seat memory TOYOTA AVENSIS 2005 Service Repair Manual

L1L2L1L2L1L2
D02612
L2
L1L2
L1L2
L1
D01201
±
INTRODUCTION REPAIR INSTRUCTION
01±9
AVENSIS REPAIR MANUAL (RM1018E)
(i)TORQUE WHEN USING TORQUE WRENCH WITH EX-
TENSION TOOL
(1)When the torque wrench is combined with SST oran extension tool to extend the length, and you
tighten until the torque wrench reads the specified
torque value, the actual torque becomes excessive.
(2)In this manual, only the specified torque is de-
scribed. In case of using SST or extension tool, cal-
culate the reading of the torque wrench by the fol-
lowing formula.
(3)Formula T'=T x L2/(L1 + L2)
T'Reading of torque wrench N
m kgf
cm ft
lbf 
TTorque N
m kgf
cm ft
lbf 
L1Length of SST or extension tool (cm)
L2Length of torque wrench (cm)
2.FOR VEHICLES EQUIPPED WITH SRS AIRBAG AND SEAT BELT PRETENSIONER
HINT:
The AVENSIS is equipped with an SRS (Supplemental Restraint System), which \
includes the driver airbag,
front passenger airbag and seat belt pretensioner.
Failure to carry out the service operations in the correct sequence could cause\
the supplemental restraint
system to unexpectedly deploy while servicing. This could cause a seriou\
s accident.
Furthermore, if a mistake is made when servicing the supplemental restra\
int system, it is possible that the
SRS will fail to operate when required. Before servicing (including remova\
l or installation of parts, inspection
or replacement), be sure to read the following items carefully. Then follow the correct procedures described
in this manual.
(a)GENERAL NOTICE
(1)Malfunction symptoms of the supplemental restraint system are difficult to confirm so the diag-nostic trouble codes become the most important source of information when trou\
bleshooting.
When troubleshooting the supplemental restraint system, always check the dia\
gnostic trouble
codes before disconnecting the battery (See page 05±1184).
(2) Work must be started after 90 seconds from the time that the ignition switch\
is turned to the LOCK position and the negative (±) terminal cable is disconnected from the batte\
ry.
(The supplemental restraint system is equipped with a back±up power sourc\
e. So, if work is
started within 90 seconds after disconnecting the negative (±) terminal ca\
ble from the battery,
the SRS may deploy).
When the negative (±) terminal cable is disconnected from the battery, memory of the clock and
audio systems is cancelled. So, before starting work, make a record of the contents recorded
in each memory system. Then, when work is finished, reset the clock and audio systems as be-
fore.


 \bH42853
Side Squib LHAirbag
Sensor
Assy
Center
SFL±
SFL+Floor Wire
A
B
C
D


 






 




H42153
Side Squib LH
Airbag
Sensor
Assy
Center
DLC3
CG TC DTC B0115/47
C
D
±
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
05±1239
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION PROCEDURE
1CHECK FLOOR WIRE(SIDE SQUIB LH CIRCUIT)
(a)Turn the ignition switch to the LOCK position.
(b)Disconnect the negative (±) terminal cable from the bat-
tery, and wait for at least 90 seconds.
(c)Disconnect the connectors from the airbag sensor assy center and the separate type front seat back assy (side
squib LH).
(d)Release the activation prevention mechanism built in the
connector ºBº (See page 05±1184).
(e) Measure the resistance between SFL+ and SFL± of the connector ºCº.
OK:
Resistance: 1 M
or Higher
NG REPAIR OR REPLACE FLOOR WIRE
OK
2 CHECK AIR BAG SENSOR ASSY CENTER
(a) Connect the connector to the airbag sensor assy center.
(b) Connect the negative (±) terminal cable to the battery, and wait for at least 2 seconds.
(c) Turn the ignition switch to the ON position, and wait for at least 10 seconds.
(d)Clear the stored DTCs in the memory (See page 05±1184).
(e) Turn the ignition switch to the LOCK position.
(f) Turn the ignition switch to the ON position, and wait for at least 10 seconds.
(g)Check the DTCs (See page 05±1184).
OK:
DTC B0115/47 is not output.
HINT:
Codes other than code B0115/47 may be output at this time, but
they are not related to this check.
NG REPLACE AIR BAG SENSOR ASSY CENTER
OK









H40988
Side Squib LHDTC B0115/47
DLC3
TC
CG Airbag
Sensor
Assy
Center
C
D
05±1240
±
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
3 CHECK SEPARATE TYPE FRONT SEAT BACK ASSY(SIDE SQUIB LH)
(a) Turn the ignition switch to the LOCK position.
(b) Disconnect the negative (±) terminal cable from the bat- tery, and wait for at least 90 seconds.
(c) Connect the connector to the separate type front seat back assy (side squib LH).
(d) Connect the negative (±) terminal cable to the battery, and wait for at least 2 seconds.
(e) Turn the ignition switch to the ON position, and wait for at least 10 seconds.
(f)Clear the stored DTCs in the memory (See page 05±1184).
(g) Turn the ignition switch to the LOCK position.
(h) Turn the ignition switch to the ON position, and wait for at least 10 seconds.
(i)Check the DTCs (See page 05±1184). OK:
DTC B0115/47 is not output.
HINT:
Codes other than code B0115/47 may be output at this time, but
they are not related to this check.
NG REPLACE SEPARATE TYPE FRONT SEAT BACK ASSY
OK
USE SIMULATION METHOD TO CHECK









H40985
Side Squib RHCG DTC B0113/42
DLC3
TC Airbag
Sensor
Assy
Center
C
D
±
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
05±1237
AVENSIS REPAIR MANUAL (RM1018E)
3 CHECK SEPARATE TYPE FRONT SEAT BACK ASSY(SIDE SQUIB RH)
(a) Turn the ignition switch to the LOCK position.
(b) Disconnect the negative (±) terminal cable from the bat-
tery, and wait for at least 90 seconds.
(c) Connect the connector to the separate type front seat back assy (side squib RH).
(d) Connect the negative (±) terminal cable to the battery, and wait for at least 2 seconds.
(e) Turn the ignition switch to the ON position, and wait for at least 10 seconds.
(f)Clear the stored DTCs in the memory (See page 05±1184).
(g) Turn the ignition switch to the LOCK position.
(h) Turn the ignition switch to the ON position, and wait for at least 10 seconds.
(i)Check the DTCs (See page 05±1184). OK:
DTC B0113/42 is not output.
HINT:
Codes other than code B0113/42 may be output at this time, but
they are not related to this check.
NG REPLACE SEPARATE TYPE FRONT SEAT BACK ASSY
OK
4 USE SIMULATION METHOD TO CHECK
NG Go to step 1
OK
REPLACE ALL SRS COMPONENTS INCLUDING WIRE HARNESS








H40983
DTC B0112/41
TC
CG
Side Squib RH
DLC3 Airbag
Sensor
Assy
Center
C
D
05±1234
±
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
3CHECK SEPARATE TYPE FRONT SEAT BACK ASSY(SIDE SQUIB RH)
(a)Turn the ignition switch to the LOCK position.
(b)Disconnect the negative (±) terminal cable from the bat- tery, and wait for at least 90 seconds.
(c)Connect the connector to the separate type front seat back assy (side squib RH).
(d)Connect the negative (±) terminal cable to the battery, and wait for at least 2 seconds.
(e)Turn the ignition switch to the ON position, and wait for at least 10 seconds.
(f)Clear the stored DTCs in the memory (See page 05±1184).
(g)Turn the ignition switch to the LOCK position.
(h)Turn the ignition switch to the ON position, and wait for at least 10 seconds.
(i)Check the DTCs (See page 05±1184). OK:
DTC B0112/41 is not output.
HINT:
Codes other than code B0112/41 may be output at this time, but
they are not related to this check.
NG REPLACE SEPARATE TYPE FRONT SEAT BACK ASSY
OK
4 USE SIMULATION METHOD TO CHECK
NG Go to step 1
OK
REPLACE ALL SRS COMPONENTS INCLUDING WIRE HARNESS










H40981
Side Squib RHDTC B0111/44
DLC3
CG TC Airbag
Sensor
Assy
Center
D C
±
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
05±1231
AVENSIS REPAIR MANUAL (RM1018E)
3CHECK SEPARATE TYPE FRONT SEAT BACK ASSY(SIDE SQUIB RH)
(a)Turn the ignition switch to the LOCK position.
(b)Disconnect the negative (±) terminal cable from the bat-
tery, and wait for at least 90 seconds.
(c)Connect the connector to the separate type front seat back assy (side squib RH).
(d)Connect the negative (±) terminal cable to the battery, and wait for at least 2 seconds.
(e)Turn the ignition switch to the ON position, and wait for at least 10 seconds.
(f)Clear the stored DTCs in the memory (See page 05±1184).
(g) Turn the ignition switch to the LOCK position.
(h) Turn the ignition switch to the ON position, and wait for at least 10 seconds.
(i)Check the DTCs (See page 05±1184). OK:
DTC B0111/44 is not output.
HINT:
Codes other than code B0111/44 may be output at this time, but
they are not related to this check.
NG REPLACE SEPARATE TYPE FRONT SEAT BACK ASSY
OK
USE SIMULATION METHOD TO CHECK

\b \b


\b

H42849
Side Squib RHAirbag
Sensor
Assy
Center
SFR±
SFR+
Floor Wire No.2
A
B
C
D
\b


\b


\b

H42111
Side Squib RH Airbag
Sensor
Assy
Center
CG TC
DLC3
DTC B0110/43
C
D
±
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
05±1227
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION PROCEDURE
1CHECK FLOOR WIRE NO.2(SIDE SQUIB RH CIRCUIT)
(a)Turn the ignition switch to the LOCK position.
(b)Disconnect the negative (±) terminal cable from the bat-
tery, and wait for at least 90 seconds.
(c)Disconnect the connectors from the airbag sensor assy center and the separate type front seat back assy (side
squib RH).
(d)Release the activation prevention mechanism built in the
connector ºBº (See page 05±1184).
(e)Measure the resistance between SFR+ and SFR± of the connector ºCº.
OK:
Resistance: 1 M
or Higher
NGREPAIR OR REPLACE FLOOR WIRE NO.2
OK
2CHECK AIR BAG SENSOR ASSY CENTER
(a)Connect the connector to the airbag sensor assy center.
(b)Connect the negative (±) terminal cable to the battery, and wait for at least 2 seconds.
(c)Turn the ignition switch to the ON position, and wait for at least 10 seconds.
(d)Clear the stored DTCs in the memory (See page 05±1184).
(e) Turn the ignition switch to the LOCK position.
(f) Turn the ignition switch to the ON position, and wait for at
least 10 seconds.
(g)Check the DTCs (See page 05±1184). OK:
DTC B0110/43 is not output.
HINT:
Codes other than code B0110/43 may be output at this time, but
they are not related to this check.
NG REPLACE AIR BAG SENSOR ASSY CENTER
OK









H40979
Side Squib RHDLC3 DTC B0110/43
TC
CG Airbag
Sensor
Assy
Center
C
D
05±1228
±
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
3 CHECK SEPARATE TYPE FRONT SEAT BACK ASSY(SIDE SQUIB RH)
(a) Turn the ignition switch to the LOCK position.
(b) Disconnect the negative (±) terminal cable from the bat- tery, and wait for at least 90 seconds.
(c) Connect the connector to the separate type front seat back assy (side squib RH).
(d) Connect the negative (±) terminal cable to the battery, and wait for at least 2 seconds.
(e) Turn the ignition switch to the ON position, and wait for at least 10 seconds.
(f)Clear the stored DTCs in the memory (See page 05±1184).
(g) Turn the ignition switch to the LOCK position.
(h) Turn the ignition switch to the ON position, and wait for at least 10 seconds.
(i)Check the DTCs (See page 05±1184). OK:
DTC B0110/43 is not output.
HINT:
Codes other than code B0110/43 may be output at this time, but
they are not related to this check.
NG REPLACE SEPARATE TYPE FRONT SEAT BACK ASSY
OK
USE SIMULATION METHOD TO CHECK








H40062
P/T Squib LHAirbag
Sensor
Assy
Center
DLC3
CG DTC B0137/71
TCC
D
05±1278
±
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
3 CHECK FRONT SEAT OUTER BELT ASSY LH(P/T SQUIB LH)
(a) Turn the ignition switch to the LOCK position.
(b) Disconnect the negative (±) terminal cable from the bat- tery, and wait for at least 90 seconds.
(c) Connect the connector to the front seat outer belt assy LH.
(d) Connect the negative (±) terminal cable to the battery, and wait for at least 2 seconds.
(e) Turn the ignition switch to the ON position, and wait for at least 10 seconds.
(f)Clear the stored DTCs in the memory (See page 05±1184).
(g) Turn the ignition switch to the LOCK position.
(h) Turn the ignition switch to the ON position, and wait for at least 10 seconds.
(i)Check the DTCs (See page 05±1184). OK:
DTC B0137/71 is not output.
HINT:
Codes other than code B0137/71 may be output at this time, but
they are not related to this check.
NG REPLACE FRONT SEAT OUTER BELT ASSY LH
OK
4 USE SIMULATION METHOD TO CHECK
NG Go to step 1
OK
REPLACE ALL SRS COMPONENTS INCLUDING WIRE HARNESS








H40060
P/T Squib LHDLC3
CG
DTC B0136/74
TC Airbag
Sensor
Assy
Center
C
D
±
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
05±1275
AVENSIS REPAIR MANUAL (RM1018E)
3 CHECK FRONT SEAT OUTER BELT ASSY LH(P/T SQUIB LH)
(a) Turn the ignition switch to the LOCK position.
(b) Disconnect the negative (±) terminal cable from the bat-
tery, and wait for at least 90 seconds.
(c) Connect the connector to the front seat outer belt assy LH.
(d) Connect the negative (±) terminal cable to the battery, and wait for at least 2 seconds.
(e) Turn the ignition switch to the ON position, and wait for at least 10 seconds.
(f)Clear the stored DTCs in the memory (See page 05±1184).
(g) Turn the ignition switch to the LOCK position.
(h) Turn the ignition switch to the ON position, and wait for at least 10 seconds.
(i)Check the DTCs (See page 05±1184). OK:
DTC B0136/74 is not output.
HINT:
Codes other than code B0136/74 may be output at this time, but
they are not related to this check.
NG REPLACE FRONT SEAT OUTER BELT ASSY LH
OK
USE SIMULATION METHOD TO CHECK