electric mirror TOYOTA AVENSIS 2005 Service Repair Manual

022L7±01
± PREPARATIONWINDSHIELD/WINDOWGLASS/MIRROR
02±57
AVENSIS REPAIR MANUAL (RM1018E)
WINDSHIELD/WINDOWGLASS/MIRROR
PREPARATION
Recomended Tools
09070±20010Moulding RemoverWINDSHIELD GLASS
09082±00040TOYOTA Electrical TesterPOWER WINDOW CONTROL
SYSTEM
WINDOW DEFOGGER SYSTEM
POWER MIRROR CONTROL
SYSTEM
(09083±00150)Test Lead SetPOWER WINDOW CONTROL
SYSTEM
(09083±00350)AC/DC 400 A ProbePOWER WINDOW CONTROL
SYSTEM
Equipment
Knife
Piano wireWindshield
Plastic sheetTo avoid surface damage.
Sealer gun
TapeTo avoid surface damage.
Torque wrench
Wooden block or similar objectFor tying both piano wire ends
SSM
08850±00065Butyl Tape SetINNER REAR VIEW MIRROR ASSY
08850±00801Windshield Glass Adhesive Set
or equivalentWINDSHIELD GLASS
BACK DOOR GLASS(LIFTBACK
MODELS)
BACK WINDOW GLASS(SEDAN
MODELS)
QUARTER WINDOW ASSY
LH(WAGON MODELS)
BACK DOOR GLASS(WAGON
MODELS)

B58265
Up
Down
12 3
4 56
B58557
Up
Down
12 3
4 56
70±8
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
3. INSPECT FRONT DOOR WINDOW REGULATOR
SUB±ASSY LH
(a) Inspect operation of the power window regulator.
(1) Apply battery voltage to the connector terminals.
(2) Check that the regulator smoothly operates.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
2Regulator moves upward
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
1Regulator moves
downward
(b) Inspect operation of the PTC inside the power window
regulator motor.
NOTICE:
The work must be performed with the power window regu-
lator and door glass installed in the vehicle.
(1) Set an electrical tester DC 400 A probe to the wire
harness of terminal 4 or 6.
NOTICE:
Match the arrow mark of the probe with the current direc-
tion.
(2) Fully close the door glass by operating the power
window switch and keep the door glass there for
approximately 60 seconds.
(3) Try to operate the power window past the fully
closed position using the power window switch and
measure the time until the electrical current
changes into 1 A from 16 to 34 A (Inspection of cur-
rent shut±off).
Standard: Less than 1 second
(4) Check that the door glass goes down when the
power window regulator switch is pushed DOWN.
If the result is not as specified, replace the regulator sub±assy.
4. INSPECT FRONT DOOR WINDOW REGULATOR
SUB±ASSY RH
(a) Inspect operation of the power window regulator.
(1) Apply battery voltage to the connector terminals.
(2) Check that the regulator smoothly operates.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
2Regulator moves upward
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
1Regulator moves
downward
(b) Inspect operation of the PTC inside the power window
regulator motor.

B58266
12 3
456
Up
Down
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
70±9
AVENSIS REPAIR MANUAL (RM1018E)
NOTICE:
The work must be performed with the power window regu-
lator and door glass installed in the vehicle.
(1) Set an electrical tester DC 400 A probe to the wire
harness of terminal 4 or 6.
NOTICE:
Match the arrow mark of the probe with the current direc-
tion.
(2) Fully close the door glass by operating the power
window switch and keep the door glass there for
approximately 60 seconds.
(3) Try to operate the power window past the fully
closed position using the power window switch and
measure the time until the electrical current
changes into 1 A from 16 to 34 A (Inspection of cur-
rent shut±off).
Standard: Less than 1 second
(4) Check that the door glass goes down when the
power window regulator switch is pushed DOWN.
If the result is not as specified, replace the regulator sub±assy.
5. INSPECT REAR DOOR WINDOW REGULATOR
SUB±ASSY LH
(a) Inspect operation of the power window regulator motor.
(1) Apply battery voltage to the connector terminals.
(2) Check that the regulator smoothly operates.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
2Regulator moves upward
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
1Regulator moves
downward
(b) Inspect operation of the PTC inside the power window
regulator motor.
NOTICE:
The work must be performed with the power window regu-
lator and door glass installed in the vehicle.
(1) Set an electrical tester DC 400 A probe to the wire
harness of terminal 4 or 6.
NOTICE:
Match the arrow mark of the probe with the current direc-
tion.
(2) Fully close the door glass by operating the power
window switch and keep the door glass there for
approximately 60 seconds.
(3) Try to operate the power window past the fully
closed position using the power window switch and
measure the time until the electrical current
changes into 1 A from 16 to 34 A (Inspection of cur-
rent shut±off).
Standard: Less than 1 second

B58558
Up
Down
12 3
456
B690245
21
35
3
2 1
70±10
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
(4) Check that the door glass goes down when the
power window regulator switch is pushed DOWN.
If the result is not as specified, replace the regulator sub±assy.
6. INSPECT REAR DOOR WINDOW REGULATOR
SUB±ASSY RH
(a) Inspect operation of the power window regulator.
(1) Apply battery voltage to the connector terminals.
(2) Check that the regulator smoothly operates.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
2Regulator moves upward
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
1Regulator moves
downward
(b) Inspect operation of the PTC inside the power window
regulator motor.
NOTICE:
The work must be performed with the power window regu-
lator and door glass installed in the vehicle.
(1) Set a electrical tester DC 400 A probe to the wire
harness of terminal 4 or 6.
NOTICE:
Match the arrow mark of the probe with the current direc-
tion.
(2) Fully close the door glass by operating the power
window switch and keep the door glass there for
approximately 60 seconds.
(3) Try to operate the power window past the fully
closed position using the power window switch and
measure the time until the electrical current
changes into 1 A from 16 to 34 A (Inspection of cur-
rent shut±off).
Standard: Less than 1 second
(4) Check that the door glass goes down when the
power window regulator switch is pushed DOWN.
If the result is not as specified, replace the regulator sub±assy.
7. INSPECT IG1 RELAY
(a) Check resistance of the relay.
Standard:
Tester ConnectionSpecified Condition
10 kor higher
3 ± 5Below 1 
(When battery voltage is applied to terminals 1 and 2)
If the result is not as specified, replace the relay.

B68232
(A)
(D) (C)
(B)
1 2 3
4 5 6
7
B64818
LH Side
A: Forward Position
C: Driving Position
E: Retracted Position BA
C
D
E
1 2 36
7
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER MIRROR CONTROL SYSTEM
70±61
AVENSIS REPAIR MANUAL (RM1018E)
3. INSPECT OUTER REAR VIEW MIRROR ASSY LH
(a) Disconnect the mirror connector.
(b) Apply battery voltage and inspect operation of the mirror
face, as shown in the table and illustration.
Standard:
Measurement ConditionMirror Operation
Battery positive (+)
3 (MV)
Battery negative (±)
7 (M+)Turns upward (A)
Battery positive (+)
7 (M+)
Battery negative (±)
3 (MV)Turns downward (B)
Battery positive (+)
7 (M+)
Battery negative (±)
6 (MH)Turns left (C)
Battery positive (+)
6 (MH)
Battery negative (±)
7 (M+)Turns right (D)
If the result is not as specified, replace the mirror assy.
(c) Only retract mirror:
Inspect operation of the electrical retract motor.
NOTICE:

When repeating the inspection, cut off the battery
voltage, and then perform operation in the same pro-
cedures.

With the battery voltage applied, the mirror will not
operate even trying to move only the mirror body.
Standard:
Mirror PositionMeasurement ConditionMirror Operation
A
Battery positive (+)

1 (MR)
Battery negative (±)

2 (MF)
Moves to retracted posi-
tion (stop)
A
(Forward position)Battery positive (+)

2 (MF)
Battery negative (±)

1 (MR)
No operation
B
(Between forwardposition
Battery positive (+)

1 (MR)
Battery negative (±)

2 (MF)
Moves to retracted posi-
tion and then stops
(Between forward position
and driving position)Battery positive (+)

2 (MF)
Battery negative (±)

1 (MR)
Moves to forward position
and then stops
C
Battery positive (+)

1 (MR)
Battery negative (±)

2 (MF)
Moves to retracted posi-
tion and then stops
C
(Driving position)Battery positive (+)

2 (MF)
Battery negative (±)

1 (MR)
No operation

B64819
RH Side
A: Forward Position
C: Driving Position
E: Retracted PositionB A
C
D
E
1 2 36
7
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER MIRROR CONTROL SYSTEM
70±63
AVENSIS REPAIR MANUAL (RM1018E)
(c) Only retract mirror:
Inspect operation of the electrical retract motor.
NOTICE:

When repeating the inspection, cut off the battery
voltage, and then perform operation in the same pro-
cedures.

With the battery voltage applied, the mirror will not
operate even trying to move only the mirror body.
Standard:
Mirror PositionMeasurement ConditionMirror Operation
A
Battery positive (+)

1 (MR)
Battery negative (±)

2 (MF)
Moves to retracted posi-
tion and then stops
A
(Forward position)Battery positive (+)

2 (MF)
Battery negative (±)

1 (MR)
No operation
B
(Between forwardposition
Battery positive (+)

1 (MR)
Battery negative (±)

2 (MF)
Moves to retracted posi-
tion and then stops
(Between forward position
and driving position)Battery positive (+)

2 (MF)
Battery negative (±)

1 (MR)
Moves to forward position
and then stops
C
Battery positive (+)

1 (MR)
Battery negative (±)

2 (MF)
Moves to retracted posi-
tion and then stops
C
(Driving position)Battery positive (+)

2 (MF)
Battery negative (±)

1 (MR)
No operation
D
(Between drivingposition
Battery positive (+)

1 (MR)
Battery negative (±)

2 (MF)
Moves to retracted posi-
tion and then stops
(Between driving position
and retracted position)Battery positive (+)

2 (MF)
Battery negative (±)

1 (MR)
Moves to driving position
and then stops
E
Battery positive (+)

1 (MR)
Battery negative (±)

2 (MF)
No operation
E
(Retracted position)Battery positive (+)

2 (MF)
Battery negative (±)

1 (MR)
Moves to driving position
and then stops
If the result is not as specified, replace the mirror assy.

700TE±01
B54715
Switch
Position(A) (B)
Retract ed
PositionDriving
Position
B54716
Switch
Position(A) (B)
Forward
Position
Retract ed
Position
(3)
Retracted
PositionDriving
Position (4)
B54717
Switch
Position(A) (B)
Retract ed
PositionDriving
Position
Retract ed
Position (1) (3)
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER MIRROR CONTROL SYSTEM
70±55
AVENSIS REPAIR MANUAL (RM1018E)
POWER MIRROR CONTROL SYSTEM
ON±VEHICLE INSPECTION
1. OPERATIONAL INSPECTION ELECTRICALLY±RE-
TRACT DOOR MIRROR OPERATION
(a) Turn the ignition switch to the ACC position.
(b) At each position of the outer mirror body, check the opera-
tion when operating the retract switch of the outer mirror.
(c) Check the outer mirror operation, as shown in the illustra-
tion.
(1) Push the retract switch from the (A) position to the
(B) position.
(2) Check that the right and left mirrors move from the
driving position to the retracted position.
(d) Check the outer mirror operation, as shown in the illustra-
tion.
(1) Move one of the mirrors to the forward position by
hand.
(2) Push the retract switch from the (A) position to the
(B) position.
(3) Check that the mirror moves from the forward posi-
tion to the retract position.
(4) Check that the other mirror moves from the driving
position to the retracted position.
(e) Check the outer mirror operation, as shown in the illustra-
tion.
(1) Move one of the mirrors to the retracted position by
hand.
(2) Push the retract switch from the (A) position to the
(B) position.
(3) Check that the other mirror moves from the driving
position to the retracted position.