

Speed sensor

Combination meter

ECM

Skid control ECU

P0511/33
(05±243)Idle Air Control Circuit

Open or short in idle speed control (ISC) valve circuit

Idle speed control (ISC) valve is stuck or closed

A/C switch circuit

Air induction system

ECM

P0606/89
(05±247)ECM/PCM Processor
ECM

05C6L±01
ENGINE CONTROL SYSTEM Check Sheet
Customer's Name
Driver's Name
Date Vehicle
Brought in
License No.
VIN
Production Date
Licence No.
Odometer Reading
km
miles
Problem Symptoms
Engine does
not Start
Difficult to
Start
Poor Idling
Poor
Driveability
Engine Stall
Others
Engine does not crankNo initial combustionNo complete combustion
Engine cranks slowly
Other
Incorrect first idleIdling rpm is abnormalHigh ( rpm)Low ( rpm)
Rough idling
Other
HesitationBack fireMuffler explosion (after±fire)Surging
Knocking
Other
Soon after startingAfter accelerator pedal depressed
After accelerator pedal released
During A/C operation
Shifting from N to D
Other
Data Problem
Occurred
Problem Frequency
Condition When
Problem Occurs
Weather
Engine Operation
Engine Temp. Place Outdoor
TemperatureConstant
Sometimes ( times per day/month)Once only
Other
Fine
CloudyRainySnowyVarious/Other
Hot
Warm Cool
HighwaySuburbsInner CityUphillDownhill
Rough road
Other
Cold
Warming upAfter Warming upAny temp.Other
Starting
Just after starting ( min.)IdlingRacing
Driving
Constant speedAccelerationDeceleration
A/C switch ON/OFF
Other
Condition of check engine warning light
(CHK ENG)Remains on Sometimes lights up Does not light up
Normal Malfunction code(s) (code )
Freeze frame data ( )
Normal Malfunction code(s) (code )
Freeze frame data ( )
Normal mode
(Pre±check)
Check Mode DTC InspectionInspector's
Name
Cold (approx.
C/
F)
05±148
± DIAGNOSTICSSFI SYSTEM (1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
CUSTOMER PROBLEM ANALYSIS CHECK

A81014
4 D5
DLC3
CGTC13
W±BCBW±L20
E9TCECM
W±L
W±B J8
J/C
BB
J16
J/C
A
IP
IOCenter J/B
CA 36
A(RHD) W±B
(RHD)
(LHD)W±B
(LHD) (LHD)W±L
(LHD)
W±L W±L
(RHD)
(RHD) J21D
J20BDB DC173 Driver Side J/B
3 2 1 45678
9 1 0 111 21 31 41 51 6
DLC3
A04550
CG (±)TC (+)
DLC3
± DIAGNOSTICSSFI SYSTEM (1ZZ±FE/3ZZ±FE)
05±141
AVENSIS REPAIR MANUAL (RM1018E)
TC TERMINAL CIRCUIT
CIRCUIT DESCRIPTION
Terminals TC and CG are located in the DLC3. When connecting these terminals, DTCs in normal mode or
check mode can be read through the CHK ENG flashing in the combination meter.
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:

Even though terminal TC is not connected to terminal CG, the CHK ENG blinks.

For the above phenomenon, an open or short in the wire harness, or malfunction inside the ECM is
the likely cause.
1 CHECK DLC3(TC VOLTAGE)
(a) Turn the ignition switch ON.
(b) Measure the voltage between the terminals of the DLC3.
Standard:
Symbols (Terminal No.)Specified condition
TC (13) ± CG (4)9 to 14 V
OK Go to step 3
NG
05C6K±01

A81015
Engine
Room
R/B No. 1
Engine
Room
J/B No. 1W
9ECM
W
E9 11
1 2
B±W22 1
4A
Battery4
2I13
Ignition
Switch
DH 6
B±R B±R
C11
Combination
Meter Assy
Check
Engine
Warning
Light AM2
IG2
AM2
Driver
Side
J/B
FL MAINEngine
Room
J/B
No. 4
4BB±G 1A 1B±R
IE41
(LHD)IP11
(RHD)
18 DA
J8C
(LHD)J26A
(RHD)J8C
(LHD)J26A
(RHD) J/CB±W IGN
1
1
B±G
± DIAGNOSTICSSFI SYSTEM (1ZZ±FE/3ZZ±FE)
05±139
AVENSIS REPAIR MANUAL (RM1018E)
CHECK ENGINE WARNING LIGHT CIRCUIT
CIRCUIT DESCRIPTION
If the ECM detects a trouble, the CHK ENG is illuminated. At this time, the ECM records a DTC in the memory.
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:
Troubleshoot each trouble symptom in accordance with the chart below .
CHK ENG remains onStart inspection from step 1
CHK ENG is not illuminatedStart inspection from step 3
05C6J±01

A65748
E9
ECM Connector
05±140
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
1CLEAR DTC
(a)Connect the hand±held tester to the DLC 3.
(b)Turn the ignition switch ON and push the hand±held tester main switch \
ON.
(c)Read the DTC (See page 05±5).
(d)Clear the DTC (See page 05±5).
(e)Check that the CHK ENG is OFF. Standard: CHK ENG is OFF
OKREPAIR CIRCUIT INDICATED BY OUTPUTCODE (See page 05±16)
NG
2CHECK HARNESS AND CONNECTOR(CHECK FOR SHORT IN WIRE HARNESS)
(a)Disconnect the E9 ECM connector.
(b)Turn the ignition switch ON.
(c)Check that the CHK ENG is OFF. Standard: CHK ENG is OFF
OKCHECK AND REPLACE ECM (See page 01±32)
NG
CHECK AND REPAIR HARNESS AND CONNECTOR
3CHECK CHK ENG CONDITION
(a)Check that the CHK ENG is illuminated when turning the ignition switch O\
N. Standard: CHK ENG is illuminated
OKSYSTEM OK
NG
4INSPECT COMBINATION METER ASSY(CHK ENG CIRCUIT)
(a)See the combination meter troubleshooting on page 05±1509. NG REPAIR OR REPLACE BULB OR COMBINATIONMETER ASSEMBLY
OK
CHECK AND REPAIR HARNESS AND CONNECTOR (COMBINATION METER ± ECM)

± 20 0 20 40 60 80 100
(± 4) 32 68 104 140 176 212 30
20
10
5
3
2
1
0.5
0.3
0.2
0.1
A67628
Acceptable (Fig.1)
Resistance K

Temp. C (F)
05±194
± DIAGNOSTICSSFI SYSTEM (1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
DTC P0110/24 INTAKE AIR TEMPERATURE CIRCUIT
MALFUNCTION
DTC P0112/24 INTAKE AIR TEMPERATURE CIRCUIT LOW
INPUT
DTC P0113/24 INTAKE AIR TEMPERATURE CIRCUIT HIGH
INPUT
CIRCUIT DESCRIPTION
The intake air temperature sensor is built in the mass air flow
meter and senses the intake air temperature.
A thermistor built in the sensor changes the resistance value
according to the intake air temperature.
The lower the intake air temperature is the greater the thermis-
tor resistance value becomes and the higher the intake air tem-
perature is the lower the thermistor resistance value becomes
(See Fig. 1).
The intake air temperature sensor is connected to the ECM
(See below ). The 5 V power source voltage in the ECM is ap-
plied to the intake air temperature sensor from terminal THA
(THAR) via resistor R.
That is, the resistor R and the intake air temperature sensor are
connected in series. When the resistance value of the intake air
temperature sensor changes in accordance with changes in the
intake air temperature, the potential at terminal THA (THAR)
also changes. Based on this signal, the ECM increases the fuel
injection volume to improve the driveability during cold engine
operation.
DTC No.Proceed toDTC Detection ConditionTrouble Area
P0110/24Step 1
Open or short in intake air
temp. sensor circuit for 0.5
sec.

Open or short in intake air temperature sensor circuit
P0112/24Step 4Short in intake air temp. sen-
sor circuit for 0.5 sec.

Oen or short in intake air tem erature sensor circuit

Intake air temperature sensor (built in mass air flow meter)

ECM
P0113/24Step 2Open in intake air temp. sen-
sor circuit for 0.5 sec.
After confirming DTC ºP0110/24, P0112/24 or P0113/24º, use the hand±held tester to confirm the intake air
temperature from the ºDIAGNOSIS / OBD/MOBD / DATA LIST / ALLº.
Temperature DisplayedMalfunction
±40C (±40Open circuit
140C (284  Short circuit
05C7G±01

A72925
BR
G±R
28
20
E13 THA
E2 ECM
5 4
A6
Intake Air Temperature Sensor
(Built in Mass Air Flow Meter)
E135V
R
THA
E2
±
DIAGNOSTICS SFI SYSTEM(1AZ±FE)
05±195
AVENSIS REPAIR MANUAL (RM1018E)
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:

If different DTCs that are related to a different system are output simultaneously while terminal E2 is
used as a ground terminal, terminal E2 may be open.

Read freeze frame data using
\b\b
\b 
\f
 Freeze frame data records the engine conditions
when a malfunction is detected. When troubleshooting, it is useful for d\
etermining whether the vehicle
was running or stopped, the engine was warmed up or not, the air±fuel ra\
tio was lean or rich, etc. at
the time of the malfunction.
When using hand±held tester:
1READ VALUE OF HAND±HELD TESTER(INTAKE AIR TEMPERATURE)
(a)Connect the hand±held tester to the DLC3.
(b)Turn the ignition switch ON and push the hand±held tester main switch \
ON.
(c)Select the item ºDIAGNOSIS / OBD/MOBD / DATA LIST / ALL / INTAKE AIRº and read its value dis- played on the hand±held tester.
Temperature: Same value as the actual intake air temperature.
Result:
Temperature DisplayedProceed to
±40C (±40 )A
140 C (284 ) or moreB
OK (Same as present temperature)C
HINT:

If there is an open circuit, the hand±held tester indicates ±40 C (±40 F).

If there is a short circuit, the hand±held tester indicates 140 C (284 F) or more.
BGo to step 4
CCHECK FOR INTERMITTENT PROBLEMS (See page 05±149)
A

A75743
Mass Air flow meterECM
A54396
A6
Wire Harness Side
Mass Air Flow Meter ConnectorE2
THA
A75742
ECM
Mass Air flow meter
A18294
THAE2
ECM Connector
E13
05±196
± DIAGNOSTICSSFI SYSTEM (1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
2 READ VALUE OF HAND±HELD TESTER(CHECK FOR OPEN IN WIRE HARNESS)
(a) Disconnect the mass air flow meter connector.
(b) Connect terminals THA and E2 of the mass air flow meter
connector.
(c) Turn the ignition switch ON.
(d) Select the item ºDIAGNOSIS / OBD/MOBD / DATA LIST
/ ALL / INTAKE AIRº and read its value displayed on the
hand±held tester.
Temperature value: 140
C (284
F) or more
OK CONFIRM GOOD CONNECTION AT SENSOR. IF
OK, REPLACE MASS AIR FLOW METER
NG
3 READ VALUE OF HAND±HELD TESTER(CHECK FOR OPEN IN ECM)
(a) Disconnect the mass air flow meter connector.
(b) Connect terminals THA and E2 of the E13 ECM connec-
tor.
HINT:
Before checking, do a visual and contact pressure check for the
ECM connector.
(c) Turn the ignition switch ON.
(d) Select the item ºDIAGNOSIS / OBD/MOBD / DATA LIST
/ ALL / INTAKE AIRº and read its value displayed on the
hand±held tester.
Temperature value: 140
C (284
F) or more
OK REPAIR OR REPLACE HARNESS OR
CONNECTOR
NG

A75766
ECM
Mass Air Flow
Meter Connector
A75744
ECM
Mass Air flow meter
A65743
E13
ECM Connector
±
DIAGNOSTICS SFI SYSTEM(1AZ±FE)
05±197
AVENSIS REPAIR MANUAL (RM1018E)
CONFIRM GOOD CONNECTION AT ECM. IF OK, CHECK AND REPLACE ECM (See page 01±32)
4READ VALUE OF HAND±HELD TESTER(CHECK FOR SHORT IN WIRE HARNESS)
(a)Disconnect the mass air flow meter connector.
(b)Turn the ignition switch ON.
(c)Select the item ºDIAGNOSIS / OBD/MOBD / DATA LIST
/ ALL / INTAKE AIRº and read its value displayed on the
hand±held tester.
Temperature value: ±40
C (±40
F)
OKREPLACE MASS AIR FLOW METER
NG
5READ VALUE OF HAND±HELD TESTER(CHECK FOR SHORT IN ECM)
(a)Disconnect the E13 ECM connector.
(b)Turn the ignition switch ON.
(c)Select the item ºDIAGNOSIS / OBD/MOBD / DATA LIST / ALL / INTAKE AIRº and read its value displayed on the
hand±held tester.
Temperature value: ±40
C (±40
F)
OKREPAIR OR REPLACE HARNESS OR CONNECTOR
NG
CHECK AND REPLACE ECM (See page 01±32)

A18294
THAE2
ECM Connector
E13
A65743
THAE2
ECM Connector
E13
A54396
A6
Wire Harness SideMass Air Flow Meter Connector E2
THA
05±198
±
DIAGNOSTICS SFI SYSTEM(1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
When not using hand±held tester:
1INSPECT ECM(THA VOLTAGE)
(a)Turn the ignition switch ON.
(b)Measure the voltage between terminals THA and E2 of the E13 ECM connector.
Voltage:
Intake air temp.Voltage
20
C (68
F)0.5 to 3.4 V
60
C (140
F)0.2 to 1.0 V
OKCHECK FOR INTERMITTENT PROBLEMS
(See page 05±149)
NG
2INSPECT MASS AIR FLOW METER (See page 10±20)
NGREPLACE MASS AIR FLOW METER
OK
3CHECK HARNESS AND CONNECTOR(ECM ± MASS AIR FLOW METER)
(a)Disconnect the E13 ECM connector.
(b)Disconnect the mass air flow meter connector.
(c)Check for continuity between the wire harness side con- nector.
Standard (Check for open):
Symbols (Terminal No.)Specified condition
THA (E13±20) ± THA (A6±4)ContinuityE2 (E13±28) ± E2 (A6±5)Continuity
Standard (Check for short):
Symbols (Terminal No.)Specified condition
THA (E13±20) or THA (A6±4) ± Body groundContinuity
NGREPAIR OR REPLACE HARNESS OR CONNECTOR
OK
CHECK AND REPLACE ECM
(See page 01±32)